Index - Honda CRF450R 2009 Service Manual

ADDITIONAL ITEMS REQUIRING FREQUENT
REPLACEMENT " ...................... ···· 4-5
AIR CLEANER ······························· ··· ···· ·· ··············4-9
AIR CLEANER HOUSING (,09· '12) ...... ............ 6-60
AIR CLEANER HOUSING (AFTER '12) ........ · .... ··· .. · 6·61
ALTERNATOR COIL··· ························· ·········· ·· " 17· 12
BALANCER GEAR/BALANCER SHAFT ·· ·· ·· ············ 13-7
BATTERY-LESS PGM-FI KtCKSTARTING SYSTEM ···· 2-3
BRAKE FLUID .................................................. 4-27
BRAKE FLUID REPLACEMENT/AIR BLEEDING ····· .. 16-7
BRAKE PAD WEAR ·· ...... ..... .................. ·· ······ 4· 28
BRAKE PADS/DISC .............. ······ 16-11
BRAKE PEDAL .............................................. 16-29
BRAKE SySTEM ······ ................. ... ....... ......... 4-29
CABLE
&
HARNESS ROUTING ........................ ····· 1-23
CAM CHAIN TENSIONERICAM CHAIN GUIDE ········ g..19
CAMSHAFT/ROCKER ARM INSTALLATION ............ 9-32
CAMSHAFT/ROCKER ARM REMOVAL ··················9- 10
CLUTCH·· ··································· ······ ··· ············ 11 -10
CLUTCH LEVER .... ... . ................ ................ 14·60
CLUTCH SYSTEM ......... .................. ···· ······ 4-29
CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
SPECiFiCATIONS ····························· ·· ················1-10
COMPONENT LOCATION
ALTERNATOR ... ············································· 12-2
CLUTCH/KICKSTARTERIGEARSHIFT
LINKAGE ........ .......... ............................ ... .. ···· 11 -2
CRANKCASE/CRANKSHAFTfTRANSMISSIONI
BALANCER· ' .... ........... 13-2
CYLINDER HEADNALVES ..... ·················9-2
CYLINDER/PISTON ··································· 10-2
ENGINE REMOVAUtNSTALLATION ·····················8-2
FRONT WHEEUSUSPENSION/STEERING ········· 14-2
FUEL SYSTEM (PGM-FI) ······ ·· ·············6-2
HYDRAULIC BRAKE ············· ................... 16-2
REAR WHEEUSUSPENSION ···· ······ ··········· 15-2
CONDENSER ······· .......... ........... .. ......•............ , 7-22
CONNECTOR LOCATION .. ........... ············ 6-15
CONTROL CABLES····· ············· ...... ...... ..... ....... 4-3 1
COOLANT REPLACEMENT ............... ..................... 7-8
COOLING SySTEM ··········· .................................. 4-20
COOLING SYSTEM SPECIFICATIONS .............. ······· 1-8
CRANKCASE ··········· ... ....................... ············ 13-10
CRANKCASE BEARING REPLACEMENT ............ . 13-24
CRANKCASE BREATHER ......... . ....... 4-11
CRANKCASE/CRANKSHAFTfTRANSMISSIONI
BALANCER SPECIFICATlONS ··········· ·· ·· ··············· 1-10
CRANKSHAFT ................................................. 13-22
CYLINDER COMPRESSION TEST ···························9-7
CYLINDER HEAD ASSEMBLy ··············· ·· ············· 9-27
CYLINDER HEAD COVER .... . ·················9-7
CYLINDER HEAD DiSASSEMBLy ························· 9-20
CYLINDER HEAD INSPECTION ... .. .......... ...... ....... 9-2 1
CYLINDER HEAD INSTALLATION ········· ················ 9-30
CYLINDER HEAD REMOVAL ········· .. ······ ··· ············ 9-16
CYLINDER HEADNAL VES SPECIFICATIONS .......... ' 1-9
CYLINDER INSTALLATION ..................... ........... 10- 11
CYLINDER REMOVAL ' .............. ························ 10-5
CYLINDER/PISTON SPECIFICATIONS ········· ·· ·········· 1-9
CYLINDER/PISTONICAM CHAIN TENSIONER
LIFTER INSPECTION .................... ··········· 10-6
DECOMPRESSOR SySTEM ································· 9-13
DRIVE CHAIN ········································· ··········· 4-2 1
DRIVE CHAIN ROLLER ···· ···················· ·· ············· 4-24
DRIVE CHAIN SLlDER ········································· 4-24
DRIVE/DRIVEN SPROCKET ································· 4-26
DTC INDEX ········· ················· ····· ············· 6-24
DTC TROUBLESHOOTING ·············· ·· ·················· 6-25
ECM · ...... ............. .......................... ..... . ·········· 6-73
INDEX
ECT SENSOR ................................. .. ................. 6-72
ELECTRICAL SYSTEM SPECIFICATIONS ·············· 1-13
ENGINE GUARD ..... .............. . .... ............. 3-6
ENGINE IDLE SPEED· ·· ········ ··· ··· ················· 4-19
ENGINE INSTALLATION ......... ...... .... ......... ········ ··8-9
ENGINE MODE SELECT SWITCHIINDICATOR
(After'14) ............... ....................................... ···· 6-75
ENGINE OIUOIL FILTER ·················· ·· ······· ··········· 4- 16
ENGINE REMOVAL ...................... .. ....................... 6-6
ENGINE STOP SWITCH INCLUDING THE MIL ····· ····· 2-3
ENGINE STOP SWITCH INSPECTION ................. 17-21
EXHAUST PIPE/MUFFLER ·· ................................. 4-32
EXHAUST SySTEM· ···· .. ............ ........ .... ........... 3-11
FAST lDLE KNOB .. ............... . .................. 6-69
FLYWHEEL .. _..... . .............. .... . ··················· 12-7
FORK ("09 - ' 14) .............................................. 14-17
FORK (After '14) .................... .. .. ·············· 14-45
FRONT BRAKE CALIPER .. ········ .. ················ 16-22
FRONT MASTER CYLINDER .. ····· .. ·· .. · 16-14
FRONT WHEEL .... .. ... ......... . ... .................. 14-10
FRONT WHEEUSUSPENSION/STEERING
SPECIFICATIONS " ............... . .................. 1-11
FUEL INJECTOR ·· .. .......... ... ........ . ............. 6-63
FUEL LINE ········ ·························· ············ ............
~
FUEL LINE REPLACEMENT ........... ...................... 6-40
FUEL PUMP UNIT ....................... ..... ................... 6-51
FUEL SYSTEM (PGM-FI) SPECIFICATlONS ·············· 1-8
FUEL TANK ....................................................... 6-59
GEAR POSITION SWITCH ('09) .......................... 17-18
GEARSHIFT LINKAGE .... ·· .... ·.. ........... .. 11-25
GENERAL SPECIFICATIONS " .................. ···· .. 1-5
HANDLEBAR ................................................... 14-59
HPSD ...................................................... ······· 14-64
HYDRAULIC BRAKE SPECIFICATIONS ······· 1-13
IAT SENSOR ... ... ... .... .. ............ ·············· 6-71
IGNITION COIL ..... .................. . ............. 17-16
IGNITION SYSTEM INSPECTION ....... ............. ·· ··17-7
IGNITION TIMING ·""""""""""""""""""'"····· 17-17
KICKSTARTER ............................................... 11 -22
LEFT CRANKCASE COVER INSTALLATION ......... 12-10
LEFT CRANKCASE COVER REMOVAL .. ···· .. ···· .. · .. · 12-5
LUBRICATION
&
SEAL POINTS .............. ······· .... · 1-20
LUBRICATION SYSTEM DIAGRAM ························· 5-2
LUBRICATION SYSTEM SPECIFICATION S ········ .. ···· 1-8
MAINTENANCE SCHEDULE ... ·········· 4-4
MAP SENSOR .. ·.. ... ............ . ..................... ··6-70
MIL CIRCUIT INSPECTION .................................. 6-38
MODEL IDENTIFICATION ......... ·················· 1-3
NUMBER PLATE ······························· .. ·········· .. ·· .. ·3-6
NUTS, BOLTS, FASTENERS .. ··· .... · .. ·· ...... ·· .. · ...... · 4-41
OIL JET .. ·.. ........ ............... . ................... 13-30
OIL PUMP .......................... ········ · .. ··············· .. ··· 5-5
OIL STRAINER SCREEN ·······································5-4
OPTIONAL PARTS ....... ........ ······· 1-46
PGM-FI SYMPTOM TROUBLESHOOTING · ··············· 6-6
PGM-Ft SYSTEM ·· ....... ...... . ......................... 2-2
PGM-FI SYSTEM DIAGRAM ·· .. ·· .. ····· .. · ................. 6-11
PGM-FI SYSTEM LOCATION .. ····················· .. ······ .. ·6-7
PGM-FI TROUBLESHOOTING INFORMATION ........ 6-18
PISTON INSTALLATION ........ ..··············· 10-10
PISTON REMOVAL " ..... ............ . ............ 10-6
PRESSURE RELIEF VALVE .... ... .... .. .. ··· .. 5-5
PSF (PNEUMATIC SPRING FORK) ('13 - '14)····· .. ·· .. ·2-5
PSF2 (PNEUMATIC SPRING FORK 2) (After '14)········2-6
RADIATOR ............ ... ................. ..... ............. ···· 7-10
RADIATOR COOLANT .. ·.......... . ............... 4-13
RADIATOR SHROUD ........................... .. ......... ·· .. 3-4
REAR BRAKE CALIPER ············ .. ............. 16-25
REAR FENDER ...... ............ . .. ............... ···· 3-7