tatsuno OCEAN TOWER Series Installation And User Manual

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Fuel Dispensers TATSUNO EUROPE; Installation and User Manual

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IN040‐EN_AllDispensersInstalRev10.docx

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revision 10, January 2022

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173 (including cover)

Created by:

Ing. Milan Berka

TATSUNO EUROPE a.s., Pražská 2325/68, 678 01 Blansko, Czech Republic, tel.+420 516 428411, http://www.tatsuno‐europe.com

UEL

TATSUNO

Installation and User Manual

ISPENSERS

EUROPE

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Page 1 UEL ISPENSERS TATSUNO EUROPE Installation and User Manual Document: Fuel Dispensers TATSUNO EUROPE; Installation and User Manual File: IN040‐EN_AllDispensersInstalRev10.docx Revision & Date: revision 10, January 2022 Number of pages: 173 (including cover) Created by: Ing. Milan Berka TATSUNO EUROPE a.s., Pražská 2325/68, 678 01 Blansko, Czech Republic, tel.+420 516 428411, http://www.tatsuno‐europe.com ...
Page 2  TATSUNO EUROPE a.s. Pražská 2325/68 • 67801 Blansko Czech Republic Tel.: +420 516428411 • Fax: +420 516428410 e‐mail: info@tatsuno‐europe.com, http://www. tatsuno‐europe.com © Copyright Neither the manual nor any part of it may be reproduced without the explicit approval of TATSUNO EUROPE a.s. ...
Page 3: Table Of Contents
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 CONTENTS CONTENTS ............................ 3 INTRODUCTION ........................... 6 1. INTRODUCTORY INFORMATION ....................... 8 1.1. ............................ 9 EAD THE MANUAL AT FIRST 1.2. .............................. 1 0 ERMITTED USE 1.3. ........................ 1 1 RIEF CHARACTERISTICS OF MEDIA USED 1.3.1. Characteristics of gasoline and diesel oil ............................... 11 ...
Page 4 TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.27. Combined OCEAN TOWER LPG dispensers with CNG module ...................... 83 2.6. ...................... 8 4 ERMINOLOGY OF BASIC PARTS OF THE DISPENSER 2.6.1. Gasoline, (bio)diesel and ethanol (E85) dispenser/module ........................ 84 2.6.2. Liquefied propane‐butane (LPG) dispenser/module .......................... 85 2.6.3. Reduction agent AUS 32 (AdBlue®) dispenser/module .......................... 85 2.6.4. Windshield washer fluid (WSE) dispenser/module .......................... 86 2.6.5. Compressed natural gas (CNG) dispenser/module .......................... 86 2.7. ................................. 8 7 AMEPLATES 3. INSTALLATION ........................... 89 3.1. ........................ 8 9 ...
Page 5 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.2. TBELTM .............................. 1 26 COUNTER 4.2.1. Peripheral unit serial numbers (code 10) ............................. 127 4.3. PDEX .............................. 1 28 COUNTER 4.4. TBELT .............................. 1 29 X COUNTER 4.4.1. Setting the fuel unit price .................................. 129 4.4.2. Reading electronic totalizers ................................ 129 4.4.3. Change of the working mode ................................ 130 5. OPERATION .......................... 1 31 ...
Page 6: Introduction
TATSUNO EUROPE a.s., www.tatsuno‐europe.com INTRODUCTION This manual is intended for the users of TATSUNO EUROPE electronic dispensers, service staff, project offices engaged in fuel station designing, and owners of fuel station where dispensers are installed and operated. TATSUNO EUROPE a.s. recommends thorough reading of this manual. The manual must be available to the dispenser attendant during installation, operation, and regular maintenance of dispensers. The pictorial supplements of this manual are in the documents IN041, IN043 and IN044 where you can find plans of ...
Page 7 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Document revisions Revision No. / Date Changes Made by Revision 00/6.4.2018 Basic version of the document Milan Berka Revision 01/15.10. 2018 Added: 2.4 Identification /AdB&Die; 2.1 Note; 1.3.3 Note; 2.5.3 Note; 2.5.6 Note; 2.5.7 Milan Berka Combined dispensers SHARK ECONOMY Diesel AdBlue; 6.1.4 Depressurizing of LPG dispenser Revision 02/ 7.12. 2018 Added: 3.3.7 Suction system; Chyba! Nenalezen zdroj odkazů. Note; 2.4 /NoEx Milan Berka ...
Page 8: Introductory Information
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 1. INTRODUCTORY INFORMATION Symbols used in this manual: Warning Explosion hazard Attention! Electrical device Smoking forbidden Open flame use forbidden Use of mobile phones forbidden Terms used in this manual requiring special attention: CAUTION Failure to meet the requirements stated together with this term may create conditions leading to a personal injury or death or to extensive loss of property. WARNING Failure to meet the requirements stated together with this term may lead to a personal injury ...
Page 9: Read The Manual At First
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 1.1. READ THE MANUAL AT FIRST Read and understand appropriate sections of the Installation, Service and User Manual before the dispenser installation and operation. Consider all hazards, notices and notes stated in the manual. The manufacturer compiles this Installation, Service and User Manual to provide all necessary information and instructions for the full and efficient installation, use and maintenance of your TATSUNO EUROPE dispensers in OCEAN and SHARK type series. This manual was prepared by the manufacturer and forms and integral part of dispenser accessories. The user is fully responsible for using of this manual; all operations not described herein shall be ...
Page 10: Permitted Use
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 1.2. PERMITTED USE TATSUNO EUROPE dispensers, OCEAN and SHARK type series, are designed for stationary or mobile placement for the delivery of gasoline, diesel oil, biodiesel, light fuel oil, kerosene, aircraft fuel (AVGAS) and a mixture of ethanol and gasoline (max. E85), AdBlue® additive, liquefied propane‐butane (LPG) and windshield washer fluid for motor vehicles (WSE) in a given amount from a fuel tank to a tank of a motor vehicles, or for refuelling motor vehicles with compressed natural gas (CNG). CAUTION Dispensers are complex devices that must secure a whole range of difficult functions. Therefore, tanks and pipelines must be cleaned and fuel must be checked for cleanliness before commissioning (Filter clogging in a dispenser cannot be considered a reason for warranty repair!). An inspection of wiring and a check of connection correctness must be performed before commissioning to prevent any electric shock ...
Page 11: Brief Characteristics Of Media Used
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 1.3. BRIEF CHARACTERISTICS OF MEDIA USED 1.3.1. CHARACTERISTICS OF GASOLINE AND DIESEL OIL Gasoline (also “petrol”) is a liquid of oil origin used mainly as a fuel in spark‐ignition engines. It primarily consists of aliphatic hydrocarbons obtained by fractional distillation of oil, with and addition of isooctane or aromatic hydrocarbons of toluene and benzene to increase the octane number. Small amounts of different additives are also normally added, for example to improve engine performance and decrease harmful emissions. Some mixtures may contain a significant amount of ethanol as a partially alternative fuel (E85). An important feature of gasoline is its octane number which indicates how resistant gasoline is to premature detonation ignition (so called engine knocking). A higher‐octane number allows to use a higher compression ratio and achieve higher performance. The EN 228 standard specifies a prescribed quality of unleaded automotive gasoline. Diesel oil (rarely “diesel”) is a mixture of liquid hydrocarbons. It is obtained by distillation and refining of oil. The quality of diesel oil is indicated by a cetane number which specifies its compression‐ignition ...
Page 12: Adblue® Characteristics
TATSUNO EUROPE a.s., www.tatsuno‐europe.com Table 1 ‐ Physical properties of main components of an LPG mixture Physical properties of a liquid state propane butane formula molecular weight 44.09 58.12 boiling temperature (°C) ‐42.6 ‐0.6 density (kg/m at 20°C) 502 579 Physical properties of a gaseous state density (kg/m at atmospheric pressure) 1.865 2.76 density (air = 1) 1.562 2.091 calorific value (MJ/m at 0 °C and atmosp. pressure) 93.57 123.76 Explosive limit in air mixture in a % volume lower 1.7 1.3 upper 10.9 9.3 ...
Page 13: Windshield Washer Fluid Characteristics
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 NOTE‐>ADB AdBlue® is a registered trademark of VDA. AdBlue® is also known as AUS 32 (Aqueous Urea Solution) or DEF (Diesel Exhaust Fluid). NOTE‐>ADB Legislation and a technology of selective catalytic reduction. All vehicles weighing over 3.5 tons belong to heavy vehicles and new European regulations for heavy vehicles relate to them. These regulations specify maximum values of PM and NOx emissions. For the vehicles to meet new European regulations of EUTO IV and EURO V, European automotive manufacturers have to implement new technologies. A technology of selective catalytic reduction (SCR) includes destruction of NOx by the reaction with ammonia when harmless water and nitrogen are produced. The solution of urea required by the SCR system is called AdBlue®. It is stored in a tank in a vehicle and injected to the exhaust system where the reaction occurs. To meet the Euro IV standards, the expected consumption of AdBlue® solution is about 5% of diesel consumption which requires a tank with a volume between 50 to 100 litres. A consumption of 6‐7% is expected for Euro V. 1.3.4. WINDSHIELD WASHER FLUID CHARACTERISTICS ...
Page 14: Health And Safety
TATSUNO EUROPE a.s., www.tatsuno‐europe.com Natural gas is not dangerous for human health. It has no toxic or poisonous effects. In high concentrations it may cause suffocation because it reduces the amount of oxygen in inhaled air. When natural gas is accumulated in a closed room or in an open space under windless conditions an explosive mixture may be formed (within the range of 4.4 ÷ 17 vol. %) and an explosion may occur after initiation (by open flame, spark, electric discharge). In rapid expansion from the higher pressure above approx. 15 bar cooling occurs and water vapour in the vicinity of the discharge opening may freeze – frostbite hazard. Condensate is flammable and saturated with methane at the moment of discharge. The recommended extinguishing agent is a dry‐powder extinguisher. 1.4. HEALTH AND SAFETY 1.4.1. LIST OF SAFETY FACTORS  Any odour of gasoline, LPG, CNG or ammonia (AdBlue®) must be immediately reported.  It is necessary that all work at the fuel station, especially construction and repairs, is performed fill yin compliance with this list.  It is the obligation of the constructor that all his employees comply with all laws, directives, and other regulations.  All liquid fuels (gasoline, diesel, LPG, E85), technical liquids (WSE and AdBlue®) and gas (CNG) may only be stored in tanks and containers compatible with these liquids and gases. Locations requiring higher carefulness  The interior of a tank, pipes, shafts of storage tanks, filling shafts, relief shafts, containers, and dispensers.  All locations where accumulation of fuel, LPG and AdBlue® vapours may occur and when these vapours are heavier than air, such as in drainage shafts, low‐lying rooms, cellars, trenches, etc.  The surroundings of tank ventilation, especially during filling.  Any locations nearby deliveries, truck tanks and other vehicles during deliveries, especially in ...
Page 15: Danger
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022  If an employee detects a tool unsuitable in terms of safety, he/she must immediately remove the defect. If the defect removal is not within the employee`s job content or if an employee does not have enough knowledge for its removal, he/she must immediately inform his/her superordinate. The same applies also to the following:  Working materials that are not properly packed or correctly described so that they correspond to safety requirements.  Working methods and processes that are not correctly coordinated or checked so that they correspond to safety requirements.  If dangerous procedures are performed by several persons, permanent flawless communication between them is necessary to prevent hazardous situations. In such a case a person must be ...
Page 16 TATSUNO EUROPE a.s., www.tatsuno‐europe.com The following safety equipment is required to work in a hazardous environment:  Only spark‐free tools are permitted when working on the dispenser.  Work on bearings is only allowed using standard tools allowed for this type of work.  It is strictly forbidden to use electric tools.  Only explosion‐protected working lights are permitted.  It is strictly forbidden to use telecommunication tools in hazardous areas. Safety instructions The following safety instructions must be observed during installation and maintenance:  Avoid inhalation of AdBlue® vapours. Take appropriate measures and use an inhaler if necessary.  Avoid direct contact of the AdBlue® with the skin.  Wear suitable protective clothing and gloves.  Avoid spills of AdBlue®.  Smoking and open fire are forbidden.  Long hair and ties can be trapped in moving parts. Hair must be reasonably covered. Safety instructions for CNG While refilling motor vehicles with compressed natural gas (CNG) is if forbidden to smoke and use open flame within a radius of 10 m – applies also to passengers inside the vehicle. This ban must be located in a visible place. Safety labels and symbols are used according to ČSN 018013. A visible notice about ...
Page 17 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 competently refill CNG pressure storage tanks of refilled motor vehicles and check the condition of dispensers, reservoirs, machinery operation, gas pressure and keep prescribed operating records in regular intervals. Attendant’s responsibilities:  Keep the operated devices in a safe and proper condition.  Observe operating rules and regulations and operating instructions of gas devices.  Immediately inform the operator about each failure, defect or abnormality during the gas device operation and immediately decommission the device in case of danger of delay.  Permanently keep the gas device tidy and clean and ensure that no unauthorized persons are nearby the device.  Immediately inform the operator about circumstances that impede the device operation for the attendant (in case of sudden indisposition). Write down the records into the operation logbook about the shift start and finish, inspections performed by the attendant and maintenance work, repairs, inspections, and audits.  The fuel station and CNG dispenser attendant must not perform any repairs of the machinery ...
Page 18: First Aid Procedures
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 1.4.5. FIRST AID PROCEDURES Safety instructions for all products should be available at the fuel station. These instructions contain important health and safety information pertaining to individual products and specific precautions to be taken in case of prolonged contact, especially with AdBlue®, by its inhalation or ingestion. Providing first aid after contacting AdBlue AdBlue® is a transparent liquid with very little or no odour, making it more difficult to detect its leakage. After a certain time, the odour may turn into a strong ammonia odour. Decomposition due to heat can produce toxic fumes containing carbon monoxide, carbon dioxide, nitrous oxide, and ammonia, which can lead to a reduction in the proportional amount of oxygen in the air. In case of direct contact with AdBlue®, immediately perform the following procedures: Eye injury If your eyes get into contact with AdBlue® medium:  Rinse your eyes with plenty of running clean water.  Wash your eyes thoroughly and keep them open.  Continue washing your eyes with running water for at least fifteen minutes.  Removal of contact lenses after eye injury may only be carried out by a trained specialist.  If irritation persists, seek medical advice. Skin contact (burns) If your skin gets into contact with AdBlue® medium: ...
Page 19 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022  If vomiting occurs, tilt the affected person forward to have a passable breathing tube and prevent aspiration.  Wash the mouth of the affected person with water and try to let the affected person drink a lot of water.  If symptoms persist or a great amount has been ingested, seek medical advice. Providing first aid after contacting LPG  Poisoning – gaseous LPG Avoid inhalation of LPG vapours when pumping, risk of suffocation. The injured person must be brought out of the contaminated area. Caution! Danger of fire and explosion! LPG is not poisonous but it is suffocating. When a respiratory arrest occurs, artificial respiration from lungs to lungs must be performed immediately. When a blood circulation arrest occurs, an indirect cardiac massage in combination with artificial respiration must be performed Immediately we will ...
Page 20: Adblue® Storage
TATSUNO EUROPE a.s., www.tatsuno‐europe.com into a clean bed sheet – do not take off clothes! If the clothes start burning, do not run (fire becomes more intense), extinguish with water, put out flames with a blanket – coat, rolling on the ground. If someone appears to be in the middle of fire, lie down immediately. Flames that reach a face may cause life‐threatening burns of the respiratory system. 1.4.6. ADBLUE® STORAGE  AdBlue® fluid crystallizes at low temperatures and at higher temperatures (above +50 °C) it can produce biuret and ammonia. AdBlue® should always be stored away from sources of heat and fire in tanks suitable for this liquid and in locations that are sufficiently separated from such sources, approved, and labelled.  Store separately from incompatible materials and avoid contact with strong oxidizing agents, ...
Page 21: Tatsuno Europe Dispensers
All TATSUNO EUROPE dispensers are equipped with high quality Japanese hydraulics from TATSUNO Corporation (hereinafter referred to as TATSUNO) and a powerful reliable electronic counter of the Czech company TATSUNO EUROPE (hereinafter referred to as TE). All dispensers work in the manual mode – independently, offline – as well as the automated mode, when they are controlled remotely from the kiosk of a ...
Page 22 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Table 3 – Gasoline, (bio)diesel, E85, kerosene and aircraft fuel dispensing and measuring equipment (AVGAS) Manufact # Device type Marking ATEX certificate MID certificate Note urer 1 Pumping monoblock, Q 50 L/min. FP‐1001‐B01 TATSUNO FTZÚ13ATEX0168X TCM141/07‐4491 pump + separator 2 Pumping monoblock, Q 90 L/min. FP‐1001‐B02 TATSUNO FTZÚ13ATEX0168X TCM141/07‐4491 pump + separator 3 Pumping monoblock, Q 90 L/min. FP‐1022 TATSUNO FTZÚ10ATEX0257X ZR141/11‐0080 pump + separator 4 Piston meter, Q 90 L/min. FM‐1007 TATSUNO FTZÚ03ATEX0022 ...
Page 23 TBELTM TE ‐ ZR141/15‐0119 dispenser with a meter 3 AdBlue® dispensers and modules have a hydraulic module fitted with a piston flow meter of the Japanese company TATSUNO, type FM1022 or LOBE meter FF‐1141. It is an analogy of standard fuel meters in a chemically resistant stainless‐steel design (internal stainless‐steel parts + outer surface finish). The measuring unit consists of a pulse meter, a 70μm stainless steel particle filter with surface treatment and a solenoid control valve in a stainless‐steel design. The pumped medium passes through the filter, the meter, and the control valve, continues into the hose, through the sigh hole (if required) into the delivery nozzle from where it is delivered into the AdBlue® tank in the vehicle. The delivery hoses are made of high quality, chemically resistant rubber in an antistatic design (the same type of a delivery hose as for LPG delivery). AdBlue dispensing modules are ...
Page 24 TATSUNO EUROPE a.s., www.tatsuno‐europe.com The compressed natural gas (CNG) dispensing module has a pressure part fitted with certified components made of stainless steel or galvanized steel. The access to the CNG pressure system is fitted with a lever‐closable ball valve, then 25µm input particle filters to protect pressure component and equipment. Gas filling is regulated by valves and secured with check valves. The amount of gas flown ...
Page 25: Certificates & Approvals
MID certificate) was issued. The conformity assessment for compressed natural gas dispensers – see Table 7, device 10 – was carried out by a type examination pursuant to the Act on Metrology No. 505/1990 Coll. and a Czech type certificate No. TCM 143/15‐5321 was issued. Type tests have been carried out in accordance with the international recommendation OIML R139. Based on the type tests the OIML CERTIFICATE ISSUED UNDER SCHEME B No. R139/2014‐B‐CZ1‐2018.01 has been issued for CNG dispensers. The company TATSUNO EUROPE a.s. has obtained a Certificate of System Quality Management No. 0119‐ SJC006‐07 from The Czech Metrology Institute, thus fulfilling the eligibility prerequisite for declaration of type conformity based on quality assurance of the production of measuring instruments according to Appendix No. 2, procedure „D” (Chapter 6) of the Government Decree No. 120/2016 Coll. The validity of the certificate is checked by audits annually. 2.2.2. SAFETY ...
Page 26: Electromagnetic Compatibility (Emc)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com with the European directive ATEX No. 2014/34/EU. For the liquid dispensers located in a potentially explosive area the European type certificate called the ATEX certificate was issued – see Table 7. The compliance assessment for compressed natural gas (CNG) dispensers and archiving of the documentation pursuant to Section 10(1)(b), point 2 of the Government Order No. 116/2016 Coll. article 13(1)(b)(ii) of the Directive 2014/34/EU of the European Parliament and Council was performed in the Physical‐Technical Testing Institute, s.p., Ostrava – Radvanice under archival number A484 ‐16. In terms of pressure safety, EU verification of the unit (Procedure G) is performed at each CNG dispenser according to the Appendix No. 3, point 11 of the Government Decree No. 26/2003 Coll. as amended (Appendix No. III, point 10 of the European Parliament and Council Directive No. 2014/68/EU) by the notified entity No. 1017 TÜV SUD Czech s.r.o., Novodvorská 994, 142 21 Prague 4. Each dispenser is subjected to electrical tests (connection integrity, insulation resistance, high voltage test, end cap resistance to the earthing point of the dispenser) during the manufacturing process, pressure tests and an operating pressure test. The results of all tests are recorded in the production documentation or a protocol (LPG, CNG) is issued. TATSUNO EUROPE a.s. received from the Notification of quality assurance No. FTZÚ 02 ATEX Q030 for fuel ...
Page 27: Basic Technical Parameters
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.3. BASIC TECHNICAL PARAMETERS Table 8 – Dispensers and modules (gasoline, diesel, biodiesel, mixed diesel, E85, aircraft fuel) Pumping performance Standard Increased (/H) Very high (/UH) Maximum flow rate Q [L/min] 30 to 50 70 to 80 120 to 170 max Minimum flow rate Q [L/min] 3 to 5 5 10 min Lowest metering MMQ [L] 2 5 10 Maximum pressure [MPa] ‐ suction version 0.18 0.25 0.25 ‐ pressure version 0.35 Minimum pressure [MPa] 0.16 ** Maximum unit price (number of digits) 9999(4) or 99999(5) ...
Page 28 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Table 10 ‐ AdBlue® dispensers and modules (AUS32) * Pumping performance Standard LV (passenger cars) Maximum flow rate Q [L/min] 40 10 max Minimum flow rate Q [L/min] 4 4 min Lowest metering MMQ [L] 2 / 5 2 / 5 Maximum working pressure [MPa] 0.3 Minimum working pressure [MPa] 0.1 *** Maximum unit price (number of digits) 9999(4) or 99999(5) Maximum amount to pay (number of digits) 999999(6) or 9999999(7) Maximum volume (number of digits) 999999(6) or 1999999(6.5) Scale interval [L] 0.01 Display type Electronic ...
Page 29 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Table 12 ‐ CNG (compressed natural gas) dispensers and modules Mass meter CNG050 CNGmass Maximum flow rate Q [kg/min] 30 / 70 30 / 70 max Minimum flow rate Q [kg/min] 2 0.8 min Lowest metering MMQ [kg] 2 2 Fluid temperature range [°C] ‐25 to +55 ‐50 to +80 Ambient temperature range [°C] ‐40 to +55 ‐40 to +60 Maximum tank pressure P [MPa] 30.0 Maximum gas pressure P [MPa] 30.0 Minimum gas pressure P [MPa] 2.0 Maximum delivering gas pressure P [MPa] 20.0 @ 15°C / 26.5 * Maximum unit price (number of digits) ...
Page 30: Dispenser Model Identification
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.4. DISPENSER MODEL IDENTIFICATION The following paragraph explains the marking method (codes) of dispensers. The basic design of the OCEAN and SHARK series business branding is: 1 2 3 4 5 6 7 1 2 3 4 5 6 7 BMP 4 0 4 8 . O W D /H/VR2 + MOD 4 0 1 2 . O W D /AdB + … A stand‐alone dispenser always starts with a BMP abbreviation followed by a clarification of the dispenser ...
Page 31: Dispenser Parts Marking Conventions
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.4.1. DISPENSER PARTS MARKING CONVENTIONS Figure 1 illustrates the TATSUNO EUROPE dispenser marking and sorting system. In dispensers where it is not clear if the left or right side of the dispenser concerns SHARK ECONOMY), the location of the nameplate which is always closest to product No. 1 and nozzle No. 1 (1A) is decisive. In the case of a double‐sided dispenser, the right side of the dispenser is also referred to as side A and the left side is referred to as side B. For a one‐sided left or one‐sided right dispenser, it is always only side A. Figure 1 ‐ Dispenser marking system with the recommended arrival direction ...
Page 32: Standard Models Of Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5. STANDARD MODELS OF DISPENSERS Individual models of TATSUNO EUROPE dispensers are distinguished by the following features:  depending on the type of pumped / delivered medium ‐ dispensers with one type of media ‐ multi‐media dispensers ‐ combined dispensers Note: The most common types of combined dispensers are diesel + AdBlue®; gasoline + CNG; gasoline, diesel + LPG, etc.  by the delivery method ‐ suction dispensers (SUCTION); equipped with suction pumps ‐ pressure dispensers (REMOTE); without suction pumps, equipped only with filters and meters. The fuel is pumped off the dispenser (e.g. in the tank) and pushed into the dispenser. Note: LPG, AdBlue, WSE and CNG dispensers and modules are standardly in a pressure design.  by the number of simultaneous delivery points 1 to 4 independent delivery points Note: “Delivery point" means a part of a dispenser where a customer can independently deliver fuel. TATSUNO EUROPE dispensers are standardly equipped with one or two delivery points. At the customer's specific request, the dispenser can be equipped with up to four delivery points, i.e. 4 independent delivery sites, 4 displays = 2 displays on each side of the dispenser. In the case of two displays on each side of the combined dispenser, one display is designed for pumping liquid fuel and the other for the delivery of the add‐on module product (LPG, AdBlue, WSE, CNG).  by access to the dispenser ‐ double‐sided dispensers; access to the dispenser from two sides (TWO‐SIDED) ‐ single‐sided dispensers; access to the dispenser from one side (ONE‐SIDED)  by the number of fuel products ‐ by the type the dispenser can deliver from one to five different fuel products.  by to the number of delivery hoses and delivery nozzles ‐ 1 to 10 delivery hoses of the dispenser; each delivery point of the dispenser is ...
Page 33 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 depends on the actual conditions at the fuel station ‐ on the quality and length of the suction piping diameter, the suction height etc.  by the type of displays; ‐ dispensers with public delivery displays (amount / volume / price) ‐ dispensers with non‐public delivery displays (volume ‐ only litre display) Note: According to the displayed values, all displays can be divided into litre displays and public delivery displays. The litre displays contain only information about the amount of fuel in centilitres and are used for non‐public delivery dispensers (i.e. for internal corporate fuel stations). In addition to information about the delivered volume, the public delivery displays also include the amount you have spent in € and information on the fuel unit price. ...
Page 34: Shark Junior Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.1. SHARK JUNIOR DISPENSERS SHARK JUNIOR dispensers are standardly manufactured in a suction version in a single‐sided left (L), single‐sided right (R) or double‐sided (D) design with one delivery hose for liquid fuel (gasoline, diesel, E85 ...) and a delivery nozzle on the side of the dispenser. The hose is freely suspended or hinged by a spring hinge (‐HS). List of standard SHARK JUNIOR models: Dispenser model BMP511.SL 1 1 1 1 1 40 BMP511.SR 1 1 1 1 1 40 BMP511.SL‐ZV2 1 1 ...
Page 35 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP511.SL‐ZV2; BMP511.SL/H‐ZV2; BMP521.SL/UH‐ZV2 Figure 2‐ Standard SHARK JUNIOR dispenser models with a nozzle positioned at the front BMP511.SD; BMP511.SD/H; BMP521.SD/UH BMP511.SD‐HS; BMP511.SD/H‐HS; BMP521.SD/UH‐HS Figure 3 ‐ Standard SHARK JUNIOR dispenser models with a nozzle positioned on the side ...
Page 36: Shark Junior Lpg Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.2. SHARK JUNIOR LPG DISPENSERS SHARK JUNIOR LPG dispensers are produced only in a pressure version, i.e., without a pump, in a single‐ sided left (L), single‐sided right (R) or double‐sided (D) version with one free‐hanging delivery hose for LPG (liquefied propane butane) delivery. List of standard SHARK JUNIOR LPG models: Dispenser model BMP511.SL /LPG 1 1 1 1 1 50 BMP511.SR /LPG 1 1 1 1 1 50 BMP511.SD /LPG 2 1 1 1 2 50 Notes: The pumping performance depends on the conditions at the station (pump distance, pump pressure ... etc). The standard pumping per is 50 L/min. Note that when exceeding the maximum operating pressure of 18 bar (0.18 MPa), higher pumping ...
Page 37: Shark Junior Adblue® Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.3. SHARK JUNIOR ADBLUE® DISPENSERS SHARK JUNIOR ADBLUE® dispensers are standardly manufactured in a pressure version, single‐sided left (L), single‐sided right (R) or double‐sided (D) version with one or two delivery hoses for the delivery of AdBlue® reduction agent (32.5% urea solution; AUS32). The hoses are freely hanging or hung by a spring hinge (HS). The maximum pumping performance of the delivery hoses is 40 L/min for trucks or 10 L/min for passenger cars. List of standard SHARK JUNIOR ADBLUE® models: Dispenser model BMP511.SL(R) /AdB 1 1 1 1 1 40/10 BMP511.SL(R) /AdB‐ZV2 1 1 1 1 1 40/10 BMP511.SD /AdB 2 1 1 1 2 40/10 BMP512.SD /AdB‐ZV2 2 1 1 1 2 ...
Page 38 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP512.SD/AdB‐ZV2 Figure 5 ‐ Standard SHARK JUNIOR ADBLUE® dispenser models with nozzles positioned at the front (‐ZV2) BMP511.SD /AdB BMP511.SD/AdB‐HS BMP512.SD/AdB Picture 6 ‐ Standard SHARK JUNIOR ADBLUE® dispenser models with nozzles positioned on the side ...
Page 39: Shark Economy Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.4. SHARK ECONOMY DISPENSERS SHARK ECONOMY dispensers are standardly manufactured in a suction version in a single‐sided left (L) or double‐sided (D) design with one or two delivery hoses for liquid fuel (gasoline, diesel, E85 ...) ended with delivery nozzles located on the side of the dispenser. The hoses may be freely hanging or hung by a spring hinge (HS). List of standard SHARK ECONOMY models: Dispenser model BMP522.SXL 1 2 2 2 2 40+40 BMP522.SXL‐NC 1 2 2 2 1 40+40 BMP522.SXD 2 2 2 2 4 40+40 BMP522.SXD‐NC 2 2 2 2 2 40+40 ...
Page 40 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP522.SXD; BMP522.SXD/H; BMP522.SXD/UH; BMP522.SXD/UH/H BMP522.SXD‐HS; BMP522.SXD/H‐HS; BMP522.SXD/UH‐HS; BMP522.SXD/UH/H‐HS Figure 7 ‐ Standard models of SHARK ECONOMY dispensers (two simultaneous deliveries) BMP522.SXD‐NC; BMP522.SXD/H‐NCBMP522.SXD/UH; BMP522.SXD/UH/H‐NC BMP522.SXD‐NC‐HS; BMP522.SXD/H‐NC‐HS; BMP522.SXD/UH‐NC‐HS; BMP522.SXD/UH/H‐NC‐HS Figure 8 – Standard SHARK ECONOMY models (no simultaneous deliveries ‐NC) ...
Page 41: Shark Economy Lpg Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.5. SHARK ECONOMY LPG DISPENSERS SHARK ECONOMY LPG dispensers are produced only in a pressure version, i.e., without a pump, in a single‐ sided left (L) or double‐sided (D) version with one or two free‐hanging delivery hoses for LPG (liquefied propane butane) delivery. The delivery nozzles may be located on the front (‐ZV2) or on the side of the dispenser. List of standard SHARK ECONOMY LPG models: Dispenser model BMP522.SXL /LPG 1 2 2 2 2 50+50 BMP512.SXL /LPG 1 1 2 2 2 35+35 BMP522.SXD /LPG 2 2 2 2 4 50+50 BMP522.SXD /LPG 2 1 2 2 4 35+35 BMP522.SXD /LPG‐ZV2 ...
Page 42: Shark Economy Adblue® Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.6. SHARK ECONOMY ADBLUE® DISPENSERS SHARK ECONOMY ADBLUE® dispensers are standardly manufactured in a pressure version, single‐sided left (L) or double‐sided (D) version with two delivery hoses for the delivery of AdBlue® reduction agent (32.5% urea solution; AUS32). The hoses are freely hanging or hung by a spring hinge (HS). The maximum pumping performance of the delivery hoses is 40 L/min for trucks or 10 L/min for passenger cars. List of standard SHARK ECONOMY ADBLUE® models: Dispenser model BMP512.SXL /AdB 1 1 2 2 2 40/10 BMP512.SXL /AdB‐NC 1 1 1 2 1 40/10 BMP512.SXD /AdB 2 1 2 2 4 (2+2) 40/10 BMP512.SXD /AdB‐NC 2 1 1 2 2 (1+1) 40/10 Note: SHARK ECONOMY ADBLUE® dispensers are not standardly equipped with heating. For the installation of dispensers in an environment where the temperature drops below ‐5 °C, it is necessary to equip the dispenser at the customer's request by heating ...
Page 43 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP512.SXD/AdB BMP512.SXD/AdB‐HS Figure 10 ‐ Standard SHARK ECONOMY ADBLUE® models (two simultaneous deliveries) BMP512.SXD/AdB‐NC BMP512.SXD/AdB‐NC‐HS Figure 11 ‐ Standard SHARK ECONOMY ADBLUE® models (non‐simultaneous deliveries „‐NC“)
Page 44: Combined Shark Economy Dispensers For Diesel And Adblue® Delivery
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.7. COMBINED SHARK ECONOMY DISPENSERS FOR DIESEL AND ADBLUE® DELIVERY Combined SHARK ECONOMY dispensers serve for the delivery of fuel liquids (diesel, biodiesel…) and AdBlue® reduction agent (32.5% urea solution: AUS32). Dispensers are manufactured in a single‐sided left (L) or double‐sided (D) design with two delivery hoses free hanging or hung by a spring hinge (HS). Maximum delivery flow rate of the liquid fuel is 40 or 80 L/min, maximum pumping performance of the AdBlue® delivery hoses is 40 L/min for trucks or 10 L/min for passenger cars. The part of dispenser ...
Page 45 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP522.SXD /AdB&Die BMP522.SXD/AdB&Die‐HS Figure 12 ‐ Standard COMBI SHARK ECONOMY models ...
Page 46: Ocean Euro Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.8. OCEAN EURO DISPENSERS Multi‐product OCEAN EURO dispensers are standardly manufactured in a suction version in a single‐sided left (L), single‐sided right (R) or double‐sided (D) design with one to ten delivery hoses for liquid fuel (gasoline, diesel, E85 ...) located on the front of the dispenser. The hoses are wound on a reel in the ...
Page 47 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OED BMP4024.OED BMP4036.OED BMP4048.OED BMP40510.OED Figure 13 ‐ Overview of standard OCEAN EURO models in basic design Design variant WAVE Design variant CUBE Design variant FIN (BMP4012.OED/WAVE) (BMP4012.OED/CUBE) (BMP4012.OED/FIN) Figure 14 ‐ Design variants of OCEAN EURO dispensers ...
Page 48: Ocean Euro Lpg Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.9. OCEAN EURO LPG DISPENSERS OCEAN EURO LPG dispensers are produced only in a pressure version, i.e., without a pump, in a single‐ sided left (L), single‐sided right (R) or double‐sided (D) version with one to four delivery hoses for LPG (liquefied propane butane) delivery. Delivery hoses are free hanging or fitted with a reel (‐HR) and are terminated by front‐mounted delivery nozzles. The design of dispensers can be basic or one of the specific variants CUBE, FIN or WAVE. List of standard OCEAN EURO LPG models: Dispenser model BMP4011.OEL(R) /LPG 1 1 1 1 1 1x50 BMP4011.OEL(R) /LPG‐HR 1 1 1 1 1 1x50 BMP4012.OED /LPG 2 1 2 2 2 2x35 BMP4012.OED /LPG‐HR 2 1 2 2 2 2x35 BMP4022.OED /LPG 2 2 ...
Page 49 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OED/LPG; BMP4022.OED/LPG BMP4034.OED/LPG‐4C Figure 16 ‐ Overview of standard OCEAN EURO LPG models without hose reels BMP4012.OED/LPG‐HR BMP4022.OED/LPG‐HR Figure 17 ‐ Overview of standard OCEAN EURO LPG models with delivery hose reels ...
Page 50: Ocean Euro Adblue® Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.10. OCEAN EURO ADBLUE® DISPENSERS OCEAN EURO ADBLUE® dispensers are standardly manufactured in a pressure version, single‐sided left (L), single‐sided right (R) or double‐sided (D) version with one or two delivery hoses for the delivery of AdBlue® reduction agent (32.5% urea solution; AUS32). The hoses are wound in the dispenser. The maximum pumping performance of the delivery hoses is 40 L/min for trucks or 10 L/min for passenger cars. The design of dispensers can be basic or one of the specific variants CUBE, FIN or WAVE. List of standard OCEAN EURO ADBLUE® models: Dispenser model BMP4011.OEL /AdB 1 1 1 1 1 40/10 BMP4011.OER /AdB 1 1 1 1 1 40/10 BMP4012.OED /AdB 2 ...
Page 51 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OED/AdB Figure 19 ‐ Overview of standard OCEAN EURO ADBLUE® dispensers BMP4012.OED/AdB/T250 Figure 20 ‐ Model of OCEAN EURO ADBLUE® dispenser with 250L storage tank and pump ...
Page 52: Ocean Euro Wse Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.11. OCEAN EURO WSE DISPENSERS OCEAN EURO WSE dispensers are standardly manufactured in a pressure version, single‐sided left (L), single‐sided right (R) or double‐sided (D) version with one or two spiral delivery hoses for the delivery of windshield washer fluid (WSE ‐ water + detergent + ethanol). Maximum pumping performance of delivery hoses is 20 L/min. The design of dispensers can be basic or one of the specific variants CUBE, FIN or WAVE. List of standard OCEAN EURO WSE models: Dispenser model BMP4011.OEL /WSE 1 1 1 1 1 20 BMP4011.OER /WSE 1 1 1 1 1 20 BMP4012.OED /WSE 2 1 ...
Page 53 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OED/WSE Figure 22 ‐ Overview of standard OCEAN EURO WSE dispensers BMP4012.OED/AdB/T250 Figure 23 ‐ Model of OCEAN EURO ADBLUE® dispenser with 250L storage tank and pump ...
Page 54: Ocean Euro Cng Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.12. OCEAN EURO CNG DISPENSERS Dispensers for filling cars with compressed natural gas of the OCEAN EURO CNG series are standardly produced in single‐sided left (L), single‐sided right (R) or double‐sided (D) versions with one to four free‐ hanging pressure filling hoses. The maximum filling capacity is 30 kg / min. with NGV1 filling nozzle for passenger cars or 70 kg / min. with NGV2 filling nozzle for filling trucks. List of standard models of OCEAN EURO CNG dispensers: Model of dispenser BMP40x1.OEL(R) /CNG 1 x 1 1 1 1x30 BMP40x1.OEL(R) /CNG/H 1 x 1 1 1 1x70 BMP40x2.OED /CNG 2 x 2 2 2 2x30 BMP40x2.OED /CNG/H 2 x ...
Page 55 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP40x2.OED /CNG BMP40x4.OWD /CNG Figure 24 – Overview of standard OCEAN EURO CNG dispensers BMP40x4.OED /CNG‐4C/HE Figure 25 – Model of OCEAN EURO CNG dispenser with hose extender (HE = hose extender)
Page 56: Ocean Smart Wse Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.13. OCEAN SMART WSE DISPENSERS OCEAN SMART WSE dispensers are standardly manufactured in a pressure version, single‐sided left (L), single‐sided right (R) or double‐sided (D) version with one or two spiral delivery hoses for the delivery of windshield washer fluid (WSE ‐ water + detergent + ethanol). Maximum pumping performance of delivery hoses is 20 L/min. List of standard OCEAN SMART WSE models: Model of dispenser BMP4011.OSL(R) /WSE 1 1 1 1 1 20 BMP4012.OSD /WSE 2 1 2 2 2 20 Pictures (PNG, DWG) with dimensions of all models can be downloaded here: https://www.tatsuno‐europe.com/_en/download/ BMP4012.OED/WSE Picture 26 ‐ Standard model of OCEAN SMART WSE dispenser ...
Page 57: Ocean Smart Cng Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.14. OCEAN SMART CNG DISPENSERS Dispensers for filling cars with compressed natural gas of the OCEAN SMART CNG series are standardly produced in single‐sided left (L), single‐sided right (R) or double‐sided (D) versions with one to four free‐ hanging pressure filling hoses. The maximum filling capacity is 30 kg/min. with NGV1 filling nozzle for passenger cars or 70 kg/min. with NGV2 filling nozzle for filling trucks. List of standard OCEAN SMART CNG stand models: Model of dispenser BMP40x1.OSL(R) /CNG 1 x 1 1 1 1x30 BMP40x1.OSL(R) /CNG/H 1 x 1 1 1 ...
Page 58 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP40x2.OSD /CNG, BMP40x2.OSD /CNG/H, BMP40x2.OSD /CNG/H/H BMP40x4.OSD /CNG, BMP40x4.OSD /CNG/H, BMP40x4.OSD /CNG/H/H Figure 27 – Overview of standard OCEAN SMART CNG models ...
Page 59: Ocean Tower Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.15. OCEAN TOWER DISPENSERS Multi‐product OCEAN TOWER dispensers are standardly manufactured in a suction version in a single‐ sided left (L), single‐sided right (R) or double‐sided (D) design with one to ten delivery hoses for liquid fuel (gasoline, diesel, E85 ...) located on the front of the dispenser. The dispensers are equipped with hose retractor system. List of standard OCEAN TOWER models: Dispenser model BMP4011.OWL(R) 1 1 1 1 1 BMP4012.OWD 2 1 2 2 2 BMP4022.OWL(R) 1 2 2 2 1 BMP4024.OWD 2 2 4 4 2 BMP4033.OWL(R) 1 3 3 ...
Page 60 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4012.OWD BMP4024.OWD BMP4036.OWD BMP4048.OWD BMP40510.OWD (modular version) BMP40510.OWD (in‐line version, 2021) Figure 28 ‐ Overview of standard OCEAN TOWER models...
Page 61: Ocean Tower Lpg Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.16. OCEAN TOWER LPG DISPENSERS OCEAN TOWER LPG dispensers are produced only in the remote (pressure) version, i.e. without pump, in one‐sided left (L), one‐sided right (R) or double‐sided (D) version with one to four dispensing hoses for dispensing LPG (liquefied propane‐butane). The dispensing hoses are freely hung or equipped with a reel (see models marked "‐HR") and are terminated by dispensing nozzles located from the front of the dispenser. List of standard OCEAN TOWER LPG dispenser models: Model stojanu BMP4011.OWL(R) /LPG 1 1 1 1 1 1x50 BMP4011.OWL(R) /LPG‐HR 1 1 1 1 ...
Page 62 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4012.OWD/LPG BMP4034.OWD/LPG‐4C BMP4022.OWD/LPG (four independent deliveries) (two independent deliveries) Figure 29 – Overview of standard OCEAN TOWER LPG dispensers with free hanging hoses BMP4012.OWD/LPG‐HR BMP4034.OWD/LPG‐HR‐4C BMP4022.OWD/LPG‐HR (four independent deliveries) (two independent deliveries) Figure 30 ‐ Overview of standard OCEAN TOWER LPG dispensers with hose reels (‐HR) BMP4034.OWD/LPG‐HR‐4C (IT) (four independent deliveries) Picture 31 – Special model of the dispenser OCEAN TOWER LPG with two hose retractors and two free hanging hoses (for long distance nozzle reach) ...
Page 63: Ocean Tower Adblue® Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.17. OCEAN TOWER ADBLUE® DISPENSERS OCEAN TOWER ADBLUE® dispensers are standardly produced in a remote (pressure) version, i.e. without pump, in one‐sided left (L), one‐sided right (R) or double‐sided (D) version with one or two dispensing hoses for dispensing AdBlue® reducing agent (32.5% urea solution; AUS32 ). The hoses are wound in a dispenser. The maximum filling capacity is 40 L/min for trucks or 10L/min for personal cars. List of standard OCEAN TOWER ADBLUE® models: Model of dispenser BMP4011.OWL(R) /AdB 1 1 1 1 1 40/10 BMP4012.OWD /AdB 2 1 2 2 2 40/10 BMP4022.OWL(R) /AdB 1 2 2 2 1 40/10 BMP4024.OWD /AdB 2 2 4 4 2 40/10 ...
Page 64 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4024.OWD/AdB/NoHeat BMP4024.OWD/AdB/NoHeat Figure 33 ‐ OCEAN TOWER ADBLUE® dispenser model without internal heating BMP4012.OWD/AdB/T250 BMP4024.OWD/AdB/T500 Picture 34 ‐ OCEAN TOWER ADBLUE® dispenser model with internal heating and storage tank 250L or 500L BMP4012.OWD/AdB/T250/NoHeat BMP4024.OWD/AdB/T500/NoHeat Picture 35 ‐ OCEAN TOWER ADBLUE® dispenser model without internal heating and storage tank 250L or 500L ...
Page 65: Ocean Tower Wse Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.18. OCEAN TOWER WSE DISPENSERS OCEAN TOWER WSE dispensers are standardly produced in a remote (pressure) version, i.e. without pump, in one‐sided left (L), one‐sided right (R) or double‐sided (D) version with one or two spiral dispensing hoses for dispensing windscreen washer liquid (abbreviation WSE ‐ water + detergent/soap + ethanol). The maximum filling capacity of the dispensing hoses is 20 L/min. List of standard OCEAN TOWER WSE stand models: ...
Page 66 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4012.OWD/AdB/T250 BMP4024.OWD/AdB/T500 Picture 37 – OCEAN TOWER WSE special models of dispenser with suction pump and storage tank 250L or 500L ...
Page 67: Ocean Tower Cng Dispensers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.19. OCEAN TOWER CNG DISPENSERS The OCEAN TOWER CNG series dispensers for filling cars with compressed natural gas are standardly produced in single‐sided left (L), single‐sided right (R) or double‐sided (D) versions with one to four free‐ hanging pressure filling hoses. The maximum filling capacity is 30 kg/min. with NGV1 filling nozzle for passenger cars or 70 kg/min. with NGV2 filling nozzle for filling trucks & buses. List of standard OCEAN TOWER CNG stand models: ...
Page 68 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4024.OWD /CNG‐4C‐‐HE Picture 39 – OCEAN TOWER CNG dispenser with four independent dispensing hoses NGV1 and hose extender (‐HE)
Page 69: Combined Ocean Tower Dispensers With Lpg Module
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.20. COMBINED OCEAN TOWER DISPENSERS WITH LPG MODULE OCEAN TOWER combined dispensers with an LPG module consist of a basic dispenser for liquid fuels of the OCEAN TOWER series and an additional LPG dispensing module. Combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one to eight fuel dispensing hoses wound in the dispenser and one or two free‐hanging LPG dispensing hoses or LPG hoses with hose reel (‐HR). List of combined dispenser models: Combined fuel dispenser + LPG dispensing module BMP4011.OWL(R) + MOD4011.OWL(R)/LPG 1 2 2 1+1 1 BMP4011.OWL(R)‐2C + MOD4011.OWL(R)/LPG 1 2 2 1+1 2 BMP4012.OWD + MOD4012.OWD /LPG 2 2 4 2+2 2 BMP4012.OWD ‐4C + MOD4012.OWD /LPG 2 2 4 ...
Page 70 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4012.OWD+MOD4012.OWD/LPG BMP4012.OWD+MOD4012.OWD/LPG‐HR BMP4024.OWD+MOD4012.OWD/LPG BMP4024.OWD+MOD4012.OWD/LPG‐HR BMP4036.OWD+MOD4012.OWD/LPG BMP4036.OWD+MOD4012.OWD/LPG‐HR BMP4048.OWD+MOD4012.OWD/LPG BMP4048.OWD+MOD4012.OWD/LPG‐HR Figure 40 – Overview of standard OCEAN TOWER COMBI LPG dispensers with and without reel of LPG hoses (‐HR) ...
Page 71: Combined Ocean Tower Dispensers With Adblue® Module
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.21. COMBINED OCEAN TOWER DISPENSERS WITH ADBLUE® MODULE The combined OCEAN TOWER dispensers with the AdBlue® module consist of the basic dispenser for liquid fuels of the OCEAN TOWER series and the additional dispensing module AdBlue®. The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one to eight fuel dispensing hoses wound in dispenser and one or two AdBlue® dispensing hoses wound in the heated add‐on module. List of standard dispenser models: Combined fuel dispenser + AdBlue module BMP4011.OWL(R) + MOD4011.OWL(R)/AdB 1 2 2 1+1 1 BMP4011.OWL(R)‐2C + MOD4011.OWL(R)/AdB 1 2 2 ...
Page 72 TATSUNO EUROPE a.s., www.tatsuno‐europe.com BMP4012.OWD+MOD4012.OWD/AdB BMP4024.OWD+MOD4012.OWD/AdB BMP4036.OWD+MOD4012.OWD/AdB <‐‐‐‐‐‐‐‐‐‐‐ BMP4048.OWD+MOD4012.OWD/AdB <‐‐‐‐‐‐‐‐‐‐‐ Figure 41 – Overview of standard OCEAN TOWER COMBI ADB dispensers with heating of the AdBlue module...
Page 73 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OWD+MOD4012.OWD/AdB/NoHeat BMP4024.OWD+MOD4012.OWD/AdB/NoHeat BMP4036.OWD+MOD4012.OWD/AdB/NoHeat <‐‐‐‐‐‐‐‐‐‐‐ BMP4048.OWD+MOD4012.OWD/AdB/NoHeat <‐‐‐‐‐‐‐‐‐‐‐ Figure 42 – Overview of OCEAN TOWER COMBI ADB dispensers with AdBlue module without heating (for temperatures from 0°C to 40°C). ...
Page 74: Combined Ocean Tower Dispensers With Wse Module
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.22. COMBINED OCEAN TOWER DISPENSERS WITH WSE MODULE The combined OCEAN TOWER dispensers with the WSE module consist of the basic dispenser for liquid fuels of the OCEAN TOWER series and an additional dispensing module for filling windscreen washer liquids (WSE). The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one to eight fuel dispensing hoses wound in the dispenser and one or two free‐hanging spiral WSE dispensing hoses. List of standard models: Combined fuel dispenser + WSE dispensing module BMP4011.OWL(R) ...
Page 75 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OWD+MOD4012.OWD/WSE BMP4024.OWD+MOD4012.OWD/WSE BMP4036.OWD+MOD4012.OWD/WSE BMP4048.OWD+MOD4012.OWD/WSE Figure 43 – Overview of OCEAN TOWER COMBI WSE dispensers ...
Page 76: Combined Ocean Tower Dispensers With Cng Module
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.23. COMBINED OCEAN TOWER DISPENSERS WITH CNG MODULE OCEAN TOWER combined dispensers with a CNG module consist of a basic dispenser for liquid fuels of the OCEAN TOWER series and an additional dispensing module for the filling of compressed natural gas (CNG). The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐ sided (D) versions with one to eight fuel dispensing hoses wound in the dispenser and from one or four free‐hanging CNG dispensing hoses. List of standard dispenser models: Combined fuel dispenser + CNG filling module BMP4011.OWL(R) + MOD40x1.OWL(R)/CNG 1 2 2 1+1 1 BMP4012.OWD + MOD40x2.OWD /CNG 2 2 4 2+2 2 BMP4022.OWL(R) + MOD40x1.OWL(R) /CNG 1 3 3 1+1 1 BMP4024.OWD + MOD40x2.OWD /CNG 2 3 6 4+2 2 ...
Page 77 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4024.OWD+MOD40x2.OWD/CNG BMP4036.OWD+MOD40x2.OWD/CNG BMP4048.OWD+MOD40x2.OWD/CNG Figure 44 – Overview of OCEAN TOWER COMBI CNG dispensers, x=1,2,3 is the number of the CNG pressure inputs BMP4048.OWD+MOD40x4.OWD/CNG/H/H Figure 45 – Example of the OCEAN TOWER COMBI CNG model with four CNG filling hoses for standard and high flow (/H) ...
Page 78: Combined Ocean Tower Dispensers With Lpg And Cng Modules
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.24. COMBINED OCEAN TOWER DISPENSERS WITH LPG AND CNG MODULES OCEAN TOWER combined dispensers with additional LPG and CNG modules consist of the basic dispenser for liquid fuels of the OCEAN TOWER series and additional dispensing modules for the dispensing of liquefied propane butane (LPG) and compressed natural gas (CNG). The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one to eight fuel dispensing hoses wound in the dispenser, one or two LPG dispensing hoses wound in the module and one or two free‐hanging CNG filling hoses. List of standard models: Combined fuel dispenser + LPG module + CNG module BMP4011.OWL(R) + MOD4011.OWL(R)/LPG + MOD40x1.OWL(R)/CNG 1 3 3 1+1+1 2 BMP4012.OWD + MOD4012.OWD /LPG ...
Page 79 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OWD+MOD4012.OWD/LPG+MOD40x2.OWD/CNG BMP4024.OWD+MOD4012.OWD/LPG+MOD40x2.OWD/CNG BMP4036.OWD+MOD4012.OWD/LPG+MOD40x2.OWD/CNG BMP4048.OWD+MOD4012.OWD/LPG+MOD40x2.OWD/CNG Figure 46 ‐Overview of OCEAN TOWER COMBI LPG&CNG dispensers, x=1,2,3 is number of CNG pressure inlets ...
Page 80: Combined Ocean Tower Dispensers With Adblue® And Cng Modules
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.25. COMBINED OCEAN TOWER DISPENSERS WITH ADBLUE® AND CNG MODULES OCEAN TOWER combined dispensers with additional AdBlue® and CNG modules consist of the basic dispenser for liquid fuels of the OCEAN TOWER series and additional dispensing modules for the dispensing of AdBlue® and compressed natural gas (CNG). The combined dispensers are available in ...
Page 81 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 BMP4012.OWD+MOD4012.OWD/AdB+MOD40x2.OWD/CNG BMP4024.OWD+MOD4012.OWD/AdB+MOD40x2.OWD/CNG BMP4036.OWD+MOD4012.OWD/AdB+MOD40x2.OWD/CNG BMP4048.OWD+MOD4012.OWD/AdB+MOD40x2.OWD/CNG Figure 47 ‐Overview of OCEAN TOWER COMBI AdB&CNG dispensers, x=1,2,3 is number of CNG pressure inlets ...
Page 82: Combined Ocean Tower Lpg Dispensers With Wse Module
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.5.26. COMBINED OCEAN TOWER LPG DISPENSERS WITH WSE MODULE The combined OCEAN TOWER LPG dispensers with the WSE module consist of a basic dispenser for dispensing liquefied propane butane of the OCEAN TOWER LPG series and an additional dispensing module for dispensing liquid for car windscreen washers (WSE). The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one or two LPG dispensing hoses wound in the dispensers and one to two free‐hanging WSE dispensing spiral hoses. List of standard models of combined dispensers: Combined LPG dispenser + WSE module ...
Page 83: Combined Ocean Tower Lpg Dispensers With Cng Module
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.5.27. COMBINED OCEAN TOWER LPG DISPENSERS WITH CNG MODULE The combined OCEAN TOWER LPG dispensers with the CNG module consist of a basic dispenser for dispensing liquefied propane butane of the OCEAN TOWER LPG series and an additional dispensing module for filling compressed natural gas (CNG). The combined dispensers are available in single‐sided left (L), single‐sided right (R) and double‐sided (D) versions with one or two LPG dispensing hoses wound in the dispenser and one to four free‐hanging CNG dispensing hoses. List of standard models: ...
Page 84: Terminology Of Basic Parts Of The Dispenser
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.6. TERMINOLOGY OF BASIC PARTS OF THE DISPENSER 2.6.1. GASOLINE, (BIO)DIESEL AND ETHANOL (E85) DISPENSER/MODULE Picture 50 ‐ Basic parts of the OCEAN TOWER dispenser Picture 51 ‐ Covers of the OCEAN TOWER dispenser Position Device Position Device Position Device 1 Pump motor 13 Distribution box 25 Back Cover 2 Motor pulley 14 Cable bushing – IP66/ IP67 26 Lock 3 Pumping monoblock 15 Display mask plate 27 Display 4 Pump pulley 16 Vapour recovery pump 28 Door – left 5 ...
Page 85: Liquefied Propane-Butane (Lpg) Dispenser/Module
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.6.2. LIQUEFIED PROPANE‐BUTANE (LPG) DISPENSER/MODULE Figure 52 ‐ Basic parts of the LPG dispensing module and its cover Position Device Position Device Position Device 1 Dispensing module foundation 8 Electro‐magnetic valve 15 Manometer 2 Input ball valve (fluid) 9 Sight hole ‐ ‐ 3 Piston meter LPG 10 Delivery hoses K1 Column lid LPG rear 4 Overpressure valve 11 Delivery nozzles K2 Column lid LPG 5 Pulser – pulse generator ...
Page 86: Windshield Washer Fluid (Wse) Dispenser/Module
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2.6.4. WINDSHIELD WASHER FLUID (WSE) DISPENSER/MODULE Figure 54 ‐ Basic parts of the WSE dispensing module and its cover Position Device Position Device Position Device 1 Dispensing module foundation 6 Filter K1 Column lid 2 Input ball valve 7 Spiral delivery hose K2 Hydraulics roof 3 AdBlue® piston meter 8 Delivery nozzles K3 Module hydraulics door 4 Pulser – pulse generator ‐ ‐ K4 Column lid rear combi 5 Electro‐magnetic valve ‐ ‐ K5 ...
Page 87: Nameplates
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 2.7. NAMEPLATES Each dispenser is equipped with one, see Figure 56, or in the case of a combined dispenser, with several nameplates for individual fuels, see Figure 59. If the number of delivery hoses is higher than two then the dispenser is supplemented with the so‐called orientation label, see Figure 58, where it is schematically indicated what kind of fuel is pumped and with what hose. All data on the dispenser in terms of metrology and safety according to WELMEC 10.5 and European standards for equipment located in potentially explosive areas (EN 13617‐1, EN 14678‐1, EN IEC 60079‐0 and EN ISO 80079‐36) is contained in the nameplate. At the same time, the orientation label serves to metrology inspection for sticking the safety metrology labels stating the execution of measuring system verification. Figure 56 ‐ Nameplate of a two‐hose Figure 57 ‐ Nameplate of the multi‐ Figure 58 ‐ Orientation label for gasoline/diesel dispenser ...
Page 88 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Figure 60 ‐ Nameplate of two‐hose LPG Figure 61 ‐ Nameplate of two‐hose Figure 62 ‐ Nameplate of two‐hose dispenser AdBlue® dispenser WSE dispenser Table 13 ‐ Label information on the dispenser and module TATSUNO EUROPE a.s. Name and address of dispenser manufacturer Dispenser labelling means that it is designed, manufactured and labelled in accordance with European Commission directives. The dispenser is subject to a type examination certification in accordance 1383 with Directive 2014/32/EU ‐ MID which was carried out by a notified body No. 1383 ‐ ČMI Brno Dispenser labelling means that it is designed, manufactured and ...
Page 89: Installation
When handling of the appliance, use suitable protective equipment. 3.2. RECEIPT, TRANSPORT, UNPACKING The customer shall contractually ensure the method of dispenser shipping. If the transport is ensured by TATSUNO EUROPE, a.s., it shall transport the product to an agreed place. The manufacturer has sufficient knowledge about the method of handling and transport. If the transport is ensured by the customer in another way, the manufacturer shall ensure professional loading. However, the manufacturer is not responsible for the method of transport. It is generally stated that the dispenser must be transported properly packed, always attached to the frame. The dispenser must be secured on the means of transport against damage (covers, paint), ...
Page 90: Dispenser Handling
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 3.2.1. DISPENSER HANDLING The following rules must be observed when loading, unloading and setting up the dispenser.  Use a forklift to handle the fuel dispenser firmly attached to the wooden pallet. Follow the safety rules described by the forklift manufacturer. Picture 64 – Using of a forklift during loading and unloading  When unloading and loading the fuel dispenser from or into the transport vehicle, use the direction from the side of the vehicle. Loading from the rear of the vehicle is dangerous and can damage the vehicle, the stand and injure people (see figure below). Picture 65 – Permitted and forbidden direction of loading and unloading of the dispenser (1‐transport vehicle, 2‐dispenser on a pallet, 3‐forklift, 4‐wooden pallet, 5‐permitted direction of loading and unloading)  When installing the dispenser on the site, first remove the dispenser covers (doors) and loosen the anchor bolts between the wooden pallet and the dispenser. Then pick up the dispenser from a wooden pallet and place it on the prepared base frame on the site. Use the holes in the dispenser for the 100 x 40 mm load forks to lift – see Picture 66, position 6). ...
Page 91: Dispenser Location
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Picture 66 – Lifting the dispenser from the wooden transport pallet (Position 6 ‐ Transport holes for carrying fork 100 mm x 40 mm) 3.3. DISPENSER LOCATION 3.3.1. IN GENERAL The manufacturer recommends placing dispensers on safety islands of fuel stations in such a way that the direction of arrival of the vehicles to the dispenser corresponds to the orientation of the arrow, see Figure 1. The same figure shows the numbering of the dispenser products. The space for dispenser installation must be structurally secured so that the possibility of dispenser damage by an incoming car and following medium leakage into atmosphere is avoided as best as possible. Therefore, it is suggested to:  Secure the access to the refilling position in straight direction  Install the dispenser onto an elevated refuge with the following parameters ‐ refuge elevation above the surrounding road at least 150 mm ‐ refuge width at least 1,500 mm / refuge length at least 4,000 mm  In case of dispenser installation directly onto the surface without a refuge it is necessary to secure the dispenser against collision with a vehicle by using a tube guard with the following parameters: ‐ guard width at least 1,500 mm (refuge width) / length 2,000 mm ‐ height of the upper edge of the tube above the road at least 450 mm Example of the dispenser location at the fuel station – see Figure 68. If there is any fixed obstacle (column, wall, etc.) nearby the dispenser, the minimum separation distance of the dispenser from such obstacles must be observed due to safe operation and maintenance – see Figure 67. ...
Page 92 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Figure 67 – Minimum recommended separation distance of the dispenser from a fixed obstacle Figure 68 – Example of the CNG dispenser location at the fuel station (1‐refilling position for passenger cars, 2‐ refilling position for trucks and buses, 3‐dispenser CNG dispenser, 4‐dispenser refuge, 5‐tube guard, 6‐projection of the dangerous zone border (zone 1) of the filling end piece during delivery, 7‐ projection of the dangerous zone border (zone 2) of the CNG dispenser) CAUTION‐>LPG LPG dispensers/modules are standardly equipped with a breakaway coupling located between the deliver hose and the dispenser. It breaks and interrupts the flow of LPG at both ends if a force greater than 200 N and less than 500 N is applied to it. However, for proper operation of the breakaway ...
Page 93 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 3.3.2. INSTALLATION OF THE DISPENSERS IN TERMS OF EXTERNAL INFLUENCES (DANGER ZONES) Dispensers for liquid (petrol, diesel, LPG) or gaseous fuel (CNG) create dangerous areas at the installation site ‐ zones where under certain conditions (high surface temperature, flame, electric spark… etc.) the fuel or fuel vapor could ignite or explode. Before installing the dispenser at the filling station, the following must be taken into account in particular:  what danger zones the dispenser creates with its operation  what danger zones are created by the surrounding equipment (adjacent dispenser, storage tank, etc …) Hazardous areas (zones, areas with a risk of explosion) are determined according to EN 60079‐10. For dispensers for liquid fuels such as petrol, diesel, E85, kerosene, aviation gasoline, etc., the dispenser zones are also regulated by the EN 13617‐1 standard, for LPG dispensers, liquefied propane butane, the ...
Page 94 TATSUNO EUROPE a.s., www.tatsuno‐europe.com CAUTION TATSUNO EUROPE liquid or gaseous fuel dispensers must not be located in the danger zone. The electronic counters used in these dispensers are separated from other areas by a type 1 partition according to EN 13617‐1, they are in an uncovered design (IP54 / IP55) and must therefore be located in a non‐explosive area.. NOTICE‐ ADB In the case of AdBlue® dispensers, the dispenser itself does not generate any danger zone (AdBlue is not a flammable or explosive medium). To install the AdBlue near the fuel dispenser or other ...
Page 95: Orientation Of A Single-Sided Dispenser
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Picture 71 ‐ Spatial restrictions for AdBlue dispensers without ATEX certification Legend: 1‐ Top view (without scale), 2‐ Front view (no scale), 3 Prohibited area (dispensers without ATEX certification must not be installed in this area), E‐ Fuel dispenser hose reach, H‐Height of dangerous zone. 3.3.3. ORIENTATION OF A SINGLE‐SIDED DISPENSER Single‐sided dispenser stands are labelled "L" and "R" ("L" left/left‐sided and "R" right/right‐sided) after the dispenser type designation, e.g., BMP4011.OWL, see section 2.4. Dispenser orientation is determined by a view of the dispenser from the vehicle arrival direction, see Figure 1. 3.3.4. DISPENSER DISTANCE FROM A TANK–FUEL TANK The manufacturer recommends that the maximum distance of dispensers from storage tanks (gasoline, diesel, LPG, WSE and AdBlue®) should be 50 meters and the suction height up to 5.5 meters. Under other conditions, the suction capacity of dispensers equipped with pumps may be impaired, resulting in a reduction in pumping performance (rated flow) or an increase in the noise level of the dispenser. All technological requirements for the fuel station must be solved in a professionally designed and approved fuel station project consulted with the dispenser manufacturer. 3.3.5. LIQUID FUEL TANK TYPE Dispensers for pumping liquid fuels and technical liquids (diesel, gasoline, AdBlue, WSE...) can be connected to both underground and over ground storage tanks. ...
Page 96 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Picture 72– Example of connection of the dispenser with suction pumps to an underground tank Legend: 1 – dispenser, 2 – electrical supply cables and data line, 3 – liquid sensor located at the bottom of the drip tray, 4 – vapor return pipe (recuperation), 5 – suction fuel pipe, 6 – check valve at the pump inlet, 7 – suction basket (without non‐return valve), 8 – underground fuel tank, 9 – drip tray with dispenser base frame, 10 – connection piece (bellows) with flange CAUTION B&D If the dispenser is connected to an underground storage tank, it is necessary to include a backflow valve in the suction pipeline to ensure that if the dispenser is stationary and does not pump, the fuel column will not be spontaneously interrupted and the air will not be sucked in after pumping starts. A separate check valve must not be installed if a suction basket has been already equipped with a check valve (see Picture 72) CAUTION B&D If the dispenser is connected to an aboveground storage tank, it is necessary for the safety reasons to include a pressure relief (check) valve in the suction pipeline which prevents the product from escaping from the tank by gravity during a malfunction. The valve also serves to release overpressure in the suction pipeline back into the storage tank. We recommend the OPW 199ASV (Anti‐Siphon Valve) valve. The valve type must be selected according to the difference between the maximum fuel level in the storage tank and the lowest point of the fuel line, – see Picture 73 height A. At the lowest point of the pipeline, a shut‐off and drain valve should be installed which should be closed by the fuel station operator whenever the dispenser is not in operation. In the absence of these ...
Page 97: Design Of Pipelines
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Picture 73 – Example of connection of the dispenser with suction pumps to the aboveground storage tank Legend: 1 – dispenser, 2 – vapor return line (recuperation), 3 – suction fuel line, 4 – suction basket (without non‐return valve), 5 – above‐ground fuel tank, 6 – overpressure non‐return valve (OPW 199ASW), 7 –Drain and shut‐off valve, 8 – return line from the dispenser pump separator, 9 – drip tray with base frame of the dispenser, 10 – connection piece (bellows) with flange NOTICE Overground storage tank. The pumping monoblock of dispensers is designed with a permanently open‐ air separator into the venting chamber formed by the space in the monoblock body and the monoblock lid space. A hole with an integrated DN6 connection for connecting the air exhaust pipe is in the top of the lid. To prevent overfilling of the pumping monoblock venting chamber and leakage of the medium into the dispenser interior and then into its surroundings in case of leakage or blockage of the check valve when the dispenser is out of operation, it is necessary to connect the outlet of the pumping monoblock separator to the storage tank. This connection can be made using a pipe Ø 10 x 1 (DN8) connected to the DN8 pipe connection. The pipe connection is screwed through the seal in the M12x1.5 hole in the top of the monoblock lid. The pipe outlet must be inserted into the storage tank lid using the DN8 corner connection. 3.3.6. DESIGN OF PIPELINES The dispenser manufacturer recommends conducting piping in a standard way where a separate pipeline runs from each pump in the dispenser to a relevant fuel tank. NOTE There is also a so‐called backbone piping system where several dispensers (pumps) are connected to one supply pipeline from the storage tank. The dispenser manufacturer does not recommend this backbone piping system due to possible instability of the fuel suction from storage tanks. If the designer decides for the backbone piping system, the dispenser manufacturer requires to include disk valves in the suction pipeline which will ...
Page 98: Suction System
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 3.3.7. SUCTION SYSTEM In the case of a suction system, the suction pump is located directly in the dispenser. The pump is connected to the storage tank by a suction line, which draws fuel from the storage tank into the tank of the car. Examples of connection of suction line to pump are described in document IN041/IN043 ‐ Installation plans. ...
Page 99 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 ...
Page 100: Mechanical Attachment Of The Dispenser
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 3.4. MECHANICAL ATTACHMENT OF THE DISPENSER Dispensers are attached to special foundation frames by using anchor bolt supplied with the dispenser. The foundation frame of the dispenser is not a past of dispenser standard equipment but may be ordered separately. The foundation frame is concreted into the safety island, then the front and rear covers of the dispenser are removed, the dispenser is placed onto the foundation frame and attached by anchor bolts. CAUTION Where required by local regulations, for the sake of safety and environmental protection, a drip tray is installed under the dispenser. It prevents the leakage of fuel or technical liquid into soil due to possible leakage of the hydraulic system. The leaked liquid appears at a defined location outside the dispenser where the operator quickly identifies it and ensures a repair of the leakage of the hydraulic system. Then the dispenser is connected to the suction pipeline with a bellows (suction piece) that is included in the dispenser delivery. Appendix 1 shows the foundation frames and foundation plans of all types of dispensers with the indicated position of the suction pipeline and the pipeline for extracting gasoline ...
Page 101: Electrical Connection Of The Dispenser
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 3.5. ELECTRICAL CONNECTION OF THE DISPENSER For electrical connection of TATSUNO EUROPE dispensers, it is necessary to perform protection against touch voltage according to an international standard HD 60364‐4‐41:2017, and applicable electrical cables must be then routed to each dispenser. It is necessary that all dispensers at the fuel station are interconnected by a grounding wire and connected to the grounding system. As a grounding wire you can use a yellow‐green cable with a section of at least 4 mm or a special grounding strap. The grounding wire must be connected to a central grounding terminal of the dispenser located on the foundation (bolt M10) marked with a mark for grounding. CAUTION Only cables complying with the requirements of European standard EN 13617‐1:2012 may be used as supply cables. The essential properties of these cables include resistance to oils, gasoline, and gasoline ...
Page 102 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Table 14 – Identification of wires in the power supply cable for the pump and vacuum pump electric motors Identification of wires in the H05VV5‐F 4x1.5 cable identification colour description L1 black 1 phase 1 L2 black 2 phase 2 L3 black 3 phase 3 PE yellow‐green protection wire NOTICE We recommend using a special motor circuit‐breaker, type PKZM 0‐10 by Moeller Klöckner to terminate the 3x400V power cable in the switchboard. This circuit breaker serves as a switch and includes both short‐circuit and thermal fuse. After installation into the door of the switchboard, this circuit breaker can be supplemented with a control head (IP65) with an extended shaft, type RH‐PKZO. ...
Page 103: Power Supply Of Electronic Counter, Switching Elements And Heating
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Parameters of electric motors Table 15 shows the basic parameters of two basic types of electric motors used in TATSUNO EUROPE dispensers. Table 15 – Parameters of electric motors Pump electric motor Vacuum pump electric motor V80 TL 4P (RAEL) J2071B2H2305FZ asynchronous motor asynchronous motor 230/400V; 50Hz 230/400V; 50Hz current 2.2 A current 1.45 A power supply 0.75 kW power supply 0.55 kW 1410 rpm 2840 rpm Ia/In = 4.4 Ia/In = 4.9 IP 55 IP 54 T3 T3 (t = 10 sec) cos φ = 0.8 cos φ = 0.78 Ex II 2G Ex db IIB T3 Gb Ex II 2G Ex e IIC T3 Gb EPT 16 ATEX 2476X EUM1 12 ATEX 0744 ...
Page 104: Switching Of Pumps Located Outside The Dispenser
TATSUNO EUROPE a.s., www.tatsuno‐europe.com power supply is led to the dispenser electronic head where it provides a stabilized supply of the electronic counter, switching elements and possibly additional heating elements. Table 16 – Identification of wires in the power supply cable for the counter and switching elements Identification of wires in the H05VV5‐F 3x1.5 cable identification colour description L black phase N blue neutral wire PE yellow‐green protection wire Table 17 – Identification of wires in the power supply cable for the counter, switching elements and heating Identification of wires in the H05VV5‐F 5X1.5 cable identification colour description Ls black phase Ns blue neutral wire Lt brown heating phase Nt blue neutral wire PE yellow‐green protection wire From the dispenser the power supply for the counter is led to the main switchboard where it is connected to through the 230V/6A circuit breaker to a common bus for all dispensers. From this point the power supply for all dispensers is led to the stabilized backup power source which will supply the dispenser ...
Page 105: Data (Communication) Line
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Table 18 – Designation of wires in the pump module switching cable (suction version of the dispenser) Identification of wires in the H05VV5‐F 3x1.5 cable identification colour description SC black 2 common wire S1 black 1 switching phase PE yellow‐green protection wire Table 19 – Designation of wires in the dispenser and module pump switching cable (pressure version of the dispenser) Identification of wires in the H05VV5‐F 7X1.0 cable identification colour description SC black 6 common wire S5 black 5 switching phase 5 S4 black 4 switching phase 4 S3 black 3 switching phase 3 S2 black 2 switching phase 2 S1 black 1 ...
Page 106: Service Lines
TATSUNO EUROPE a.s., www.tatsuno‐europe.com In order to install the data line, it is necessary to route the 4‐wire shielded H05VVC4V5‐K 5x0.5 communication cable (see Table 20) to each dispenser at the fuel station. The data cable must be routed radially from the station control (booth, control panel) to the first module of each dispenser into the communication distribution box. From the communication distribution box, the data line is led to the ...
Page 107: Security Line (Stop Button)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 a.s. about the necessity to install service lines. For service lines we recommend using multi‐wire shielded H05VVC4V5‐K cables (0.5 mm ). 3.5.6. SECURITY LINE (STOP BUTTON) The security line serves to output the signal from the STOP button located in the dispenser to the station switchboard security circuits. The security line must be especially installed in LPG and CNG dispensers/modules that operate in an unattended mode. Pressing the STOP button on the dispenser activates the security circuits that disconnect the dispenser from the power supply and at the same time the safety valves on the supply line close. ...
Page 108: Collective Signal Of The Dispenser Defect - "Collective Alarm" (Cng)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 3.5.8. COLLECTIVE SIGNAL OF THE DISPENSER DEFECT – “COLLECTIVE ALARM” (CNG) For leading the collective signal of the CNG dispenser/module defect a 2‐wire H05VV5‐F 2X0.5 cable is used (see Table 24) which is routed from the main switchboard in the booth to the communication distribution box of the dispenser. The H05VV5‐F 2x0.5 cable is routed from the distribution box to the counter case to relay contacts. Relay contacts shall close in each CNG dispenser defect and open after the defect is removed. Table 24 – Identification of wires in the line of a collective signal of the dispenser defect Identification of wires in the H05VV5‐F 2X0.5 cable identification colour description ER black1 ERR signal ER black2 ERR signal CAUTION The max. load of the relay contacts for the dispenser defect indication is 250 V and 2 A. Always consult the dispenser manufacturer for the use of another control voltage and current. ...
Page 109 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 NOTICE Cable bushings M20 x 1.5 and M25 x 1.5 in an explosion‐proof design with protection Ex II 2G Ex e II and IP65 are used in the dispenser distribution boxes. These bushings have a cable diameter range (D ) of 7.0 mm anom to 13.0 mm (M20) and 11.0 mm to 17.0 mm (M25). It is forbidden to use cables that have a diameter outside of the permitted bushing range! NOTICE‐>LPG Each LPG dispenser must be secured with an electrical device equipped with the STOP function according to category 0 or 1 in EN 60204‐1. The fuel station attendant must be familiar with the device function. NOTICE Pulse overvoltage may occur in any line due to the strike of lightning up to the distance of several kilometres or due to any industrial activity. The size of pulses formed by lightning induction is sufficient to a total damage of electrical equipment. For these reasons the overvoltage protection is used which diverts energy of the overvoltage pulse to the grounding wire, thus protecting the device. The dispenser manufacturer ...
Page 110: Dispenser Setting And Basic Functions
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4. DISPENSER SETTING AND BASIC FUNCTIONS Dispenser setting is performed by the set of setting parameters via which it is possible to control functional parameters of the dispenser, totally change the mode and behaviour of the dispenser in different situations. Depending on the type of an electronic counter installed the parameter values can be viewed and changed using the remote IR (infrared) controller, the service keypad, or the pre‐set keypad buttons located on the dispenser. Table 26 describes the basic parameters of all electronic counters used in TATSUNO EUROPE dispensers. Table 26 ‐ Types of TATSUNO EUROPE electronic counters ...
Page 111: Description Of Pdert-5O Remote Controller
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 The operator mode is designed for the operators of the fuel station. It only allows you to read the values of the electronic totalizers and values of the basic parameters of the dispensers. It does not allow you to reset or change the parameter values. The manager mode is designed for the manager of the fuel station. It allows you to read the values of the electronic totalizers and set the basic operating parameters of the dispenser. The access to the Manager mode is protected by password. 4.1.1. DESCRIPTION OF PDERT‐5O REMOTE CONTROLLER The keyboard of the PDERT‐5O remote manager`s controller is described on Figure 78. While using the remote controller it is necessary to move the remote controller closer to the distance of approx. 1 meter from the centre of the dispenser display. In the electronic counter, the dispensing hoses (L1...L5, R1…R5) and the products (P1…P5) are marked with the numbers 1, 2, 3… .9, 10, see Figure 77. Figure 77 – Range of operation of the remote controller and marking of hoses (Lx, Rx) and dispenser products (Px) (IR ‐ position of infrared receiver on the display) ...
Page 112 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Figure 78 – Description of keys of the PDERT‐5O remote controller PDERT‐5O The manager mode is started by pressing the <M> button, the operator mode by the <A> button. The set and read values are displayed on the display. During the reading of the electronic totalizers, the convention of marking the parts of the dispenser applies which is described in Figure 77. In addition to setting and reading parameter values of the electronic counter of the dispenser, the remote controller can also be used for the following operating functions: Pre‐selection of the delivered amount/volume. Keys <0>, <1>, …. <9> can be used just like the pre‐set keypad to set the volume/amount pre‐selection on the dispenser. Unlocking the dispenser after delivery. If the dispenser is in the manual mode with the blocking after delivery, you can unlock the dispenser with the <0> key, or only one side with the <C> key. Unlocking the dispenser after an error. When the dispenser is in the manual mode and an error occurs on the dispenser, the error status can be cancelled by pressing the <0> key or by lifting and hanging the nozzle. Vapour recovery system test (so‐called "Dry Test"). If the dispenser is at idle status and all ...
Page 113: Displaying Data In The Setting Mode
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.1.2. DISPLAYING DATA IN THE SETTING MODE All data is displayed on the dispenser display in setting modes. Parameter value While controlling using the remote controller the data is displayed on the display of that side where the setting mode € tot 1 was called up from by the remote controller. Individual parameters are shown as follows on the display: 1 3 2 5 4 1 No. of parameter: P00 €/L P00‐1 Item No.: ...
Page 114 TATSUNO EUROPE a.s., www.tatsuno‐europe.com After entering the valid access password, the display shows the value of the first parameter P00‐1. Now it is possible to browse parameters by using the <>> key or by entering the number tot 1 of searched parameter and confirm with the <E> key to go directly to the desired parameter. The Manager mode allows to view and change the values of parameters 132541 listed below, see table below. P00‐1 Parameter Description P00 Non‐resettable quantity totalizers ‐ volume or weight P01 Daily quantity totalizers ‐ volume or weight P02 Daily amount totalizers – in currency unit P03 Unit price (manual/standalone mode) P04 Date and Time P05 Program version + checksums P06 Modbus interface activation (licence status) P07 not used P08 Manager mode access password P09 not used P10 Serial numbers of peripheral units (processor, displays, pulsers, …) P11 Vapour recovery user test duration (Dry Test) P12 Dispenser control mode P13 Export of parameters P14 ...
Page 115: Non-Resettable Volume Totalizers (P00)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.1.5. NON‐RESETTABLE VOLUME TOTALIZERS (P00) Non‐resettable electronic totalizers for all dispensing hoses (nozzles) are saved in the memory of the electronic counter. These totalizers state what total volume was delivered by individual delivery hoses. These totalizers cannot be modified in any way. Parameter Meaning P00‐1 quantity of the fuel delivered by hose 1 in centilitres (x 0.01L) P00‐2 quantity of the fuel delivered by hose 2 in centilitres (x 0.01L) … … P00‐10 quantity of the fuel delivered by hose 10 in centilitres (x 0.01L) NOTE Number of totalizers of delivery hoses shown in the P00 parameter is conditioned by the configuration of the dispenser. The identification system of delivery hoses and products is described in Figure 77. ...
Page 116: Fuel Product Unit Prices (P03)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.1.8. FUEL PRODUCT UNIT PRICES (P03) This feature allows you to view and set current unit prices (i.e., one litre of fuel) of all fuel products. These fuel unit prices are set on the display at the first lift of the delivery nozzle and reset of the display if the dispenser works in the manual mode. Setting is made by pressing the <E> key and entering the price in the <PPPP> format and confirming by the <E> key. The decimal point is not entered. E.g., unit price 1.03 €/L is entered as number 0103, price 34.15 CZK/L as number 3415, etc. Parameter Meaning Factory setting P03‐1 fuel product unit price 1 0,00 €/L P03‐2 fuel product unit price 2 0,00 €/L P03‐3 fuel product unit price 3 0,00 €/L P03‐4 fuel product unit price 4 0,00 €/L P03‐5 fuel product unit price 5 0,00 €/L NOTE Number of fuel products shown in the P03 parameter is conditioned by the configuration of the dispenser. The identification system of delivery hoses and products is described in Figure 77. if you change the unit price, such change will be reflected after a subsequent lift of the delivery nozzle. NOTICE Values set in the P03 parameter are valid in the dispenser manual mode only. If the dispenser is ...
Page 117: Displaying The Program Version And Check Sums (P05)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.1.10. DISPLAYING THE PROGRAM VERSION AND CHECK SUMS (P05) This function shows the number of the program version of the dispenser counter and INFO different check sums. These values are intended for metrology authorities and 102 authorized service engineers. The meaning of the individual parameters is described in P05‐1 the table below. Parameter Meaning P05‐1 Version of the metrologically relevant part of the program. It is specified in the type certificate (e.g., 102 = version V1.02) P05‐2 CRC (check sum) of metrologically relevant part of the program. It is specified in the type certificate (e.g., dbd2 FFA4) P05‐3 Version and release of the whole program (e.g., 1.02 release 14) P05‐4 CRC (check sum) of the whole program (e.g., 27E6 622d) P05‐5 CRC (check sum) of the temperature sensors unit PDEINP1 program (for temp. sensors 1 to 4). If not present „ ‐ ‐ ‐ ‐ “ is displayed P05‐6 CRC (check sum) of the temperature sensors unit PDEINP1 program (for temp. sensors 5 to 8). If not present „ ‐ ‐ ‐ ‐ “ is displayed P05‐7 Date and time the program compilation. The first line shows the time (hhmmss) and the second the date (DDMMYY). ...
Page 118: Serial Numbers Of The Peripheral Units (P10)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.1.13. SERIAL NUMBERS OF THE PERIPHERAL UNITS (P10) The parameter is used to display the serial numbers of the connected peripheral units. The actual serial numbers of the peripheral units are compared with the numbers stored in the Sn 1 processor unit memory. If a mismatch is detected, an error message is displayed 800101 and fuel delivery is not allowed. The list of periphearal units is below. P10‐1 Example: Parameter P10‐1, serial number of the main processor unit SN: 18‐00101 (see picture) Error message in case of Parameter Peripheral unit detected mismatch P10‐1 Main processor unit P10‐2 Main temperature sensors unit PDEINP1 (for temp. sensors 1 to 4) E83‐1 P10‐3 Auxiliar temperature sensors unit PDEINP2 (for temp. sensors 5 to 8) E83‐2 P10‐4 Mass meter A ...
Page 119: Dispenser Control Mode (P12)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.1.15. DISPENSER CONTROL MODE (P12) M0 The parameter defines how the dispenser is controlled. 3 P12 Parameter Meaning Factory setting 12 = 0 Automatic mode with remote control The dispenser is remotely controlled by a control computer/controller via a data line. It starts fuel delivery only when an authorization command from the the control system (POS) is received. The authorization command includes the unit price of fuel for each refuelling, preset maximum price or quantity, and the product number. Fuel delivery will not start at zero fuel price, zero preset amount/volume or if the product number does not match. In the event of a communication failure, the dispenser locks up with error E18. Error E18 always occurs if no communication is detected for more than 3 seconds. After communication is 0 established, the error disappears automatically. 12 = 3 Manual mode The dispenser is completely independent, not remote controlled. The data line is blocked. Unit fuel prices are controlled by parameter P03. If a special manual mode with locking after delivery or a mode with ...
Page 120: Daily Totalizers Reset (P15)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.1.18. DAILY TOTALIZERS RESET (P15) The parameter is used to reset all daily totalizers of dispensing hoses. After setting the parameter value to <1> and confirming (<E> + <1> + <E>), all totalizers that are part of 0 parameters P01 and P02 will be reset to 0. The message "done" appears and the parameter P15 value goes to 0. Parameter Meaning Factory setting P15=0 Idle status 0 P15=1 Daily totalizers P01 and P02 reset to 0 4.1.19. ERROR MESSAGE CODES HISTORY (P20) The function is used to display the history of the last 100 error message codes that have occurred and displayed on the dispenser. The table of error messages codes is given in chapter 6.2.1. After switching to parameter P20, the display shows the code of the last error message and the designation for the filling point where the error occurred A, B, C or D (e.g., E41‐01 pulse generator connection error at input PUL1 for filling point A). After pressing the <E> key, the date and time of the fault will be displayed. After pressing the <+> key, the code of the penultimate error message code, etc. appears on the display. Parameter Meaning ENT 230821 (P)20‐00 code of the last error (P)20‐01 code of the penultimate error E41‐01 094706 … … ...
Page 121: Last Fuelling History (P25, P26, P27, P28)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Picture 79 – Example of a standard dispenser with two filling points A and B (two simultaneous deliveries, two main displays) Picture 80 – Example of a combined dispenser with four filling points A, B, C and D (four simultaneous deliveries, four main displays) 4.1.21. LAST FUELLING HISTORY (P25, P26, P27, P28) The parameter is used to display the last 100 fuellings (deliveries) for a given filling point. After switching to parameter P25 (last fuelling history at filling point A), the display shows the last fuelling transaction. The transaction price with the parameter number flashes on the unite price display. After pressing the <+> key, the penultimate fuelling…, etc. appears. After pressing the <E> key, the date and time of the end of the saved fuelling will appear on the display. Parameter Meaning ...
Page 122: Maintenance History (P29)
29‐00 P(29)‐49 Code of the 50th service controller in the sequence NOTE The yellow service remote controllers PDERT‐5S are used by authorized service personnel of TATSUNO EUROPE dispensers. The service controllers each have their own internal identification code, which is written into the memory of the dispenser counter when entering the service mode. Using parameter P29, it is therefore possible to find out who entered the service mode of the counter and when, i.e., to identify the service technician and the time of the service intervention. 4.1.23. CORRECTION FACTOR CHANGES HISTORY (P30) The parameter allows you to display the last 50 records of changes in the setting of correction factors of ...
Page 123: Number Of Events (P31)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.1.24. NUMBER OF EVENTS (P31) The parameter is used to display the cumulative numbers of some important events, such as the number of correction factor changes, the number of peripheral unit serial numbers stored (i.e., the number of configuration saves), the number of counter starts (i.e., the number of power off), the number of service mode entries. After switching to parameter P31, the display shows the number of changes in the correction factors. After pressing the <+> key, the frequency of serial numbers…, etc. will appear on the display. Parameter Meaning P31‐1 Cumulative number of performed manual and automatic changes of the correction factor P31‐2 Cumulative number of peripheral unit serial number stores (= number of counter configuration stores) P31‐3 Cumulative number of power on counters (= number of power outages) P31‐4 Cumulative number of entries in configuration mode at the service level. ...
Page 124: Vapour Recovery System History (P33, P34)
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.1.26. VAPOUR RECOVERY SYSTEM HISTORY (P33, P34) The parameter is used to display the last 40 fillings on nozzles with activated vapour recovery for filling point A (P33) or B (P34). Records are only stored if the internal vapour recovery monitoring system is activated. After switching to parameter P33 (vapour recovery system history for filling point A), the display shows the vapour recovery values for the last delivery. The amount display line shows the percentage feedback factor value to one decimal place (see P36 for more information). The quantity display line shows the vapour / fuel ratio in percent with one decimal place. After pressing the <+> key, the penultimate filling appears. After pressing the <E> key, the date and time of the end of the saved delivery will appear on the display. Parameter Meaning <E> 240821 (P)33 Vapour recovery system history for filling point A (P)34 Vapour recovery system history for filling point B 1025 125101 <E> 33‐00 33‐00 Example: According to the last record (00), fuel delivery took place on 24.8.2021 at 12:51:01, during which the vapor recovery feedback factor was 98.0% and the ratio of the volume of extracted vapours to the volume of flowed fuel was 102.5% 4.1.27. AVERAGE VALUE OF VAPOUR/FUEL RATION (P35) The parameter is used to display the average value of the ratio of the volume of extracted vapors to the volume of fuel dispensed. The average is calculated from the last 40 fillings for filling points A and B. After switching to parameter P35, the display shows the average volume ratio value for filling point A (P35‐A). The quantity display line shows the vapour/fuel ratio in percent with one decimal place. After pressing the <+> key, the average ratio value for filling point B (P35‐B) appears. Parameter Meaning P35‐A Average value of vapour/fuel ration for filling point A 1025 ...
Page 125 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 NOTE If the factor value is less than 100%, it means that the feedback has reduced the flow of petrol vapor. Without feedback, the vapour/fuel ratio achieved would then be greater than 100%. If the value is higher than 100%, it means that the feedback increased the flow of gasoline vapours. Without feedback, the vapour/fuel ratio achieved would then be less than 100%. ...
Page 126: Tbeltm Counter
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.2. TBELTM COUNTER The TBELTM electronic counter in the same way as the PDEX5 counter, see chapter 4.1, by remote controllers PDERT‐5S (service) and PDERT‐5O (manager), which can be used to: read non‐resettable electronic quantity totalizers of all delivery hoses read and reset daily electronic quantity and financial totalizers of all hoses setting of unit prices of products (in manual operation) reading and setting of operating parameters of the dispenser The operator and manager mode of the TBELTM counter is almost the same as in the PDEX5 counter ...
Page 127: Peripheral Unit Serial Numbers (Code 10)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.2.1. PERIPHERAL UNIT SERIAL NUMBERS (CODE 10) This feature allows you to view serial numbers of peripheral units that are stored in the counter memory. Parameter Unit Error message code 10‐1 Processor unit 10‐2 Main displaying unit (Master) E80 10‐3 Auxiliary displaying unit (Slave) E81 10‐4 Electromechanical totalizers unit E82 10‐5 Temperature sensors unit (PDEINP) E83 10‐6 Mass meter E84 NOTE Serial numbers of peripheral units are checked before each delivery and re compared to numbers stored in the counter memory. In discrepancy, delivery is not allowed and the error message code will appear on the display (see column Error message code in the table). Changing serial numbers is only possible in a service mode by the authorized employee after previous metrological seal damage. ...
Page 128: Pdex Counter
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 4.3. PDEX COUNTER The PDEX electronic counter is the historical predecessor of the PDEX5 counter. It is set very similarly to the PDEX5 counter, see chapter 4.1, with the same remote controllers PDERT‐5S (service) and PDERT‐5O (manager). Using the controllers, it is possible to perform: read non‐resettable electronic quantity totalizers of all delivery hoses read and reset daily electronic quantity and financial totalizers of all hoses setting of unit prices of products (in manual operation) reading and setting of operating parameters of the dispenser The operator and manager mode of the PDEX counter is almost identical to the same mode of the PDEX5 counter. The only difference is in the numbers of the individual parameters. Below tables describe the lists of operator and manager parameters of the PDEX counter. The last column in the table indicates the corresponding parameter of the PDEX5 counter, see chapter 4.1. Table 29 ‐ List of PDEX counter operator access mode parameters and differences from PDEX5 Parameter Meaning Corresponding PDEX5 parameter / Differences 01 Non‐resettable quantity totalizers P00 02 Daily quantity totalizers P01, P02 03 Product unit prices (in manual mode) P03 04 Current time and date P04 / backup time = max 5 days 05 Program version and CRC (check sums) P05 06 Error message code history P20 / 10 records for filling point A and B 07 Fuelling history P25, P26 / 10 records for filling point A and B Table 30 ‐ List of PDEX counter manager access mode parameters and differences from PDEX5 ...
Page 129: Tbeltx Counter
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 4.4. TBELTX COUNTER The TBELTx electronic counter is set using the 4‐button keyboard or the preset keyboard if installed on the dispenser. Using the keyboard, you can: set unit prices of fuel products (in manual operation) read non‐resettable electronic litre totalizers of all delivery hoses change the dispenser working mode 4.4.1. SETTING THE FUEL UNIT PRICE If the dispenser operates in the manual mode, then the product unit prices saved in the calculator memory where a single fuel unit price is assigned to each pump are used for calculation of the sum for dispensed fuel. Changes of the fuel price on the display will take effect after the next time the nozzle is taken out. A zero price value for all fuel products is set at the factory. It is necessary to set a non‐zero price, or dispensing will not commence and the error message E30 – "zero price" will appear. If the dispenser works in the automatic mode, the fuel unit prices sent from the control computer at each dispensing authorization is used to calculate the total dispensed sum. Prices saved in the parameter P03 are non‐functional. How to set the fuel price in a manual mode The price change can only be made between powering on the counter and the first delivery on the dispenser. Turn the counter power supply off Nozzle number and on. Press and hold the button 2 1 € P r i c E ...
Page 130: Change Of The Working Mode
TATSUNO EUROPE a.s., www.tatsuno‐europe.com How to read the electronic totalizers: You can only display the value of the totalizers on the counter display if all the nozzles are hung and the previous delivery is paid. totalizer value Press and hold the buttons 3 and 4 simultaneously for at least 3 seconds. 134438.56 l The nozzle number appears on the bottom line. The upper and middle lines display the € 13 totalizer value (the upper line shows higher orders). L 4438.56 Use the 1(+) and 2(‐) buttons to change the nozzle number. tot 1 €/L To end the display of the totalizer, press the button 4 (Cancel). ...
Page 131: Operation
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5. OPERATION 5.1. INSTRUCTIONS FOR SAFE OPERATION Dispensers are complex devices that have to secure a whole range of difficult functions. Therefore, cleaning of the storage tanks, piping systems and inspection of the pumped medium cleanliness must be carried out before commissioning. An inspection of wiring and a check of connection correctness must be performed before commissioning in order to prevent any electric shock injuries and to ensure safety against explosion. Open flame use Smoking forbidden Use of mobile phones forbidden forbidden NOTICE‐>LPG For LPG dispensers/modules, a pressure test of the LPG dispenser must be performed with a pipeline system by pressure of 2.5 MPa, including a review, before commissioning. NOTICE‐>ADBLUE ...
Page 132 TATSUNO EUROPE a.s., www.tatsuno‐europe.com When pumping LPG or pumping out or removing from tanks, it is necessary to proceed according to the regulations issued, in accordance with specific conditions the entry and operation in the designated area of the fuel station must be avoided. It is necessary to follow the prescribed procedure for the sale and delivery of LPG. In any danger, immediately disable this device. During the LPG delivery, the LPG station operator must also be present, the delivery must not be carried out in the event of the risk of atmospheric discharges in storms. It is necessary to observe defined terms to perform regular checks and inspections of all installed technical devices. Do not allow persons without appropriate professional qualification to tamper the installed technology including the gas devices. ...
Page 133 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 CAUTION‐CNG The attendant must not perform any repairs of the device and change setting of safety fittings. Regular maintenance and service may only be performed by an authorized service company. The attendant must keep the device in proper and safe order, immediately inform the service organization about the defect of abnormality during operation and immediately decommission the device in case of danger of default. CAUTION‐CNG It is forbidden to smoke and use open fire in the immediate vicinity of the dispenser. The smoking ban applies also to passengers inside the vehicle. It is forbidden to use mobile phones in the immediate vicinity of the dispenser. NOTICE‐CNG Each CNG dispenser must be secured with an electrical device equipped with the STOP function according to category 0 or 1 in EN 60204‐1. The fuel station attendant must be familiar with the device ...
Page 134: Dispenser Commissioning
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 5.2. DISPENSER COMMISSIONING ON/OFF switching of fuel dispensers is carried out in the main switchboard of the fuel station where the power supply of the dispensers is provided. Each dispenser has two power points in the main switchboard:  The power supply of pump electric motors and suction vacuum pumps if included in the dispenser  Power supply of the dispenser electronic counter, switching and heating circuits Both power points are secured by the circuit breakers that enable the dispenser to be switched on/off. RECOMMENDATION We recommend that you turn on the dispenser as follows: Turn on the backup UPS located in the kiosk (the green LED on the UPS turns on) Switching on the 230 V circuit breaker for stabilized power supply of the dispenser counter (all segments of the display are automatically tested and the last delivered values are displayed) Switching on the 3x400 V the power supply circuit breaker for electric motors of pumps and vacuum pumps (if installed). The following processes occur when the power of the PDEX5 counter is turned on:  test of display units (displays). The backlight of the displays lights up and then 8888888 all display segments are displayed (eights)) for approx. 1 second 1888888  time delay when the counter is switched on. Time required to start the 88888 ...
Page 135: Cng Dispenser Commissioning
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Now the dispenser is ready for fuel delivery. NOTE The above‐mentioned start of the electronic counter is described for the PDEX5 counter. The course is very similar for PDEX, TBELX and TBELTM counters. The version and checksum of the metrologically relevant part of the program and the status of switch SW1, which is covered by a cover and provided with a seal against misuse, are always displayed. 5.2.1. CNG DISPENSER COMMISSIONING Setting of mass flow meter zero‐point All CNG mass flow meters based on the principle of the Coriolis effect are sensitive to the setting of zero (zero flow rate) because with a decreasing flow rate the measuring error increases. The setting of zero must be carried out after every dispenser installation and every meter exchange. The dispenser counter allows carrying out the procedure of setting the zero‐point using the service remote controller. The following procedure is intended for authorized service engineers or metrology officials only:  Close input ball valves at the dispenser inlet and hang the filling nozzles onto the dispenser (filling nozzles must be in the nozzle boot during the zero‐point setting process)  The calibration switch SW1‐1 must be in the OFF position.  Set the parameter P97 to value 1 to activate the procedure for setting the zero‐point. The counter ...
Page 136 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Mass meter configuration Zero‐point value Course of the procedure When the mass meter is installed into new dispenser or when € 2P 30 the mass meter is changed to another one, it must be configured by the calculator TBELTM. This configuration is necessary to perform via parameter P99 = 4444. Function is 1 enabled only in case when switch SW1‐1 is in position OFF only (NOT PROTECTED). Switch SW1‐1 is placed in the centre of the €/kg P97 TBELTM processor unit and protected by the sealed metal ...
Page 137 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Endress Hauser CNGmass m. factor volume flow according parameter P44 m. offset mass flow 0 m. offset volume flow 0 m. factor density 1 m. offset density 0 m. factor temperature 1 m. offset temperature 0 Assign low flow cut off mass flow On value low flow cut off 0,055 kg/min Flow dumping 0 s Auto scan buffer Addresses registers in order: ‐ mass flow ‐ volume flow ‐ density ‐ temperature ‐ totalizer #1 sum ‐ totalizer #1 overflow ‐ totalizer #2 sum ‐ totalizer #2 overflow Zero‐point Note: This value is stored after zero‐point adjustment procedure, see later. Serial number Number stored during Serial number storage procedure ...
Page 138: Dispenser Operation
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 5.3. DISPENSER OPERATION NOTICE The operator is responsible for the operation of the fuel station and it is his duty to monitor the delivery of fuel and, in the event that the customer performs unauthorized operations at the self‐service dispensers, he must instruct the customer about proper handling. The operator is also obliged to mark the risk area of the fuel station with warning symbols (smoking ban, ban on open fire, direction of arrival to the dispenser, etc.). The fuel station operating instructions must be freely accessible to the customer for any information on basic obligations. 5.3.1. FUEL (PETROL, DIESEL ...) AND TECHNICAL LIQUIDS (WSE, ADBLUE®) DELIVERY Starting the dispenser is carried out by lifting the delivery nozzle from the nozzle cover which simultaneously automatically resets the electronic counter data. Then the pump electric motor is started and the fuel can be delivered. The delivering speed is controlled by the delivery nozzle. Ending the delivery is performed by closing the delivery nozzle (by releasing the control lever) and its subsequent hanging in the nozzle cover which shuts down the pump electric motor. The quantity delivered remains unchanged until the delivery nozzle is lifted again or until the payment. Fuel delivery. The fluid measured by the meter is delivered into the delivery hose and the delivery nozzle bolted to the end of the hose. Self‐service fuel stations use delivery stop‐nozzles with a safety shutter. Using the control lever, the flow rate can be controlled until it stops. In the basic version, the delivery nozzle is supplied with a lever lock. At customer's request, a delivery nozzle is provided without a lock where the lever must still be pressed during delivery. When releasing the lever or dropping the delivery stop‐nozzle out of the tank opening, the fuel flow stops. The stop function occurs when the tank is full after the sensor has detected the fluid level, ...
Page 139: Lpg Delivery
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5.3.2. LPG DELIVERY Before the delivery starts, the dispenser attendant checks whether the storage tank in a vehicle has a homologation mark, the vehicle engine and all electrical devices are turned off. Then he/she visually inspects the condition or wear of the filling neck that could be the reason for leaks. If he/she finds serious deficiencies, he/she is entitled to refuse storage tank filling. In case of gas leak or danger the attendant shall finish the ...
Page 140 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Unattended LPG delivery into motor vehicles In the case of unattended delivery, the customer him/herself lifts the delivery nozzle from the dispenser and connects it to the tank of the vehicle. After pressing the control button (START button) located on the counter case, the reset of the electronic counter is performed and the pump electric motor located at the storage tank starts. Delivery can be terminated at any time by releasing the control button or by pressing the STOP button (safety STOP button). When refilling the "full" tank, after reaching the 80% fill level the tank filler neck is closed and the safety control (electronic counter) terminates the delivery within 10 seconds regardless of the control button. Upon completion, the customer is obliged to hang the delivery nozzle back into the dispenser, into the delivery nozzle holder. Only after the nozzle has been properly hung up, the transaction is terminated and the registration of the delivery by the control system is ...
Page 141: Cng Delivery To Motor Vehicles
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5.3.3. CNG DELIVERY TO MOTOR VEHICLES Delivery start Before the delivery starts, the dispenser attendant checks whether the storage tank in a vehicle has a homologation mark, the vehicle engine and all electrical devices are turned off. Then he/she visually inspects the condition or wear of the filling neck/connector that could be the reason for leaks. If he/she finds serious deficiencies, he/she is entitled to refuse storage tank filling. In case of gas leak or danger the attendant shall finish the delivery. The operation of the dispenser itself is ensured by the € 8888888 ...
Page 142 TATSUNO EUROPE a.s., www.tatsuno‐europe.com The most frequent delivery termination is during filling the full storage tank when the gas flow rate drops under the set value € 406.1 (4) at dispensers without temperature compensation and delivery termination by attaining the maximum possible gas 15.326 mass calculated by temperature compensation (5). In both cases delivery termination is signalled by the “FULL” message FULL €/kg on the product unit price display. Delivery is finished by hanging the delivery nozzle to the dispenser. ...
Page 143: Electromechanical Totalizers
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 EQUIPMENT OF ATTENDANTS  soap (foaming) solution + brush for detecting leaks  leather gloves  the fuel station booth must contain a first‐aid kit, log book, writing materials, operating and safety regulations, fittings diagram and extinguisher Occupational safety while working with the CNG dispensing module The operator is responsible for the fuel station operation and is obliged to entrust its operation only to trained employees having relevant authorization. The attendant shall competently perform filling the CNG storage tanks of refilled vehicles, checks the conditions of the dispenser and other devices in regular intervals as well as the operation of the entire device, and keeps operating records. The smoking ban and ban on using open fire within a radius of 10 m must be located a visible place nearby the dispenser. There must be also a notice on switching off the engine and securing the vehicle against spontaneous setting in motion. In terms of structure, all dispenser components that could be sources of explosion initiation are approved according to the European standard ATEX. After detecting possible gas leak the detector sensors may be located in the dispenser area. However, these sensors are not included in the basic offer. In terms of ...
Page 144: Vapour Recovery System Test
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 2, the vapour/gasoline ratio must be equal to or greater than 0.95 but less than or equal to 1.05. The actual operation of the vapour recovery system is indicated on the display of the dispenser depending on the type of display used either by the display segment or by the green LED or by the two‐arrow pictogram lit. A malfunctioning vapour recovery system or faulty system may be signalled: an unlit LED or display segment non‐illuminated pictogram with white arrows lit pictogram with red arrows and an exclamation mark the error message E54, E55 or E56 on the display, see the article 6.2.1 The operation of the vapour recovery system can be automatically monitored by a control unit coupled to a vapour flow sensor located on the return pipe in the dispenser, e.g., VAPORIX (FAFNIR) or Vareco Plus (TST). The vapour monitoring system compares the volume of extracted vapours with the volume of filled fuel at each delivery and stores the data in the control unit. If the vapour/gasoline ratio is not within the specified limits (95% to 105%), it sends a signal to the counter of the dispenser which, if the defect is not removed within 72 hours, does not allow gasoline to be delivered from the dispenser. According to European Directive 2009/126/EC Art. 5, the vapour recovery system must be officially inspected at least once a year. If the dispenser is equipped with monitoring of the vapour recovery system, the official examination is necessary at least every three years. NOTICE In case of suspicion of malfunctioning of the recovery or detection of malfunctioning of the signalling, the operator is obliged to notify this fact immediately to the service organization to carry out the inspection and to remedy the defect. 5.3.6. VAPOUR RECOVERY SYSTEM TEST The PDEX or PDEX5 dispenser counter allows you to perform a simple test of the vapour recovery system of a dispenser according to EN 16321‐2:2013 article 5.4. and a simple functional test without delivering fuel or shutting down the dispenser communication with the POS. It is therefore a so‐called dry test, in which the fuel flow is only simulated. Only a manager service remote controller is required to run the test. To measure the air flow through the fume extraction system, a gas meter with a dispensing nozzle adapter must be used, for example TATSUNO VAPOR RECOVERY KIT (TATSUNO EUROPE) or SELF ADAPTION SET FOR VAPOR RECOVERY type MKNE‐1094 (BÜRKERT) ‐ see Figure 83. Test progress: 1) Before performing the test, it is necessary that the filling point is at idle state, i.e., all nozzles are in nozzle boots and the last transaction paid. Press the <8> key on the manager or service remote control to start the test mode. The quantity display line displays the value of the simulated fuel flow, whose default value = 38L/min. If we want to set a different value of the simulated fuel flow, then use the <+> and <‐> keys to change the value ...
Page 145 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 The value of the correction factor "k" is stored in parameter M12‐P02 (in the case of the PDEX5 counter) or in parameter P77 (in the case of the PDEX counter). 2) Remove the nozzle from the holder and place the reference gas meter adapter on the nozzle (see Figure 83, UMAX2 adapter). If an Elaflex nozzle is fitted, place it in the same position with the nozzle down to open the ON/OFF valve inside the nozzle. In the case of a Tatsuno nozzle, place a magnet on top of the nozzle to open the ON/OFF valve inside – see Picture 81. 41 3) Read the volume value on the gas meter expected air flow (41 L/min) and press the <E> key. The vacuum pump P 38 0 ...
Page 146 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Picture 82 ‐ Connecting the delivery nozzle with an adapter and gas meter A simple function test is used to verify that all components of the vapour recovery system are working, i.e., the vacuum pump is pumping, the VR pipes are not clogged, the solenoid valve and the dispensing nozzle valve open. Procedure for a simple function test of the vapour recovery system: 1) All nozzles on the tested part of the dispenser are hung up and the filling point has a completed and paid filling (transaction). Pick up the nozzle for which is necessary to verify the functionality of the vapour recovery and instead quickly insert a spare nozzle or magnet so that the delivery does not start and the dispenser remains at idle status. 2) Attach an adapter ‐ whistle (Quick Tester GR92 ‐ see Picture 83) to the picked‐up dispensing nozzle. Then hang the dispensing nozzle downwards with the outlet spout to open the internal ON/OFF vapour recovery valve. 3) Press the <8> key on the manager or service remote controller. The screen (1) will appear on the display ‐ see previous test. 4) Press the <E> key. The vacuum pump starts for the time set in parameter P11 (factory setting = 60 seconds). At the same time, the corresponding proportional valve (VRA or VRB) opens and air flows through the dispensing nozzle. The set time up to 0 will be counted down on the unit price display line. Picture 83 – Functional recuperation test with 5) At the end of the test period, the test ends, i.e., the vacuum ...
Page 147: Temperature Volume Compensation (Atc)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5.3.7. TEMPERATURE VOLUME COMPENSATION (ATC). The TATSUNO EUROPE dispensers for delivering gasoline, diesel and LPG allow conversion of the volume of dispensed fuel at a given temperature to a corrected volume corresponding to the reference temperature of 15°C. A precise calibrated temperature sensor Pt100 which measures the current temperature of dispensed fuel with the accuracy of ±0.15°C is incorporated in the dispenser hydraulic system before the flow meter. Temperature data from all temperature sensors are collected with the PDEINP unit located in the counter case and the data is transmitted to the dispenser counter. The ...
Page 148: Dispenser Operating Modes
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 5.3.8. DISPENSER OPERATING MODES There are two basic dispenser operating modes: 1) manual mode 2) automatic (remote) mode The manual mode is a status when the dispenser works independently of any remote control. Delivery progress: The customer arrives at the dispensers and takes the delivery nozzle of the product he/she wants to deliver. The display will reset (approx. 1.5 seconds) and then the pump motor switches on and the dispenser is ready for delivery. Once the fuel has been delivered, the customer hangs up the delivery nozzle and pays for the delivered fuel to the operator. The dispenser is immediately ready for next delivery. Since the dispenser is not controlled in any way in the manual mode, it is necessary to manually set the fuel unit price on the dispenser – see sections 4.1.8 and 4.4.1. The number of delivered litres per shift is determined by the difference between the electronic (or electromechanical) totalizers at the start and end of the shift. The automatic mode is a status when the dispenser is remotely controlled by a control device (program in PC, control device, station controller, etc.). The automatic mode allows remotely control deliveries from the fuel station booth. The booth contains a control device by which the fuel station attendant releases the dispenser for delivery and collects information about the delivered fuel amount and price after the delivery is finished. Delivery progress: The customer arrives at the dispensers and takes the delivery nozzle of the product he/she wants to deliver. The dispenser will require authorization from the control unit in the booth. The control unit ...
Page 149: Air Separation Sensor (Vrs1.G & Ze-2063)
The switch from the automatic to manual mode must be discussed with the service engineer in advance! 5.3.9. AIR SEPARATION SENSOR (VRS1.G & ZE‐2063) According to type certificate TCM 141/07‐4491, all TATSUNO pumps for diesel and biodiesel must be equipped with air separation sensor. The VRS1.G flow sensor is mounted on the air separator of the TATSUNO FP‐1001 pumping monoblock, the ZE‐2063 flow sensor is a part of the TATSUNO FP‐1022 ...
Page 150 TATSUNO EUROPE a.s., www.tatsuno‐europe.com storage tank. The pre‐selected value may be cancelled by pressing the <Cancel> button at the moment when the delivery has not started yet. It is then possible to set another pre‐selected value or deliver in a classic way without using the pre‐selection. The dispensers can be equipped with the following two types of preselection keypads (see pictures below):  4‐key preset keypad with 3 fixed amount or volume values (3 values of the buttons can be freely set using the service parameters of the counter)  12‐key preset keypad that allows to enter any value for a preset amount or volume Picture 86 – 4buttons preset keypad Picture 87 – 12buttons preset keypad NOTE In case the pre‐selection keyboards are used, it is necessary that the dispensers ate equipped with throttle valves (slow down) that ensure safe deceleration of fuel flow rate before the target preset value. a) Example of entering the pre‐selection in Euros  The customer arrives to the dispenser and wants to deliver fuel for €10.  a) Press the <5€> key twice on the 4‐key preset keypad b) Press the <1> <0> keys on the 12‐key preset keypad  He/she selects the product he/she wants to deliver, lifts the delivery nozzle from the dispenser and puts it in the car tank.  The dispenser delivers exactly the amount he/she has chosen and then stops automatically.  The customer hangs the delivery nozzle back into the dispenser and goes to pay the sum. b) Example of entering pre‐selection in litres  The customer arrives to the dispenser and wants to refill 20 litres of fuel.  a) Press the <10L> key twice on the 4‐key preset keypad b) Press the <2> <0> <#> keys on the 12‐key preset keypad ...
Page 151: Max" Button For Delivery Control
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5.3.11. "MAX" BUTTON FOR DELIVERY CONTROL For gasoline and diesel dispensers, the "MAX" button on the display of the dispenser is used to control the maximum fuel flow in the delivery hose, especially when pumping diesel alternately to passenger cars (Q = 40 L/min) and trucks (Q = 80 L/min). Functional principle: a) When lifting the delivery nozzle and pumping without using the "MAX" button, the fuel runs ...
Page 152: Description Of The Pdedil V6 Display
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 5.3.13. DESCRIPTION OF THE PDEDIL V6 DISPLAY The LCD display consists of the following parts: Display segment Function Note Amount delivered ‐ for P12=0 it can display the value from € 0 to 99999.9 ‐ for P12=1 it can display the value from € 0 to 999999.9 Volume delivered ‐ for P12=0 it can display the value from 0 to 9999.99 L ...
Page 153: Dispenser Operation Termination
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 5.3.14. DISPENSER OPERATION TERMINATION RECOMMENDATION The manufacturer recommends disabling the dispenser in the following order: Switch off the 3x400 V the power supply circuit breaker for electric motors of pumps and vacuum pumps. Switch off the 230 V circuit breaker for stabilized power supply of the electronic counter of the dispenser. Switch off the backup UPS located in the booth by a switch located at the rear panel (the green LED on the UPS turns off). After switching off the power supply of the electronics in the € 406.1 fuel station switchboard, the “OFF” message is displayed on the unit price display and the display illumination switches off. 15.326 The last data is shows on the display for at least 15 minutes after the power supply disconnection. After elapsing this €/L period and “erasing” the display the display status is saved into the counter memory and will be shown after the power supply is connected again – see the previous section. Now the dispenser is out of order. ...
Page 154: Maintenance And Service
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 6. MAINTENANCE AND SERVICE 6.1. MAIN PRINCIPLES OF DISPENSER MAINTENANCE keep all functional units of the dispenser clean so that any potential unexpected defect may be easily identified and quickly removed continuously check all connections if the leakage of the fuel occurs, tighten and reinforce joints check and, if necessary, correct tensioning of the V‐belt with the engine bracket check and, if necessary, tighten the screws that secure the electric motor to the bracket inspect the condition of the delivery nozzle and decide on repair or replacement of the delivery nozzle, if necessary, according to the type and size of the defect regularly check the condition of the delivery hoses. In case of mechanical damage to the delivery hose, ensure its immediate replacement. check the function of the door locks and the mechanism for hanging the delivery nozzle care for external cleanliness of the dispenser, pay special attention to counter window cleanliness regularly carry out sludge, water and other impurities removal by using a sludge pump from tanks (fuel tanks) CAUTION It is necessary to always switch off electricity and take reliable measures against its reconnection before performing all maintenance work at mechanical, hydraulic or electrical parts. CAUTION Do not remove the dispenser covers during operation! ...
Page 155 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 CAUTION‐>LPG Any handling and dismantling, even opening the filter cap, is conditioned by extracting the medium with nitrogen or inert gas from the hydraulic system of the dispenser! The interventions into electrical and electronic parts may only be performed by a specialist who is responsible for device safety. The wires must be repositioned to their original position after finishing the service intervention. Proper fitting of wires must prevent contact with the movable parts of the reel ...
Page 156: Maintenance Of Dispenser Covers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 6.1.1. MAINTENANCE OF DISPENSER COVERS Covers of the dispenser (“body parts”) made of painted steel or stainless steel require regular maintenance. Pay special attention to the maintenance of such parts particularly in winter season when, due to the activity of aerosols from chloride agents created from salts used for road maintenance, the paint of unprotected body parts may be permanently damaged, or inter‐crystal corrosion may appear in case of stainless‐steel covers. Recommended maintenance of painted covers: Wash them with warm water at least twice per month (according to the level of fouling) At least once a month or after each higher surface fouling with fuels – wash them with detergent, thoroughly clean the covers from salt residues, dust, and grease (according to the level of fouling) + restore the protective coating on design parts (car cosmetics). WARNING It is forbidden to clean the painted parts of the dispenser with chlorine‐based products!!! Chlorine‐containing products (disinfectants such as SAVO) cause corrosion of metal parts of the dispenser. Recommended maintenance of stainless covers: Wash them with warm water at least twice per month (according to the level of fouling) At least once a month or after each higher surface fouling with fuels – wash them with warm water, thoroughly clean the covers from salt residues, dust, and grease (according to the level of fouling) + restore the protective coating on design parts by using a special agent for stainless sheet metal. RECOMMENDATION We recommend the following protective agents and detergents for stainless sheet metal: ‐ ULTRAPUR – d (producer: MMM‐Group, Germany) ‐ NEOBLANK spray (producer: Chemische Fabrik GmbH, Hamburg, Germany) ‐ ANTOX Surface Care 800 S (producer: Chemetall AG, Switzerland) WARNING Do not wash stainless steel covers with detergent and chlorine‐based products!!! 6.1.2. MAINTENANCE OF THE CNG DISPENSER/MODULE The maintenance schedule for the CNG dispenser/module is described in the table below: Table 37 ‐ Maintenance schedule for the CNG dispenser/module (according to ISO 16923) Maintenance activity weekly monthly 6 months X ...
Page 157: Meter Calibration
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 6.1.3. METER CALIBRATION In TATSUNO EUROPE dispensers equipped with TATSUNO flow meters, two types of meter calibration can be carried out: (1) Mechanical calibration of the meter (2) Manual electronic calibration of the meter (3) Automatic electronic calibration (PDEX5 counter only) CAUTION Meter calibration can only be performed by a person assigned to do so, i.e., a designated service technician or metrologist. When calibrating the meter, the metrology marks and seals are broken. The meter mechanical calibration (1) is performed only on piston meters of the type FM‐1007, FM‐1025, MP02524 (LPG), FM‐1029 (LPG), FM‐1022 (AdBlue + WSE) directly on the meter by turning the calibration wheel (see Figure 90) by which we can mechanically adjust the cyclic volume of the meter. If the meter is adjusted precisely, one revolution of the meter shaft corresponds precisely to 0.5 L of dispensed fuel and 50 pulses which are sent in the calculator by the pulse generator (pulser) connected to the meter shaft. By turning the calibration wheel either clockwise or counter clockwise, it is possible to correct meter ...
Page 158 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Figure 90 – Piston meters of fuel (type FM‐1007) and LPG (type MP‐02524 and FM‐1029), A=calibration wheel Manual electronic calibration of the meter is performed on all types of meters by manually changing the counter parameter:  for the PDEX5 counter by changing the value of the correction factor in parameter M6‐P09 (the default value of the parameter is 10000, which corresponds to a correction factor of 1.0000)  for the PDEX counter by changing the value of parameter P44, which indicates the number of pulse generator pulses for filling 1L of fuel (the standard value of the parameter is 10000, which corresponds to the value of 100.00 pulses per liter)  for the PDELTx counter, by changing the value of parameter P14, P15, P16 or P17, which indicates the number of pulse generator phases for filling 1L of fuel (default parameter value is 400 which corresponds to 400 pulse phases per litre = 100 pulses per litre) The parameter value can only be changed after switching switch SW1‐1 to the OFF position and using the yellow service remote controller PDERT‐5S (see figure on the right). Switch SW1‐1 is protected by a cover and a seal. The procedure for manual electronic calibration of the meter is as follows: 1) Accurate fuel delivery is performed into the calibrated vessel (e.g., 20L) 22.42 2) According to the dispenser display value, the corrected parameter value is 19.95 read from the calibration table (see Table 38). 1.124 E.g. when filled 20L calibrated vessel, the value 19.95L appears on the ...
Page 159 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 3) The processor unit cover is de‐sealed, removed and switch SW1‐1 is switched to the OFF position. 4) Using the service remote controller PDERT‐5S, the service mode of the counter is entered by entering the service password. The value of the parameter is changed and 22.48 the service mode is exited. 5) New accurate fuel delivery is performed into the calibrated vessel (20L) 20.00 6) If everything is OK i.e., the indicated volume on the display corresponds to 1.124 the volume of the calibration vessel, switch SW1‐1 is switched to the ON position, the processor unit is covered with a cover and sealed. Calibration of the meter at the dispenser equipped with temperature compensation of the volume If temperature correction of the volume is activated in the dispenser, then a special service mode is used to calibrate the meter (for PDEX5 parameter M05‐P00 = 6, for PDEX parameter P60 = 6), during which the display shows as temperature‐corrected fuel volume, as well as the temperature uncorrected fuel volume together with the current fuel temperature. ...
Page 160 TATSUNO EUROPE a.s., www.tatsuno‐europe.com The special PDEX5 counter mode is used (M6‐P09) for automatic electronic calibration of the meter, in which the correction factor of the meter is automatically calculated and set. In this way, it is also possible to calibrate dispenser with active temperature compensation of the volume. The automatic meter calibration mode is activated by parameter M6‐P15. NOTE For dispensers with ultra‐high filling (130 L/min), where two meters are used for one dispensing hose / nozzle, it is necessary to first calibrate the main meter when setting parameter M6‐P15 = 1. The counter does not start the auxiliary pump motor when calibrating the main meter. After calibration of the main meter, the auxiliary meter is calibrated when parameter M6‐P15 = 2 is set. The counter does not start the main pump motor when calibrating the auxiliary meter. The procedure for automatic electronic calibration of the meter is as follows: 1) The PDEX5 counter processor unit cover is de‐sealed, removed and switch SW1‐1 is switched to the OFF position. 2) Using the PDERT‐xS service remote controller after entering the service M6 password, the service level of the counter configuration is entered and the 1 parameter value in M6‐P15 is changed to 1 or 2, thus activating the ...
Page 161: Calibration Of The Petrol Dispensers With Ultra High Flow (/Uh)
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 6.1.4. CALIBRATION OF THE PETROL DISPENSERS WITH ULTRA HIGH FLOW (/UH) Very high‐performance fuel dispensers (above 120 L/min; marked /UH) include two pumps and two meters ‐ the main pump & meter and the auxiliary pump & meter. Calibration of the meters is performed in the same way as in chapter 6.1.3, only the following procedure must be used: a) disconnect the auxiliary pump b) calibrate the main meter as described in 6.1.3 c) connect the auxiliary pump d) calibrate the auxiliary meter settings as described in 6.1.3 NOTE The auxiliary pump can be disconnected and connected either directly in the dispenser’s electronic cabinet by disconnecting the auxiliary pump motor contactor or by setting a parameter, eg PDEX: P84 = 0 (OFF) / 2 (ON). PDEX5: M8 / P11 = 0 (OFF) / 1.2… (ON). NOTE In the case of automatic electronic calibration of the meter (PDEX5 counter), it is not necessary to mechanically disconnect the pumps. When setting parameter M6‐P15 = 1 and M6‐P15 = 2, only one pump (main / auxiliary) is always switched on. ...
Page 162: Depressurizing Of Lpg Dispenser
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 6.1.5. DEPRESSURIZING OF LPG DISPENSER Before any service intervention in the LPG hydraulic module (e.g., replacement and/or cleaning of the inlet strainer, repair or replacement of the LPG meter, dispensing hose, dispensing nozzle ...), it is necessary to "depressurize" it, i.e., to drain the medium from the pressure module. The manufacturer recommends the following procedure: 1. 2. Close the LPG liquid phase inlet ball valve (1). Connect nozzle (3) to the auxiliary connector for return LPG outlet (4) and open auxiliary ball valve (5) located behind the check valve (6). Open the LPG vapour phase outlet ball valve (2). 3. 4. Start fuelling by pressing START button (ON/OFF switch). Error 51 Switch off power supply of the dispenser at main station stops the dispenser (low differential pressure). Repeat fuelling for switchboard and unscrew the check valve (6) the second nozzle (E51). Hang up both nozzles and close auxiliary ball valve (5) and the LPG vapour phase outlet ball valve (2). ...
Page 163: Troubleshooting And Solving Dispenser Defects
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 6.2. TROUBLESHOOTING AND SOLVING DISPENSER DEFECTS When you encounter a problem, first read the "What to do if ..." table (see Table 39) where the most frequently asked questions of the dispenser users about the problems encountered at the fuel station are described. In the event of a dispenser defect, the electronic counter that controls the dispenser displays a fault message in the form of a numeric code. The fault codes for the individual types of electronic counters are listed in the chapter 6.2.1. Table 39 ‐ What to do if ... The dispenser does not respond to the removal of the delivery nozzle and there is no fault message on the display This means that the dispenser is without the power supply, or the delivery nozzle on the dispenser is poorly hinged, or that the dispenser is blocked by the control system.  Check proper hanging of all delivery nozzles  Check whether pumping made on the dispenser is paid at the cash desk  If the dispenser is in manual mode, try unlocking the dispenser with the IR remote controller (press "0") ...
Page 164: Error Messages Of The Dispenser
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 6.2.1. ERROR MESSAGES OF THE DISPENSER In every defect of the dispenser equipped with the PDEX5, PDEX, TBELTM or TBELTX counter, delivery is interrupted and the display shows an error message ("E" + error code). Depending on the message type, either the whole dispenser is blocked (fatal error), or only the part where the fault appeared is blocked. Important error messages are saved in the counter memory, where they can be shown using parameter Error message code history and Error message code statistics. Table 40 ‐ Error message types Message type Method of dispenser blocking Method of dispenser unblocking LOCK Hanging the dispensing nozzle clears the message from the Only part of the dispenser is blocked (operational blocking) display Only the faulty part of the dispenser is blocked ALERT Removing the cause of the error clears the message from the and the error message code is saved in the history and (alert message) display statistics ...
Page 165 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Code of Type of Cause of Removing message message error message error message After refuelling the storage tank, the fault automatically E8 ALERT Low fuel level in the storage tank disappears. Check hydraulic system leakages. Turn the power supply of E9 FATAL Repeated leakage of the hydraulic system the dispenser off and on. If the fault persists, call an authorized service centre. Check the temperature sensor interconnection. E10 NFAT Error of temperature measuring sensor Turn the power supply of the dispenser off and on. If the fault persists, call an authorized service centre. Turn the power supply of the dispenser off and on. E11 NFAT Invalid value of fuel density If the fault persists, call an authorized service centre. Check the PDEINP interconnection. Turn the power supply Temperature correction unit error E12 FATAL of the dispenser off and on. If the fault persists, call an The PDEINP is not connected or has an incorrect checksum ...
Page 166 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Code of Type of Cause of Removing message message error message error message Pulse generator channel error E31 NFAT at input PDEX5 ‐ PUL1 (PDEX ‐ 1A) Pulse generator channel error E32 NFAT at input PDEX5 – PUL2 (PDEX ‐ 2A) Pulse generator channel error E33 NFAT at input PDEX5 – PUL3 (PDEX ‐ 3A) Pulse generator channel error E34 NFAT at input PDEX5 – PUL4 (PDEX ‐ 4A) Pulse generator channel error E35 NFAT at input PDEX5 – PUL5 (PDEX ‐ 5A/1B) Raise and hang up the delivery nozzle several times. Turn the power supply of the dispenser off and on. Pulse generator channel error E36 NFAT If the fault persists, call an authorized service centre. at input PDEX5 – PUL6 (PDEX ‐ 6A/2B) Pulse generator channel error E37 NFAT ...
Page 167 Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 Code of Type of Cause of Removing message message error message error message Too much air in the petrol fuel or insufficient LPG pressure Petrol: Check the intake manifold for leaks. difference LPG: Check the pressure in the supply line and the Petrol: Maximum number of air separation attempts pressure in the return line of the gas phase discharge and exceeded E52 NFAT the permeability of the line. LPG: A pressure difference of less than 1 bar was detected Check the setting of the TRAFAG differential pressure more than 3 times during one delivery. switch or on connected pressure sensors. E52‐1 Main pump aeration or low LPG pressure difference If the fault persists, call an authorized service centre. E52‐2 Auxiliary pump aeration Close all dispenser doors and covers and clear errors by The dispenser door (cover) was opened E53 NFAT entering manager or service level setup mode by the ...
Page 168 TATSUNO EUROPE a.s., www.tatsuno‐europe.com Code of Type of Cause of Removing message message error message error message The display serial number does not match The serial number of the display differs from the stored The error appears after replacing the display. Peripheral E80 NFAT one. Error message code detail: unit serial numbers must be stored. E80‐1 Main display serial number does not match Call an authorized service centre. E80‐2 Auxiliar display serial number does not match CNG: The serial number of the auxiliar display does not The error appears after replacing the display. Peripheral E81 NFAT match. The serial number of the auxiliar display (Slave) is unit serial numbers must be stored. different from the stored one. Call an authorized service centre. The serial number of the electromechanical totalizer unit The error appears after replacing the totalizers unit. E82 NFAT does not match. The serial number of the electromecha‐ Peripheral unit serial numbers must be stored. nical totalizer unit differs from the stored one. Call an authorized service centre. The serial number of the PDEINP temperature sensors The error appears after replacing the PDEINP unit. E83 NFAT unit does not match. The serial number of the PDEINP ...
Page 169: Event Logger
Fuel Dispensers TATSUNO EUROPE ‐ Installation and User Manual , revision 10, January 2022 6.2.2. EVENT LOGGER Each TBELTM and PDEX5 counter includes an event recording device ‐ i.e., LOGGER. This is an external memory (SD card), which saves all important events concerning the operation of the electronic counter and the dispenser. The logging device is located on the processor board and access to the medium is protected by a cover that can be secured against unauthorized removal with a safety sticker. Logged events serve for service technicians to identify any problem and quickly detect its cause. The logger arranges information into folders by type. The logger contains, for example, the following information: CONFIG – all changes related to counter parameter settings and dispenser configuration settings ERROR – log of all errors FUELING – log of all deliveries SERVICE – log of all accesses into service mode, service password changes etc. SYSTEM – log of events concerning turning powering off and on, counter resets etc. CNG ‐ log of calculations of temperature compensation and airtightness tests…………………. ...
Page 170: Service Of Dispensers
TATSUNO EUROPE a.s., www.tatsuno‐europe.com 6.3. SERVICE OF DISPENSERS  service work is carried out in accordance with the operating rules at the fuel station  before starting the service, the dispenser must be shut down, marked visibly with the "OUT OF SERVICE" sign and the driveway must be marked with the "NO ENTRY” sign  the dispenser must be disconnected from the power supply (switch off by the main switch on the switchboard)  the valves on the supply line must be fully closed  during service work, vehicles must be prevented from passing within 5 meters around  a fire extinguisher must be available to workers  service work may only be performed by an authorized service agent 6.3.1. WARRANTY AND COMPLAINTS The contractual warranty is determined – by default, the manufacturer provides warranty for provided devices for 2 years or 1 million litres of delivered fuels. This warranty does not cover consumables. In case of any complaints the following information must be specified:  Serial number and type – see the type label  Exact description of the defect and circumstances of its occurrence The complaint shall be invalid if the safety seals are broken or the device has been tampered with. Defects and deficiencies caused by incorrect or unauthorized use or maintenance are not covered by the warranty (e.g., problems caused due to the water content and impurities in the tank and hydraulic system). During operation, it is necessary to regularly check water and impurities presence and perform cleaning if necessary. 6.3.2. ACCESSORIES  Installation and User Manual  Certificate on product quality and completeness ...
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