Manitowoc Grove TMS700E Service And Maintenance Manual page 145

TMS700E SERVICE MANUAL
33. Position the guide block on the bracket at the bottom
front of Section 3. Secure with four bolts and hardened
washers. Do not tighten bolts at this time.
34. Install Section 3 front top wear pads and shims as noted
during disassembly. Secure with four bolts and
hardened washers each.
NOTE: Use shims as necessary to adjust wear pad so that
the wear pad is just touching or is within 2 mm
(0.078 in) of Section 4 side plate at both the top and
side surfaces of the top radius.
35. Install bottom and side wear pad keeper plate on each
side of Section 3 and secure with seven bolts and
hardened washers each.
36. Install top wear pad keeper plate on each side of Section
3 and secure with four bolts, hardened washers, and
nuts each.
37. Position the guide block and shims as noted during
disassembly in the top inside of Section 3. Secure with
four bolts and hardened washers. Do not tighten bolts at
this time.
NOTE: Use shims as necessary to adjust guide block so
that the guide block is within 3 to 5 mm (0.118 to
0.197 in) of the top of Section 4.
38. Continue to completely slide together.
39. Lift up on end of the upper cylinder to align barrel
mounting plate holes with holes in Section 3. Secure
each with four bolts and hardened washers.
40. Remove any blocking under cylinder.
41. Remove the retract cable sheave mounts from Section 4
and attach them to the rear of Section 3 with four bolts
and hardened washers each.
42. Ensure upper cylinder rod is turned so holding valve is
on top.
43. Place the mounting plates on the lower cylinder barrel
mounting lugs.
44. Place the mounting plates on the upper cylinder rod
mounting lugs, three holes facing the rear.
45. At the rear of Section 2, install the upper wear pad
grease line, connector and grease fitting on each side.
NOTE: The grease lines are designed to be used only on
one side or the other (i.e. right hand or left hand).
46. Install the bottom rear wear pad on Section 2 with two
bolts and hardened washers.
47. Position the front end of Section 2 at the rear of the
Section 3/Section 4/telescope cylinder assembly.
48. Slide the Section 3/Section 4/telescope cylinder
assembly into Section 2 installing top rear wear pads in
Grove
pockets of Section 3 (cutout should align with grease
line). Stop and install rear side wear pads and shims on
Section 3 with two flat head screws each.
NOTE:
49. Continue to slide together being careful not to damage
cables.
50. Lift up on the front of Section 3 and install the bottom and
side front wear pads in Section 2. Install shims as
necessary.
51. Install Section 2 front top wear pads and shims as noted
during disassembly. Secure with four bolts and
hardened washers each.
NOTE:
52. Install bottom and side wear pad keeper plate on each
side of Section 2 and secure with seven bolts and
hardened washers each.
53. Install top wear pad keeper plate on each side of Section
2 and secure with four bolts, hardened washers, and
nuts each.
54. Position the guide block and shims as noted during
disassembly in the top inside of Section 2. Secure with
four bolts and hardened washers. Do not tighten bolts at
this time.
NOTE:
55. Continue to completely slide together.
56. Install bolt, nut, and hardened washer in right side valve
tapped pusher rod. Install the rod assembly through hole
on right side of Section 2.
57. Install left side valve pusher rod in tube on outer left side
of Section 2.
58. Insert the threaded ends of the four extend cables
through the holes in the mounting bracket on the rear of
Section 2. Ensure the cables are not crossed. Install a
hardened washer and two nuts on each cable end.
59. Align upper cylinder rod mounting plates' holes with
holes in Section 2. Secure each with five bolts and
hardened washers.
60. Lift up on end of the lower cylinder to align barrel
mounting plate holes with holes in Section 2. Secure
each with four bolts and hardened washers.
61. Remove any blocking under cylinder.
Published 01-29-2015, Control # 512-01
Use shims as necessary to adjust wear pad so it is
within 2 mm (0.078 in) of Section 2 side plate. Use
equal number of shims on each side.
Use shims as necessary to adjust wear pad so that
the wear pad is just touching or is within 2 mm
(0.078 in) of Section 3 side plate at both the top and
side surfaces of the top radius.
Use shims as necessary to adjust guide block so
that the guide block is within 3 to 5 mm (0.118 to
0.197 in) of the top of Section 3.
BOOM
4
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