Honda 2010 crf 450r Manuals

Manuals and User Guides for Honda 2010 crf 450r. We have 2 Honda 2010 crf 450r manuals available for free PDF download: Service Manual, Owner's Manual

Honda 2010 crf 450r Service Manual

Honda 2010 crf 450r Service Manual (464 pages)

Motorcycle  
Brand: Honda | Category: Motorcycle | Size: 57.18 MB
Table of contents
Table Of Contents5................................................................................................................................................................
Service Rules6................................................................................................................................................................
Model Identification6................................................................................................................................................................
General Specifications9................................................................................................................................................................
Lubrication System Specifications11................................................................................................................................................................
Fuel System Specifications11................................................................................................................................................................
Cooling System Specifications11................................................................................................................................................................
Cylinder Headivalves Specifications12................................................................................................................................................................
Cylinder/piston Specifications12................................................................................................................................................................
Clutch/starter Clutch/kickstarter/gearshift Linkage Specifications13................................................................................................................................................................
Crankcase/ Crankshaft/ Transmission / Balancer Specifications (,os - ·07)13................................................................................................................................................................
Crankcase/crankshaft/ Transmission / Balancer Specifications Iafter ·07)14................................................................................................................................................................
Front Wheel/suspension/steering Specifications15................................................................................................................................................................
Rear Wheel/suspension Specifications15................................................................................................................................................................
Hydraulic Brake Specifications16................................................................................................................................................................
Specifications16................................................................................................................................................................
Ignition System Specifications16................................................................................................................................................................
Electric Starter Specification17................................................................................................................................................................
Lights/meter/switches Specifications17................................................................................................................................................................
Standard Torque Values18................................................................................................................................................................
Engine & Frame Torque Values18................................................................................................................................................................
Lubrication & Seal Points25................................................................................................................................................................
Cable & Harness Routing29................................................................................................................................................................
Cable & Harness Routing Iafter '07)36................................................................................................................................................................
Parts42................................................................................................................................................................
Emission Control Systems44................................................................................................................................................................
Service Information54................................................................................................................................................................
Troubleshooting54................................................................................................................................................................
Seat55................................................................................................................................................................
Side Cover55................................................................................................................................................................
Radiator Shroud56................................................................................................................................................................
Engine Guard57................................................................................................................................................................
Front Visor57................................................................................................................................................................
Sub-frame58................................................................................................................................................................
Fuel Tank60................................................................................................................................................................
Exhaust System61................................................................................................................................................................
Maintenance Schedule72................................................................................................................................................................
Competition Maintenance Schedule74................................................................................................................................................................
Additional Items Requiring Frequent Replacement75................................................................................................................................................................
Fuel Line76................................................................................................................................................................
Fuel Strainer Screen76................................................................................................................................................................
Throttle Operation77................................................................................................................................................................
Hotstart78................................................................................................................................................................
Air Cleaner78................................................................................................................................................................
Crankcase Breather79................................................................................................................................................................
Spark Plug80................................................................................................................................................................
Radiator Coolant81................................................................................................................................................................
Cooling System82................................................................................................................................................................
Secondary Air Supply System82................................................................................................................................................................
Valve Clearance/ Decompressor83................................................................................................................................................................
System83................................................................................................................................................................
Engine Oil/ Oil Filter88................................................................................................................................................................
Engine Idle Speed90................................................................................................................................................................
Transmission Oil90................................................................................................................................................................
Drive Chain92................................................................................................................................................................
Drive Chain Slider95................................................................................................................................................................
Drive Chain Roller96................................................................................................................................................................
Drive/driven Sprocket96................................................................................................................................................................
Brake Fluid97................................................................................................................................................................
Brake Pad Wear98................................................................................................................................................................
Brake System98................................................................................................................................................................
Headlight Aim99................................................................................................................................................................
Clutch System99................................................................................................................................................................
Control Cables100................................................................................................................................................................
Exhaust Pipe/muffler101................................................................................................................................................................
Spark Arrester101................................................................................................................................................................
Sidestand102................................................................................................................................................................
Suspension102................................................................................................................................................................
Swingarm/shock Linkage103................................................................................................................................................................
Nuts,bolts,fasteners104................................................................................................................................................................
Wheels/tires104................................................................................................................................................................
Steering Head Bearings105................................................................................................................................................................
Component Location164................................................................................................................................................................
Engine Removal164................................................................................................................................................................
Engine Installation170................................................................................................................................................................
Drive Sprocket171................................................................................................................................................................
Piston Removal222................................................................................................................................................................
Piston Installation225................................................................................................................................................................
Cylinder Installation226................................................................................................................................................................
Stator259................................................................................................................................................................
Flywheel261................................................................................................................................................................
Left Crankcase Cover Installation262................................................................................................................................................................
Balancer Gear/balancer272................................................................................................................................................................
Crankcase Separation274................................................................................................................................................................
Crankshaft Removal278................................................................................................................................................................
Crankcase Bearing Replacement280................................................................................................................................................................
Crankshaft Installation285................................................................................................................................................................
Transmission Assembly286................................................................................................................................................................
Crankcase Assembly289................................................................................................................................................................
Front Wheel298................................................................................................................................................................
Fork303................................................................................................................................................................
Handlebar322................................................................................................................................................................
After '07327................................................................................................................................................................
Steering Stem337................................................................................................................................................................
Clutch Lever342................................................................................................................................................................
Bleeding390................................................................................................................................................................
Brake Pad/disc394................................................................................................................................................................
Front Master Cylinder396................................................................................................................................................................
Rear Master Cylinder399................................................................................................................................................................
Front Brake Caliper402................................................................................................................................................................
Rear Brake Caliper404................................................................................................................................................................
Brake Pedal408................................................................................................................................................................
System Diagram412................................................................................................................................................................
Battery416................................................................................................................................................................
Charging System Inspection417................................................................................................................................................................
Regulator/rectifier418................................................................................................................................................................
Alternator Charging Coil418................................................................................................................................................................
Ignition Control Module (lcm)425................................................................................................................................................................
Ignition Coil425................................................................................................................................................................
Ignition Timing426................................................................................................................................................................
Inspection427................................................................................................................................................................
Headlight446................................................................................................................................................................
Tail Light448................................................................................................................................................................
Engine Stop Bunon449................................................................................................................................................................
Clutch Switch450................................................................................................................................................................
Starter Switch451................................................................................................................................................................
Tripmeter452................................................................................................................................................................

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