Sensor evaluation kit for use with trustability rsc series and digital output versions of the hsc series and ssc series board mount pressure sensors (17 pages)
7 day programmer 2 channel, 3 on/off per day (18 pages)
Summary of Contents for Honeywell DCP551 Mark ΙΙ
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ΙΙ DCP551 Mark Digital Control Programmer User’s Manual EN1I-6186 Issue 13 (04/08) www.honeyvell.energy...
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WARRANTY The Honeywell device described herein has been manufactured and tested for corrent operation and is warranted for a period of one year. TECHNICAL ASSISTANCE If you encounter a problem with your unit, please review all the configuration data to verify that your selections are consistent with your application;...
SAFETY PRECAUTIONS ■ About Icons The safety precautions described in this manual are indicated by various icons. Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual. Safety precautions are intended to ensure the safe and correct use of this prod- uct, to prevent injury to the operator and others, and to prevent damage to proper- ty.
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WARNING Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Do not disassemble the controller as this could lead to electric shock or malfunction. Connect the FG terminal to ground with a ground resistance of maximum 100 Ω...
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CAUTION Do not use unused terminals on the instrument as relay terminals for other equipment. Failure to heed this caution may lead to electric shock, fire or equipment breakdown. Attaching the terminal covers after completing the controller connections is highly recommended. Failure to heed this caution may lead to fire or malfunction.
Unpacking Check the following when removing the DCP551 from its package. 1. Check the model No. to make sure that you have received the product that you ordered. 2. Check the DCP551 for any apparent physical damage. 3. Check the contents of the package against the Package List to make sure that all accessories are included in the package.
Organization of This User's Manual This manual is organized as follows. Chapter 1. PRODUCT OUTLINE This chapter gives this product uses, characteristic, basic function block and this product model numbers. Chapter 2. NAMES AND FUNCTIONS OF PARTS This chapter gives the names and functions of parts of this product, and input type and range number.
Contents Safety Precautions Unpacking Organization of This User's Manual Conventions Used in This Manual Chapter 1. PRODUCT OUTLINE 1-1 Features......................1-1 1-2 Basic Function Block Diagram ................1-2 1-3 Data Configuration Overview ................1-3 1-4 System Configuration..................1-4 CPL communications network-based configuration ........1-4 1-5 Model Number ....................
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Chapter 6. OPERATION 6-1 Power Supply On ....................6-1 6-2 Basic Display Selection..................6-2 Program run mode displays ................6-3 Constant value control mode ................. 6-6 6-3 Selecting Programs.................... 6-7 Selecting program numbers ................6-7 6-4 External Switch Operation ................. 6-8 External switch input ..................
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■ Setting tag items .................... 8-19 ■ Deleting programs..................8-20 ■ Inserting and deleting segments ..............8-21 8-2 Copying Programs ..................... 8-23 ■ Program copy procedures................8-23 8-3 General Reset....................8-24 ■ General reset procedures ................8-24 Chapter 9. MEMORY CARD OPERATIONS 9-1 Memory Card Type and Functions..............
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10-3 When the BAT LED Flashes ................10-8 BAT LED flashes.................... 10-8 Replacing the battery ..................10-8 Chapter 11. SPECIFICATIONS 11-1 Specifications..................... 11-1 Attachment/auxiliary devices list ..............11-7 11-2 External Dimensions ..................11-8 DCP551......................11-8 Soft dust-proof cover set (option) ..............11-8 Chapter 12.
Conventions Used in This Manual The following conventions are used in this manual. HANDLING PRECAUTIONS : HANDLING PRECAUTIONS indicate items that the user should pay attention to when handling the DCP551. NOTE : Notes indicate useful information that the user might benefit by knowing. (1), (2), (3) : The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation.
Chapter 1. PRODUCT OUTLINE 1-1 Features The DCP551 is a general purpose single-loop control programmer for controlling temperature, pressure, flow rate and other parameters. The program provides a total of 99 patterns and up to 99 segments can be set for each pattern. Note, however, that the maximum number of segments is 2000 or less and that the maximum number of subfunctions for setting events is 4000 or less.
Chapter 1. PRODUCT OUTLINE 1-2 Basic Function Block Diagram Input 1 Control operation unit Output Root extraction Output change limit Thermocouple Mode transition Current proportionality Approximation by Upper and lower limit Resistance temperature detector Volt-time proportionality linearization table SP output DC current PID control Open collector time proportionality...
Chapter 1. PRODUCT OUTLINE 1-3 Data Configuration Overview Data is comprised of parameters and the program. Parameters are used to set the functions of the DCP551 while the program is the software that operates the controller at run time. A total of 99 patterns The program can record up to 99 patterns.
Chapter 1. PRODUCT OUTLINE 1-4 System Configuration CPL communications network-based configuration Models equipped with the optional communications interface can be connected as a slaved controller to a communications network. In this case, the user can employ as the master station a personal Computer. master station RS-232C RS-232C/RS-485 converter...
Chapter 2. NAMES AND FUNCTIONS OF PARTS 2-1 Structure The DCP551 consists of a main unit, console, case, and terminal base. Console Provides 7-segment displays, LEDs, operation keys, and a loader interface unit. Case Terminal cover Covers power supply and prevents electric shock.
Chapter 2. NAMES AND FUNCTIONS OF PARTS 2-2 Console The console consists of the operation keys, displays and LEDs (light emitting diodes). ■ Basic display status Basic display status shows the running condition of the DCP551 on the console. The basic display status is invoked when the DCP551 is powered up (power on). Key operations make it possible to change from the basic display status to parameter set- ting status, program setting status, program copy status, memory card operation status and general reset status.
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Chapter 2. NAMES AND FUNCTIONS OF PARTS Display panel 1 Indicates PV and other data in basic display status. Indicates item codes in parameter setting status. Indicates set values and item codes in program setting status. Display panel 2 Indicates SP, time, output and other data in basic display status. Indicates set values in parameter setting status.
Chapter 2. NAMES AND FUNCTIONS OF PARTS ■ Key pad CAUTION Do not use pointed objects such as mechanical pencils or pins to press the keys on the controller. This may result in malfunction. DCP551E model PROG PROG : Program key (PROG key) PROFILE RUN/HOLD : Run/hold key...
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Chapter 2. NAMES AND FUNCTIONS OF PARTS Classification Function Key operation Basic display Changes the display contents. DISP status Changes the display contents on the message display. MESSAGE Changes set program numbers in ascending order. PROG (In READY mode) Performs RUN operation. RUN/HOLD (In READY, HOLD, FAST, or READY FAST mode) Performs HOLD operation.
Chapter 2. NAMES AND FUNCTIONS OF PARTS Classification Function Key operation Program setting Erases or resets a set value. FUNC + CLR (When a set value flickers.) Cancels change in set value. DISP (When a set value flickers.) Inserts or delete a segment when a pattern SP setting is started. FUNC + ENTER Changes RAMP-X RAMP-T or RAMP-X...
Chapter 2. NAMES AND FUNCTIONS OF PARTS : Event configuration setting key FUNC + PARA Press the PARA key while holding down the FUNC key in basic status display to switch to the event configuration setting status. : Constant value control setting key FUNC + PID Press the PID key while holding down the FUNC key in basic status display to switch to the event configuration setting status.
Chapter 2. NAMES AND FUNCTIONS OF PARTS 2-3 Input Type and Range Number Input Thermocouple Input type Input range (FS) Accuracy (under standard conditions) Symbol Code Range No. K (CA) -200.0 to +200.0 -300.0 to +400.0 ±0.1%FS K (CA) 0.0 to 1200.0 0 to 2400 ±0.1%FS K (CA)
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Chapter 2. NAMES AND FUNCTIONS OF PARTS ●DC current, DC voltage Input type Accuracy (under standard conditions) Input range (FS) Symbol Code Range No. 4 to 20mA ±0.1%FS Programmable range –19999 to +20000 2.4 to 20mA ±0.1%FS (Linear) (Decimal point 0 to 10mV ±0.1%FS position is variable.)
Chapter 3. INSTALLATION AND MOUNTING 3-1 Before Installation WARNING Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Do not disassemble the controller as this could lead to electric shock or malfunction.
Chapter 3. INSTALLATION AND MOUNTING Sources of electrical interference and countermeasures • The following noise generation sources are generally presumable. (1) Relays and contacts (2) Solenoid coils and valves (3) Power lines (especially those carrying more than 90VAC) (4) Inductive loads (5) Inverters (6) Motor rectifiers (7) Phase angle control SCR...
Chapter 3. INSTALLATION AND MOUNTING 3-2 Installation This section describes installation procedures. Panel cutout dimension Use 2mm thick steel panels in setting up the DCP551. Unit : mm 200 or more HANDLING PRECAUTIONS Install the DCP551 in a location where the lower panel is not exposed to temper- atures that exceed the operating temperature range (0 to 50°C).
Chapter 3. INSTALLATION AND MOUNTING Installation procedures Mounting bracket Mounting (2) Mounting (1) Mounting bracket • Use the provided mounting bracket to firmly secure the upper and lower panels. • Assemble the instrument before carrying out mounting (1). HANDLING PRECAUTIONS When the provided mounting brackets are firmly secured and there is no loose- ness, turn the screws only one full turn.
Chapter 4. WIRING 4-1 Precautions on Wiring WARNING Connect the FG terminal to ground with a ground resistance of maximum 100Ω before connecting other equipment and external control circuits. Failure to do so may cause electric shock or fire. Be sure to turn off the power supply when you connect the controller. Failure to do so may lead to electric shock or fire.
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Chapter 4. WIRING HANDLING PRECAUTIONS • Before connecting the lines, verify the model number and terminal numbers on the label affixed to the side panel of the DCP551. After completing, always double check to ensure all wiring has been performed correctly before turning on the power.
Chapter 4. WIRING 4-2 Recommended Cables To perform thermocouple input, connect a thermocouple element to the terminals. When the wiring distance is long or when connecting the thermocouple without the element to the terminals, connect via shielded compensating lead wires. •...
Chapter 4. WIRING 4-3 Making Terminal Connections To connect a line to the terminals, use crimp-style solderless wire connectors that fit an M3.5 screw. Unit : mm HANDLING PRECAUTIONS • If the DCP551 is mounted in a location subject to noticeable vibration or impact, be sure to use round crimp-style solderless wire connectors to prevent lines from becoming disconnected from the terminals.
Chapter 4. WIRING 4-5 Power Supply and Grounding Power supply To supply power to the DCP551, use an instrument-dedicated single-phase power sup- ply subject to minimal electrical interference. 200 to 240/200 to 240V Recommended product 110 to 120/110 to 120V 81446364-001 Insulating transformer Line filter...
Chapter 4. WIRING 4-6 PV Input (Analog Input) Connection CAUTION Current applied to current input terminals (55), (56) and (58), (59) must meet the specified range. Failure to heed this caution may lead to fire or equipment breakdown. PV input CH1 connection PV input CH1 is a multi-input type input for sensors.
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Chapter 4. WIRING DC voltage input DC current input 57 58 59 57 58 59 Current (mA) transmitter HANDLING PRECAUTIONS • Be careful to connect the input polarities correctly. • Use shielded cable to connect the input.
Chapter 4. WIRING 4-7 Control Output Connection WARNING Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Current output 4 to 20mA DC Load resistance less than 600 Load Voltage output...
Chapter 4. WIRING 4-8 Auxiliary Output (Output CH1, CH2) Connection WARNING Be sure to turn off the power supply when you connect the controller. Failure to do so may lead to electric shock or fire. Auxiliary output CH1 connection 4 to 20mA DC Load resistance less than 600 Receiver Auxiliary output CH2 connection...
Chapter 4. WIRING 4-11 Communication Connection RS-485 connection 4,) 4,* 5/ $ $ $! $" HANDLING PRECAUTIONS • The slave station can be connected in a multi-drop configuration. • Always set a unique address to each slave station. • Attach terminating resistances (a total of four when connecting a 5-wire sys- tem) to the ends of the communications lines.
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Chapter 4. WIRING 5-wire system RS-485 connection diagram Attach 1/2W or greater terminating resistances of 150Ω ±5% at each end of the commu- nications lines. Ground the shield FGs at one end in one location, not at both ends. ,+2## Slave station side Terminating resistor Terminating resistor...
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Chapter 4. WIRING 3-wire system RS-485 connection diagram Attach 1/2W or greater terminating resistances of 150Ω ±5% at each end of the commu- nications lines. Ground the shield FGs at one end in one location, not at both ends. When only three RS-485 terminals are provided, the areas designated with an asterisk (*) are connected internally.
Chapter 4. WIRING RS-232C connection Example of connection 63 64 Host computer (master station) HANDLING PRECAUTIONS • Connect the slave station to the master station in a single-drop (point-to- point) configuration. • There are three (SD, RD and SG) communications terminals on the RS-232C interface on the master station which may not output data if not short-circuited as shown above.
Chapter 4. WIRING 4-12 Isolation Between Input and Output Isolation between inputs and outputs are shown below. In this figure, the solid lines enclose mutually-isolated sections. Those sections bounded by dashed lines are not iso- lated. PV input CH1 Control output PV input CH2 Auxiliary output CH1 Digital...
Chapter 5. FUNCTIONS 5-1 Data Data types The data types are listed below. For further information on data types, see “Chapter 7. PARAMETER SETUP” and “Chapter 8. PROGRAM SETUP”. Data Parameter Variable parameter Data changeable in RUN mode Event type data Event configuration data PID group and output limiter group control parameters PID parameter...
Chapter 5. FUNCTIONS 5-2 Program Pattern Pattern Three systems for selecting programs are provided: RAMP-X, RAMP-T and RAMP-E. The first segment of each program is always RAMP-X, but the other segments can be any system and all three types can be used in one program. RAMP-X system This system, sets a segment of a pattern using SP and time, is called RAMP-X.
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Chapter 5. FUNCTIONS RAMP-T system (θ θ setting) In the RAMP-T system, a segment is set using SP and ramp θ (theta). SP setting: within the upper and lower SP limiter range θ setting : 1 to 10000 (SPU/hour, SPU/min, SPU/sec) (Time units are selected using the setup data setting.) SP is a point on the elapsed time axis in the current segment which is an extended...
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Chapter 5. FUNCTIONS NOTE • Select the program pattern setting system using setup data setting 0: combined use of RAMP-X and RAMP-T 1: combined use of RAMP-X and RAMP-E • Select time setting units using setup data setting 0: hours and minutes 1: minutes and seconds 2: 0.1 seconds •...
Chapter 5. FUNCTIONS Events The event configuration data setting allows event types to be set for event outputs 1 to 16. Events are of the following four types: time event, PV event, code event and mode event. Settings are divided into two types of events: segment events and instrument event.
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Chapter 5. FUNCTIONS • An On Time ≥ Off Time setting cannot be made. (See segment 3C in the figure.) Segment On-time No On Time is set. Off-time Output-ON ON=OFF ON>OFF Output-OFF • An On Time or Off Time is valid only within a segment and cannot straddle seg- ments.
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Chapter 5. FUNCTIONS • When there is a G.SOAK wait at the start of a segment and the ON Time is set to 0, the output goes on at start of the G.SOAK wait and the On Time starts as the G.SOAK wait ends.
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Chapter 5. FUNCTIONS • When there is a G.SOAK at the end of the previous segment, the On Time in the next segment is ignored if it is set to 0. (See segments 11 and 12 in the figure.) Thus the ON = 0 of segment 12 is not output at the end of the set time for segment 11, but when the G.SOAK wait ends.
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Chapter 5. FUNCTIONS • Event on delay The number of the event to be delayed and the delay time can be set regardless of event type. The delay turns on the output for the duration of the delay when the event meets the conditions for going from OFF to ON.
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Chapter 5. FUNCTIONS PV deviation rate event PV deviation is measured in each sampling cycle set using event configuration while on/off states are determined by comparing event setting deviation rate PVs. PV devia- tion between sampling cycles is ignored. Event on/off switching is performed according to the sampling cycle.
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Chapter 5. FUNCTIONS Code event Several events are used as one group and the number of output points are output as one parallel code number. Assigning code numbers to event outputs has the same effect as increasing the number of physical output points. •...
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Chapter 5. FUNCTIONS • Timed code event This function is a combination of a code event and a time event. The set code value is output at the set time. The number of settings that can be made in the first segment is the same as the number of output points.
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Chapter 5. FUNCTIONS • Program/segment number event A program or a binary coded segment number is set in an event type and the number of output points (1 to 7) is set in auxiliary setting 1. Or a program or a BCD code of the segment number is set in an event type and the number of output points (1 to 8) is set in auxiliary setting 1.
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Chapter 5. FUNCTIONS Mode event This event goes on or off depending on controller mode, alarm generation and other states. It cannot be combined with the event standby function but with the on delay function. It does not set event set values (operating points) or hysteresis. •...
Chapter 5. FUNCTIONS PID group selection • PID groups can be selected in two ways: by setting a PID segment or through auto- matic PID group switching. A PID group segment and automatic PID group switching can also be combined. When a PID group number is set to 0, the setting in the previous segment is continued.
Chapter 5. FUNCTIONS G.SOAK (Guarantee soak) G.SOAK on/off state, type and G.SOAK width is set by the segment. G.SOAK are of three types: segment start point, segment end point and the entire segment. PA46 G.SOAK time is set using the variable parameter setting.
Chapter 5. FUNCTIONS • G.SOAK at end of segment PV and SP are compared at the end of the segment. The operation in that segment ends when the absolute value continues beyond the G.SOAK time and becomes nar- rower than G.SOAK width. A G.SOAK wait state continues until these conditions are met which is announced by the flashing of the linear LED at the center of the profile display.
Chapter 5. FUNCTIONS Repeat Repeat on/off and return destination are set by the segment with the segment number and repeat count. Operation completes at the end of a segment. If there is a repeat set- ting, the program returns to the start of the set destination segment and operation is resumed from there.
Chapter 5. FUNCTIONS PV start When a PV start is set in the program setting, a PV start is performed in a normal RUN operation. The program looks for the first point where PV and the program pattern SP are equal (both PV and SP include bias) and starts operation from there.
Chapter 5. FUNCTIONS Cycle The cycle function allows you to repeat operation from segment 1 to the last segment in a program pattern the number of times set in the cycle count. A total of 10,000 times can be set. When a cycle number of n is set, the total operation count is n + 1.
Chapter 5. FUNCTIONS Pattern link The pattern link function links patterns; the program number of the link at the destina- tion is set in the pattern link item. An initial value of 0 indicates that linking is not per- formed. When the number of the program is set in the pattern link item, it forms an eternal loop.
Chapter 5. FUNCTIONS Tags are 8-character alphanumerics, katakana or symbols that can be entered in a pro- gram. When segment 1 pattern item is set in a program setting, a total of eight characters con- sisting of PROG plus two characters in the program number and “__” two space charac- ters.
Chapter 5. FUNCTIONS 5-3 Mode Mode types Modes are listed below. Mode Program operation READY AUTO MANUAL READY FAST AUTO MANUAL AUTO MANUAL HOLD AUTO MANUAL FAST AUTO MANUAL AUTO MANUAL Constant value READY AUTO control MANUAL AUTO MANUAL Program operation The program is run according to SP, time, events and other settings made in program patterns 1-99.
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Chapter 5. FUNCTIONS The RUN mode indicates that the program is run sequentially. MV output and events operate during PID control, ON-OFF control and other types of control. In the program RUN mode, program operation progresses according as time elapses. Note, however, that G.SOAK (guarantee soak) wait, like the HOLD mode, halts program operation.
Chapter 5. FUNCTIONS Mode transitions Program operation Mode transitions are indicated by the solid line arrows and end operation is indicated by the dashed lines in the figure below. RESET HOLD READY AUTO RUN AUTO HOLD AUTO END AUTO RESET RESET END MANUAL READY MANUAL...
Chapter 5. FUNCTIONS Mode transition operations Mode transitions are performed using the following operations. Although “Operation end” is not an operation, it is described here as a factor in mode transitions. Switches from the READY, HOLD, FAST and READY FAST modes to the RUN mode.
Chapter 5. FUNCTIONS Mode transition restrictions Modes can be changed using console keys, external switch inputs or through communi- cations. The table below shows the operations that are valid for each mode. Operation HOLD RESET FAST (To RUN mode) (To RUN mode) (To READY mode) (To next segment) (To FAST or...
Chapter 5. FUNCTIONS 5-4 Controllers and Programmers Setup data allows the user to select the controller function or the programmer function. Controller PID controller computations can be performed using PV, SP and PID set values and the result of the manipulated variable is output via an analog output. ON-OFF control can be used instead of PID control.
Chapter 5. FUNCTIONS 5-5 Input Process Functions This section uses diagrams to describe input processes. PV input 1 channel model Analog input 1 Setting: setup data Input range type A/D conversion (For resistance temperature detector) Wiring resistance compensation (For thermocouple) Cold junction compensation Setting: setup data (For DC current or voltage)
Chapter 5. FUNCTIONS PV input 2 channel model Analog input 1 Analog input 2 Setting : setup data Setting: setup data Input range type Input range type A/D conversion A/D conversion (For resistance temperature detector) (For resistance temperature detector) Wiring resistance compensation Wiring resistance compensation (For thermocouple) (For thermocouple)
Chapter 5. FUNCTIONS Channel switching (PV input 2 channel model) Switching types The following switching types are provided. • Selecting high and low-temperature sensors for PV CH1 (CH1 below) and PV CH2 (CH2 below) (1) CH1 is a low-temperature sensor + CH2 is a high-temperature sensor (2) CH1 is a high-temperature sensor + CH2 is a low-temperature sensor •...
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Chapter 5. FUNCTIONS • Automatic changeover A Set 1 in setup data setting to allow automatic changeover to set the temperature (switch point) where channels are switched and the dead band setting that prevents switch chattering. Examples 1 to 4 below describes switch operations. Example 1: 1/2 dead band Low temperature...
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Chapter 5. FUNCTIONS Example 3: 1/2 dead band Low temperature sensor High tempe- Changeover rature sensor setting 1/2 dead band Ð High tempe- Low tempe- Low tempe- High tempe- rature sensor rature sensor rature sensor rature sensor (1) When the high-temperature sensor senses that the temperature has risen to changeover point A, the channel switches from the low-temperature to the high- temperature sensor.
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Chapter 5. FUNCTIONS • Automatic changeover B To combine external switch input conditions with automatic changeover A, enter 2 in setup data setting and 9 or 10 in one of settings When 9 is entered in and the external switch is on, it is tied to channel 1. When it is off, it is possible to switch channels from channel 1 to 2.
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Chapter 5. FUNCTIONS NOTE • When switching between automatic changeover A to C, make sure that the changeover point is set in the overlapping area between the high-temperature and low- temperature sensors and 1/2 inside the deadband. Possible setting range of Change point Low tempe- rature sensor High tempe-...
Chapter 5. FUNCTIONS 5-6 Output Processing Functions Control output When the controller function is used, the control output is processed as shown below. Current output (with setup data set to 1) PA17 PA43 Initialization of PID Setting: variable parameter control computation P / l / d / rE Setting: PID parameter PID control computation...
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Chapter 5. FUNCTIONS Voltage, Open collector output (with setup data set between 2 to 5) PA17 PA43 Initialization of PID Setting: variable parameter control computation P / l / d / rE Setting: PID paramete PID control computation Setup data PA14 Setting: variable parameter Output deviation limiter...
Chapter 5. FUNCTIONS SP output When the programmer function is used (when setup data is set to 0), SP output is processed as shown below. Setup: programmer SP (in programmer operation mode) variable parameter PA11 MANUAL SP In MANUAL mode Upper and lower limit scaling Setting: setup data Manipulated variable in READY mode Setting: setup data In READY AUTO mode...
Chapter 6. OPERATION 6-1 Power Supply On When 100 to 240V AC is applied across terminals (39) and (40) on the DCP551, the display goes on in about 10 sec- onds and controls and other operations start. When the controller is starting up, the LEDs on the profile display go on at irregular intervals one after the other starting from top right in clock-wise order until the controller becomes ready for operation.
Chapter 6. OPERATION 6-2 Basic Display Selection The console basic display status is comprised of the program number display, segment number display, display panel 1, display panel 2, basic display LEDs and the message panel. Use the DISP key or MESSAGE key to cycle through the different displays. The mode display LEDs perform the same functions both in the basic display status and during parameter settings and do not change by pressing the DISP or MESSAGE key.
Chapter 6. OPERATION Program run mode displays DISP key function The DISP key is used to cycle through the displays in the following order: Display A1, display A2, display A3, display A4, display A5, display A6, display A1. Display A1 PROG Program Segment...
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Chapter 6. OPERATION Display A4 PROG Program Segment number number PROFILE Time Pattern trend Select Hours and Minutes, Minutes and Seconds or 0.1 Seconds in the time unit setup data. In the setup data, also select Remaining Segment Time or Total Running Time. Display A5 PROG Program...
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Chapter 6. OPERATION Message key function Cycles through the message panel displays. • Models with one PV input channel: Display B1, display B2, display B3, display B4, display B5, display B1. • Models with two PV input channels: Display B1, display B2, display B3, display B4, display B5, display B6, display B1.
Chapter 6. OPERATION Constant value control mode DISP key function The DISP key is used to cycle through the displays in the following order: Display C1, display C2, display C3, display C1. Display C1 PROG PROFILE Display C2 PROG PROFILE Deviation Display C3 PROG...
Chapter 6. OPERATION 6-3 Selecting Programs A total of 99 programs can be selected with the operation keys. Selecting program numbers Basic display status ENTER, DISP and RUN keys ENTER, DISP and PROG key RUN keys ® key Program number flashes Segment number flashes ¬...
Chapter 6. OPERATION 6-4 External Switch Operation ■ External switch input A total of 16 external switch inputs are available. Each input is called SW1, SW2, etc. up to SW16. (SW: external switch input) ●Types of external switch inputs SW1 to 4 and SW9 to 16 are tied. SW5 to 8 functions are selected using setup data SW9 to 16 are for program selections.
Chapter 6. OPERATION Selecting programs • Programs can be selected using the external switches in the READY program run mode. • Programs are selected using the external switches and the BCD system or the binary system, and are set in setup data .
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Chapter 6. OPERATION Binary system Status External switch number Weight OFF ON ON OFF ON ON OFF ON OFF OFF ON OFF OFF OFF ON ON SW10 OFF OFF ON OFF OFF OFF OFF OFF SW11 SW12 OFF OFF ON OFF OFF OFF OFF OFF SW13 ON OFF OFF...
Chapter 6. OPERATION Read timing SW1 to 8 timing SW1 to 8 are read according to the timing in the figure shown below. (1) When the input changes from OFF to ON, reading starts within less than 0.2 sec- onds. (2) When the input changes from ON to OFF, reading starts within less than 0.2 sec- onds.
Chapter 6. OPERATION 6-5 Manual Operation and Auto-Tuning Manual operation The ↑ ↑ and ↓ ↓ keys can be used to control instrument outputs in the MANUAL mode. Controller function operations When outputs are indicated in the basic display status, only one digit in the output value flashes.
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Chapter 6. OPERATION • Auto-tuning always calculates the excess time and limit sensitivity of thread for two limit cycles and calculates PID values using characteristics equations, then automati- cally writes the results. • The setup data setting changes the upper and lower output limit used during auto-tuning.
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Chapter 6. OPERATION HANDLING PRECAUTIONS • Auto-tuning does not operate normally when the equipment to be controlled is not connected. • The time required for auto-tuning depends on the equipment controlled. • When auto-tuning is executed, control is terminated , lower and higher limit outputs are repeated several times and PV fluctuates.
Chapter 7. PARAMETER SETUP 7-1 Parameter Setup Parameter settings can be changed when the DCP551 is in the normal display mode. When not in the normal display mode, press the DISP key to invoke it. ■ Selecting parameter settings groups In the normal display mode, the keys listed in the table below can be used to select set- tings groups and individual items in these groups.
Chapter 7. PARAMETER SETUP Modifying individual items and exiting the setting mode Pressing the ENTER key while an individual item is displayed causes the set value to flash and enables the registration state. At this point, the ↑ ↑ key and ↓ ↓ key allow you to increase or decrease the values, while the ←...
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Chapter 7. PARAMETER SETUP • Example of individual item matrix (setup data) C100 C100 C100 DISP key Normal display mode DISP key ENTER key Set value Individual item ¯ ENTER key flashes ¬ ® Change set value ¯ Use the PARA, PID or SETUP keys.
Chapter 7. PARAMETER SETUP 7-2 Parameter Setting List NOTE “PVU (PV1)”, “PVU (PV2) and “SPU” used in the “Factory Default Settings” and “User Settings” columns in the lists on the following pages have the following meaning. PVU (PV1) : When the PV1 range type (setup data setting ) is a thermocouple or resistance temperature detector, the PV1 decimal point position (setup data setting...
Chapter 7. PARAMETER SETUP ■ Variable parameter setting Factory default User Settings and descriptions Item code Item settings settings 0: Keylock disabled PA 01 Keylock 1: Display of setup data settings disabled 2: Display of all settings disabled 3: Display of all settings disabled. Operation keys disabled [Description:] PA01 can be displayed and changed regardless of...
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Chapter 7. PARAMETER SETUP Factory default User Settings and descriptions Item code Item settings settings Unused ----- [Description:] PA 24 Ò-----Óis displayed and setting cannot be performed. Unused ----- PA 25 Unused ----- PA 26 Unused ----- PA 27 Unused ----- PA 28 Unused...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings Unused ---- Compensation point No. 1 : PV1 range lower limit value (tied) PA 50 Compensation points No. 2 to 9 : Ð19999 to +20000 PVU (PV1) PV1 equalizer compensation Range lower PA 51...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings PV2 equalizer compensation point No. 14 6500 PVU PA 97 PV2 equalizer compensation amount No. 14 0 PVU PA 98 PV2 equalizer compensation point No. 15 7000 PVU PA 99 PV2 equalizer compensation amount No.
Chapter 7. PARAMETER SETUP Detailed information on variable parameters PA01 (keylock) 0: keylock disabled 1: display of setup data setting disabled 2: display of all settings disabled 3: display of all settings disabled. Operation keys disabled PA01 • The following keys are disabled when is set to 1.
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Chapter 7. PARAMETER SETUP • When program settings are protected, it is not possible to copy programs or load pro- grams from a memory card. • When PID parameters are protected, Constant value control data is also protected. • When settings are protected by setup data, variable parameters, event configurations and PID parameters, they cannot be loaded from a memory card.
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Chapter 7. PARAMETER SETUP PA17 (PID computation initialize manipulated variable) Under the conditions listed below, a PID computation starts using the value set in PA17 • When there is a mode change from READY AUTO to RUN AUTO. • When the controller is powered up in RUN (or HOLD, FAST, END) AUTO mode. •...
Chapter 7. PARAMETER SETUP Event configuration data settings Factory default User Item code Item Settings and descriptions settings settings Event 1 event type The event type setting of each event determines whether E01-t auxiliary setting 1 or auxiliary setting 2 is on or off, their Event 1 auxiliary setting 1 ---- E01-1...
Chapter 7. PARAMETER SETUP Settings by event type For information on event operations, see “ Events” (pages 5-5 to 5-15). Event type Meaning Event off Time event PV upper limit PV lower limit Message TIME PV-H PV-L Range of auxiliary Unused Unused Hysteresis...
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Chapter 7. PARAMETER SETUP Event type MV upper limit MV lower limit Code event SOAK absolute value deviation Meaning MV-H MV-L CODE upper limit S-A-DEV-H Message Hysteresis Hysteresis Number of output points Hysteresis Range of auxiliary 0.0 to 100.0% 0.0 to 100.0% 1 to 8 0 to 1000 SPU setting 1...
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Chapter 7. PARAMETER SETUP Event type Deviation lower limit Deviation upper limit wait Deviation lower limit wait Absolute value deviation Meaning DEV-L DEV-H-W DEV-L-W upper limit A-DEV-H Message Hysteresis Hysteresis Hysteresis Hysteresis Range of auxiliary 0 to 1000 SPU 0 to 1000 SPU 0 to 1000 SPU 0 to 1000 SPU setting 1...
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Chapter 7. PARAMETER SETUP Event type Meaning Segment number Special segment RAMP-E time monitoring Segment time BCD code Message SEG-BCD SEG SEQUENCE RAMP-E TIME OUT SEG TIME Range of auxiliary Number of output points Segment specification Operating point On Time setting 1 1 to 8 Ð2 to +2...
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Chapter 7. PARAMETER SETUP Event type READY, READY FAST G.SOAK wait MANUAL Meaning READY, READY FAST G.SOAK MANUAL Message Unused Unused Unused Unused Range of auxiliary setting 1 Unused Unused Unused Unused Range of auxiliary setting 2 Message Instrument type Instrument type Instrument type Instrument type...
Chapter 7. PARAMETER SETUP PID parameter setting Factory default User Item Settings and descriptions Item code settings settings Proportional band (PID group 1) : 0.0 to 1000.0% 100.0 ON-OFF control when set to 0.0 : 0 to 3600sec Integral time (PID group 1) No integral operation when set to 0 : 0 to 1200sec No derivative operation when set to 0...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings Manual reset (PID group 6) 50.0 rE-6 Manipulated variable lower limit (Output limiter group 6) oL-6 Manipulated variable upper limit (Output limiter group 6) 100.0 oH-6 Proportional band (PID group 7) 100.0...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings Derivative time (PID group A5) d-A5 Manual reset (PID group A5) 50.0 rE-A5 Changeover point (PID group A5) 5000 SPU CP-A5 Tuning point (PID group A5) 4500 SPU tP-A5 Proportional band (PID group A6)
Chapter 7. PARAMETER SETUP Setup data setting Factory default User Item Settings and descriptions Item code settings settings 0 to 16 : t/c PV1 range number C 01 48 to 52 : linear (DC current, DC voltage) 64 to 71 : RTD 96 to 103 : RTD 128 to 134: linear (DC current, DC voltage) [Description:]...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings PV2 range number 0 to 16 : t/c C 11 48 to 52 : linear (DC current, DC voltage) 64 to 71 : RTD 96 to 103 : RTD 128 to 134: linear (DC current, DC voltage) [Description:] For details see range numbers listed in ÒSection 2-3...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings Control output system 0 : 5S output (current proportional SP output) C 21 1 : 5G output (current proportional control output) 2 : 6D output (voltage time proportional control output) system A 3 : 6D output (voltage time proportional control output) system B 4 : 8D output (open collector time proportional control output) system A 5 : 8D output (open collector time proportional control output) system B...
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Chapter 7. PARAMETER SETUP Factory default User Item Settings and descriptions Item code settings settings 1 to 1000 PVU (PV1) PV channel switching dead 100 PVU C 28 [Description:] band Ò-----Ó is displayed and setting cannot be performed on model with one PV input channel. When is set to more than 1, Ò-----Ó...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings 0: SP Auxiliary output 2 type C 48 1: PV 2: Deviation (DEV) 3: Manipulated variable (MV) 4: PV1 5: PV2 [Description:] ----- is displayed and setting cannot be performed on model without auxiliary output or with one auxiliary output.
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Chapter 7. PARAMETER SETUP Factory default User Item Settings and descriptions Item code settings settings 0 : NOP (does not function) External switch input RSW5 C 71 1 : RAMP-E 2 : FAST 3 : G.SOAK is cleared using OR 4 : G.SOAK is cleared using AND 5 : MANUAL/AUTO 6 : AT start/terminate...
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Chapter 7. PARAMETER SETUP Factory default User Item code Item Settings and descriptions settings settings Voltage output control 2 to 22mA C 95 Unused [Description:] ---- C 96 Ò-----Ó is displayed and setting cannot be performed. 0 to 15 Communications port C 97 The backplate terminal is used when set to 0.
Chapter 7. PARAMETER SETUP Detailed descriptions of setup data settings (PV1 cold junction compensation) (PV2 cold junction compensation) • This is a selection for cold junction compensation for thermocouples. • When set to 1, perform 0°C compensation using a cold junction compensation device outside the DCP551 (PV1 square root extraction) (PV1 square root extraction dropout)
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Chapter 7. PARAMETER SETUP (SP output lower limit) (SP output upper limit) These are scaling settings of SP output. The high and low values for the upper and lower limits can be reversed. (time display) 0: remaining segment time 1: total operation time •...
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Chapter 7. PARAMETER SETUP (time proportional output system) 0: Does not go on a second time off in time proportional cycle. 1: Goes on a second time in time proportional cycle. • This setting determines whether the output is to go on again after the result of a PID computation has changed in a time proportional cycle (cycle time) and the output has been turned off.
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Chapter 7. PARAMETER SETUP Example: Number of connectable units and settings Model:6D(in case of C21=2 or 3) Settings SSR to be used PGM10N 1unit 10 or more 2units(Parallel) 20 or more PGM10F 1unit 12 or more [Resistor type] In a voltage time proportional output driven by SSR, the DCP551 must enter the SSR rated input voltage (optimum striking voltage of arc).
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Chapter 7. PARAMETER SETUP (3) Equivalent circuit showing connection of n SSRs DCP551 SSR 1 (V ) SSR n Equations [3] and [4] below must be satisfied. × Z+V ≤ I ≤ V • • • • [3] SSR/MIN ≤ V •...
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Chapter 7. PARAMETER SETUP (PV1 zener barrier adjustment) C100 (PV2 zener barrier adjustment) The adjustment described below must be performed when a zener barrier is used. (1) Turn off the DCP551. When installation and wiring is completed, short-circuit A and B on the resistance temperature detector.
Chapter 7. PARAMETER SETUP Constant value control data setting Factory default User Settings and descriptions Item code Item settings settings 0: Program run mode Control mode ConSt 1: Constant value control mode [Description:] When setup is set to 0, this setting is automatically set to 0.
Chapter 8. PROGRAM SETUP 8-1 Program Setup Programming is enabled in the normal display mode. When the DCP551 is not in the normal mode display, press the DISP key to invoke it. Programming is simpler if you set down the objectives of the program on a program work sheet before you start programming.
Chapter 8. PROGRAM SETUP Starting programming Key operations Start programming by pressing the FUNC and PROG keys in the normal display mode. In the program setting state, PRG LED on the console lights and the decimal points in the program number display and the segment number display lights. Note, however, that the program setting state cannot be entered in the following cases.
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Chapter 8. PROGRAM SETUP Description of numbered items in the figure illustrating the program setting state (1) Programming is started. Up to about 1 second after the programming state is entered, the remaining number of segments is displayed in display panel 1 and the remaining number of subfunctions is displayed in display panel number 2.
Chapter 8. PROGRAM SETUP Programming map As shown below, a programming map consists of columns of segment numbers and rows of program setting items. In the program setting state, the items in the solid lines indicated by the segment num- bers and program setting items are displayed.
Chapter 8. PROGRAM SETUP Display items Items displayed are shown in the figure below. Program/segment number display Displays numbers of programs Basic display contents LED and segments being set. Lights the decimal point with the program setting status. Display panel no. 1 PROG Program Segment...
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Chapter 8. PROGRAM SETUP Display PROG Program Segment Set SP value number number PROFILE Set time value Pattern trend RAMP Event setting on/off type Segments that have not been set and unset values for SP and time are indicated by “-----”. NOTE Event settings are displayed in the two rows of the message panel.
Chapter 8. PROGRAM SETUP Setting event items HANDLING PRECAUTIONS Note that when setup data is set to 1, event items on the programming map are skipped and not displayed. When the event is a PV event (1) In the set value display state, move to the segement event item to be set on the programming map.
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Chapter 8. PROGRAM SETUP When the event is a time event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
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Chapter 8. PROGRAM SETUP When the event is a code event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
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Chapter 8. PROGRAM SETUP When the event is a timer code event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
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Chapter 8. PROGRAM SETUP HANDLING PRECAUTIONS In a timer code event, an On Time or Off Time setting that is the same as or exceeds the segment time is invalid. Note, however, that when there is a G.SOAK wait at the end of a segment or an END mode at the end of a program, an On Time or Off Time setting that is the same as the segment time is valid.
Chapter 8. PROGRAM SETUP Setting PID groups and output limiter group number items (1) In the set value display state, move to the PID group, output limiter group number item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting).
Chapter 8. PROGRAM SETUP Setting G.SOAK (Guarantee soak) items (1) In the set value display state, move to the G.SOAK item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
Chapter 8. PROGRAM SETUP Setting PV shift items (1) In the set value display state, move to the PV shift item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 2 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
Chapter 8. PROGRAM SETUP Setting repeat items (1) In the set value display state, move to the repeat item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the ↑, ↓, ←, and →...
Chapter 8. PROGRAM SETUP Setting PV start items (1) In the set value display state, move to the PV start item to be set for the segment on the programming map. (A PV start item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting).
Chapter 8. PROGRAM SETUP Setting cycle items (1) In the set value display state, move to the cycle item to be set for the segment on the programming map. (A cycle item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting).
Chapter 8. PROGRAM SETUP Setting pattern link items (1) In the set value display state, move to the pattern link item to be set for the segment on the programming map. (A pattern link item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting).
Chapter 8. PROGRAM SETUP Setting tag items (1) In the set value display state, move to the tag item to be set for the segment on the programming map. (A tag item is a program setting and is the same for each segment.) (2) Press the ENTER key to display the cursor “__”...
Chapter 8. PROGRAM SETUP Deleting programs (1) In the set value display state, move to the start of the segment pattern item to be deleted on the programming map. Move to the first segment of the program to delete the entire program. (2) Press the ENTER key to make display panel 1 flash (registration of first setting).
Chapter 8. PROGRAM SETUP Inserting and deleting segments (1) In the set value display state, move to insert segment or delete segment segment pat- tern item on the programming map. (2) Press the FUNC and ENTER keys and you are prompted to confirm segment inser- InS.
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Chapter 8. PROGRAM SETUP The set value of the inserted segment is as follows: Set SP value : same value as the original segment before insertion Set time value : 0:10, 1.0 Event items, PID groups, output limiter group number items, G.SOAK items, PV shift items and repeat items are not set.
Chapter 8. PROGRAM SETUP 8-2 Copying Programs The DCP551 allows you to copy programs when it is in the READY program run mode. If not in this mode, press the DISP key to invoke the normal display mode. Program copy procedures (1) Invoke the program run READY program run mode.
Chapter 8. PROGRAM SETUP 8-3 General Reset A general reset can be performed when the controller is in the READY AUTO mode in the normal display mode. If not in the normal display mode, press the DISP key to invoke it. A general reset has the following functions. Program settings such as program numbers 1 to 99 are all deleted.
Chapter 9. MEMORY CARD OPERATIONS 9-1 Memory Card Type and Functions A memory card can be used to store the setup data, variable parameters, PID parameters (including constant value control data), event configuration data and multiple programs required by one DCP551. NOTE •This chapter is not applicable to the DCP551F***** model.
Chapter 9. MEMORY CARD OPERATIONS 9-2 Save Procedures Insert a memory card when the DCP551 is in the READY mode and the normal display mode. Press the SAVE key CArd SAVE to start a save operation. “ ” is displayed in display panel 1 and “ ”...
Chapter 9. MEMORY CARD OPERATIONS Procedures for formatting cards This procedure is used to format memory cards so that they can be used with the DCP551. A card has to be formatted once only. Note that any programs or parameters on a card that is formatted are deleted in this process.
Chapter 9. MEMORY CARD OPERATIONS Procedures for saving all programs This procedure saves all programs on the DCP551 on a memory card. The program numbers used in the DCP551 are converted to file names on the memory card. Overwrite When the “ ”...
Chapter 9. MEMORY CARD OPERATIONS Procedures for saving PID parameters This procedure saves PID parameters and constant value control data on a memory card. Data delete check (Displayed when there is data on the card.) Delete Old Data DISP key SAVE ? Normal display mode (Save operation is not performed.)
Chapter 9. MEMORY CARD OPERATIONS 9-3 Load Procedures Insert a memory card when the DCP551 is in the READY mode and the normal display mode, and variable parame- PA05 CArd has been set to 0. Press the LOAD key to start a load operation. “ ”...
Chapter 9. MEMORY CARD OPERATIONS Card battery alarm panel When the voltage of the internal battery in a RAM card is too low, the data saved on the disk may be corrupted. Loading corrupted data onto the DCP551 will cause malopera- tion.
Chapter 9. MEMORY CARD OPERATIONS Procedures for loading all programs This procedure loads all programs on the memory card in the DCP551. The file numbers used on the memory card are converted to file numbers used in the DCP551. Overwrite When the “...
Chapter 9. MEMORY CARD OPERATIONS Procedures for loading event configuration data This procedure loads event configuration data on the memory card onto the DCP551. Data delete check Delete Old Data DISP key LOAD ? Normal display mode (Load operation is not performed.) LOAD key Load completed EVENT Data...
Chapter 9. MEMORY CARD OPERATIONS 9-4 Autoload Insert a memory card, press the LOAD key or use external switch inputs in the READY mode and the normal dis- play mode to load file number 1 on the memory card as program 1 onto the DCP551. Key operated autoload procedure Conditions Memory card...
Chapter 9. MEMORY CARD OPERATIONS Auto load using external switch inputs Conditions Memory card : Program saved to file number 1 Setup data : any of is set to 8 (autoload) Mode : READY mode, normal display mode Operation and action Insert a memory card and turn off the external switch used for autoload and turn it back on again.
Chapter 9. MEMORY CARD OPERATION 9-5 Error Message List Card Error-XX When an error occurs, error messages such as “ ” (XX denotes error code) are displayed on the message panel during memory card operations. The table below lists the error codes and explain their meaning. Memory card operations are aborted when an error occurs.
Chapter 10. TROUBLESHOOTING 10-1 Self-Diagnostic Functions and Alarm Code Displays The DCP551 is equipped with the self-diagnostic functions described below. Alarm codes and the result of self-diag- nostics are listed on the following pages. Power ON self-diagnostic routines RAM backup failures This routine is designed to detect errors in the RAM backup function.
Chapter 10. TROUBLESHOOTING ■ Alarm code display The DCP551 is designed to alternate display of the following alarm codes and normal display items in one-second intervals on display panel 1 when input failures or instru- ment system failures are detected. In cases of multiple alarm codes, display of the codes is alternated with normal display items, starting in order from the alarm code with the smallest number.
Chapter 10. TROUBLESHOOTING 10-2 Key Input Related Problems Procedures to correct key input related problems are described below. Normal display mode problems Mode cannot be changed using keys Cause Measure Normal display mode not on Press DISP key to invoke normal display mode. Program number does not start flashing when PROG key is pressed Cause Measure...
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Chapter 10. TROUBLESHOOTING ADV cannot be invoked with PROG and DISP keys Cause Measure RUN/HOLD key Set to READY mode. Perform a RUN operation (press the ) to go to the RUN mode. (ADV operation can be performed in the READY mode with external switches or through transmission.) PROG HOLD...
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Chapter 10. TROUBLESHOOTING Autotuning cannot be canceled with AT key Cause Measure Set to key lock. Set variable parameter between 0 to 2. PA01 PID parameter setting state cannot be invoked with PID key Event configuration setting state cannot be invoked with FUNC and PARA keys Cause Measure Normal display mode not on...
Chapter 10. TROUBLESHOOTING General reset cannot be performed with FUNC, CLR and MESSAGE keys Cause Measure Normal display mode not on Press DISP key to invoke normal display mode. Mode other than READY mode Set READY mode to execute RESET operation (PROG + RUN/HOLD keys).
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Chapter 10. TROUBLESHOOTING PID group, output limiter group number items cannot be displayed with ↑ and ↓ keys Cause Measure Programmer function on Set setup data to something other than 0. Programming item display off Set setup data to 0. G.SOAK items, PV shift items and repeat items cannot be displayed with ↑...
Chapter 10. TROUBLESHOOTING 10-3 When the BAT LED Flashes HANDLING PRECAUTIONS Batteries that have been stored for long periods have been subject to self-dis- charge and have a short service life. If required, buy new batteries. BAT LED flashes The BAT LED starts flashing when low battery voltage is detected. The voltage level set in memory that trigger the LED is higher than minimum level required for storing data.
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HANDLING PRECAUTIONS • Replace the old battery with a lithium battery (model no.:81446140-001). Batteries can be ordered from Honeywell sales or service office. • Do not use metal tools to remove or attach battery connectors as this could short-circuit electric circuits inside.
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Chapter 10. TROUBLESHOOTING (4) To prevent static discharges, remove all static electricity from your body. (5) Slide the controller completely out of the case. >>The battery is located on the right side as seen from the front of the controller. (6) Place the controller on a desk upside-down so that the battery is easily accessible.
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Chapter 10. TROUBLESHOOTING NOTE • Guidelines for battery service life are given below. When the DCP551 is stored with the power off under standard conditions (ambient temperature 23±2°C): 5 years When the DCP551 is stored with the power on under standard conditions (ambient temperature 23±2°C): 10 years Battery life is reduced when stored at higher temperatures.
Chapter 11. SPECIFICATIONS 11-1 Specifications Item Specifications No. of programs 99 programs Program 99 segments/1 program, or total 2000 segments section No. of segments Segment setting system RAMP-X: Setting by set points (SP) and time. RAMP-T: Setting by set points (SP) and slope ( ). RAMP-E: Setting by set points (SP) or SP per pulse of external switch input.
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Chapter 11. SPECIFICATIONS Item Specifications Input section Cold junction compensation system Internal or external compensation (at 0 C) selectable Scaling -19999 to +20000U (Only linear input can sets. Reverse scaling and optional decimal point position can set.) Root extraction Drop out 0.2 to 10.0%. It is possible to set DC current and DC voltage range. PV equalizer PV1: 9 broken line (setting to 10 point) (linearization)
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Chapter 11. SPECIFICATIONS Item Specifications Mode Program run mode READY : Preparation state (control stop, select of program number is possible.) : Advancing run state HOLD : Hold run state FAST : Fast feed run state : End point run state READY FAST : Preparation and the fast feed state AUTO...
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Chapter 11. SPECIFICATIONS Item Specifications Output section Voltage output (6D) Allowable load resistance : Lower than 600 (under operating conditions) Load current adjustment : 2 to 22mA variable Open time terminal voltage : Lower than 25V Off time leakage current : Lower than 100 A Output response time : Lower than 0.5ms, ON to OFF at 600...
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Chapter 11. SPECIFICATIONS Item Specifications Communi- RS-485 Data length 8 bits cation Isolation All inputs and outputs except external switch inputs are completely isolated. RS-485 communications can be performed by connecting to a computer equipped with an RS-485 interface. RS-232C Network Point to point;...
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Chapter 11. SPECIFICATIONS Item Specifications General Action when power supply turns on Reset time: 10ms max. (time until normal operation possible under normal specifications operating conditions) Service interruption dead time Lower than 20ms (under the action conditions) Insulation resistance Higher than 50M under 500Vdc megger between power supply terminal (39)or(40) and FG terminal ((52)or(53)) Withstand voltage...
Chapter 11. SPECIFICATIONS ■ Attachment/auxiliary devices list Article name Model No. Quantity Standard Engineering unit indicator label attachment Mounting bracket 81446044-001 1 group (2 pcs.) User’s manual EN1I-6186 Terminal cover 81446176-001 Auxiliary Soft dust-proof cover set 81446141 devices and Lithium battery set 81446140-001 others (Optional)
Chapter 12. CALIBRATION This chapter covers the field calibrations procedures for the inputs, outputs and various functions of the DCP551 mark II controller after shipment from the factory. When calibration is made in the field, the original factory data is erased, and so the specified input/output accuracies of the controller cannot be assured.
Chapter 12. CALIBRATION 12-1 Quick Reference Table for Calibration Items DCP551 mark II controllers are numbered using the following format. Format items may require different calibra- tion procedures, as shown in Table 12-1. ,+2##- Model number: (1) Basic Model Number (2) PV Input Number (3) Carbon Potential (4) Optional Functions...
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Chapter 12. CALIBRATION Table 12-2. Item and Sub Item Table for Calibration Item Sub Item Description Upper Display Shows Lower Display Shows 0000 AdJS Item change code , etc. Key test Display test Digital input test Output test (control) Output test (digital output) Clock adjustment 1011 Item change code...
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Chapter 12. CALIBRATION FUNC SETUP ENTER While pressing , press simultaneously. ENTER ENTER & & PROG PROG 0.0.0.0. 1.0.1.1. Function test PV input 0 1 0 0 calibration item A d J S A d J S SETUP SETUP PROG PROG 0 0 0 0 0 CH No.
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Chapter 12. CALIBRATION & ENTER & ENTER PROG PROG C/J sensor Current item 2.0.2.2. 6.0.6.6. 0 6 0 0 calibration item calibration item A d J S A d J S SETUP SETUP CJ CH1 zero input PROG PROG OUT CH1 Current input Current output count...
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Chapter 12. CALIBRATION PROG Carbon Potential ID 7.0.7.7. calibration item A d J S SETUP PROG Current customer 0 7 0 1 Current customer 0.0.0.0. ID stored ENTER & SETUP PROG EEPROM writing 0.0.0.0. 0 7 0 2 SETUP 1.1.1.1. &...
Chapter 12. CALIBRATION 12-2 Calibration Procedures Enter calibration mode PA01=0 (1) Release keylock. (PARA (2) Press DISP key to permit ordinary indication condition. Change to READY (RUN and HLD are off) and AUTO (MAN off) modes. The following LEDs will illuminate after the above operations. RUN LED is OFF HLD LED is OFF MAN LED is OFF...
Chapter 12. CALIBRATION Function test Press ↑, ↓, ←, or → keys to show ( 0.0.0.0 ) on upper display, then press ENTER key. 00-01 Key test ( 00-01 Press SETUP key until the PROG/SEG display shows ( When you press each key, the data appears in the upper display (shown in Table 12-3) and in the lower display (shown in Table 12-4).
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Chapter 12. CALIBRATION 00-02 Display test ( 00-02 Press SETUP key until the PROG/SEG display shows ( Then, each 7-segment LED, LED indicators and LCD illuminates at every 1 sec. This is to check if each LED/LCD illuminates. 00-03 Digital input test ( 00-03 Press SETUP key until the PROG/SEG display shows ( When you turn on or off each remote switch, the upper display will show the data...
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Chapter 12. CALIBRATION 00-04 Digital output test for control output ( 00-04 Press SETUP key until the PROG/SEG display shows ( When the digit of upper display is changed by ↑, ↓, ←, or → keys, the state of 6D or 8D control output is changed as shown in Table 12-6.
Chapter 12. CALIBRATION Built-in clock adjustment PROG Figure 12-4. Example: A: 2 digits of calendar year 1993 ……………………93 B: Month April ……………………04 C: Day 5th day …………………05 D: Hour (24 hour system) 3PM ……………………15 E: Minute 6 minutes ………………06 F: Second Not changeable 1.
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Chapter 12. CALIBRATION PV zero, span (1) PV zero adjustment 01-03 (a) Press SETUP key until the PROG/SEG display shows ( (b) Adjust your calibration device to an output signal equal to the 0% range value (See Table 12-9), the signal need to be on the input for 10 to 15 seconds. (c) Press ENTER key after display stabilizes.
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Chapter 12. CALIBRATION Table 12-10. Range Table of TC Range Table of RTD Group Type Code Gain No. Group Type Code Gain No. K (CA) K (CA) K (CA) E (CRC) JIS Õ89 Pt100 (IEC Pt100 J (IC) T (CC) B (PR30-6) R (PR13) S (PR10)
Chapter 12. CALIBRATION Cold junction sensor calibration Scroll ↑, ↓, ←, or → keys to show ( 2022 ) on upper display, then press ENTER key. The cold junction input 0% (CH1) 02-01 (1) Press SETUP key until the PROG/SEG display shows ( (2) Connect the millivolt source between (55)(–) and (56)(+), and then input 0.2V (See Figure 12-10).
Chapter 12. CALIBRATION Current output calibration Scroll ↑, ↓, ←, or → keys to show ( 6.0.6.6. ) on the upper display, then press ENTER key. Connect the digital ammeter across terminals (See Figure 12-9). OUT CH1 output calibration 06-01 (1) Press SETUP key until the PROG/SEG display shows ( Scroll ↑, ↓, ←, or →...
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Chapter 12. CALIBRATION Writing into EEPROM 06-09 (1) Press SETUP key until the PROG/SEG display shows ( Scroll ↑, ↓, ←, or → keys to show ( 1.1.1.1. ) on upper display. (2) Press ENTER key. 12-16...
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DCP551/552 Program Work Sheet Program No. Preparation date: Equipment name: Product name : Pattern graph (Unit : [Programming Map] Time (Unit: hr-min, min-sec, 0.1sec) Segment item Program contents (1)SP Pattern (2)Time, , ÆSP Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7...
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DCP551 Parameter Work Sheet User name Preparation date : Equipment name Product name Model No. :DCP551 Tag name Instrumentation staffer in charge : Business staffer in charge: Variable parameter setting Item code Item User Settings and descriptions Factory default settings settings PA 01 Key lock...
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings PA 41 EG1 LED display event number 0 to 16 (0: EG1 LED is off.) PA 42 EG2 LED display event number 0 to 16 (0: EG2 LED is off.) PA 43 PID operation initialize...
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings PA 88 PV2 equalizer compensation amount No. 9 0 PVU –1000 to +1000 PVU ( PV2 ) PA 89 PV2 equalizer compensation point No. 10 4500 PVU –19999 to +20000 PVU(PV2) PA 90 PV2 equalizer compensation amount No.
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DCP551 Parameter Work Sheet Event configuration data setting Item code Item User Settings and descriptions Factory default settings settings E01-t Event 1 event type 0 to 253 E01-1 Event 1 auxiliary setting 1 ----- –19999 to +20000 (Setting range is variable according to the event types.) E01-2 Event 1 auxiliary setting 2 -----...
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings E12-t Event 12 event type 0 to 253 E12-1 Event 12 auxiliary setting 1 ----- –19999 to +20000 (Setting range is variable according to the event types.) E12-2 Event 12 auxiliary setting 2 -----...
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DCP551 Parameter Work Sheet Event Meaning Setting Operation Auxiliary settings type category category 24 to 63 Event off ----- ----- : None : None Auxiliary 1 Auxiliary 2 Normal PV1 upper limit operation : Hysteresis : Operating point Auxiliary 1 Auxiliary 2 Measuring instrument Normal PV1 lower limit operation...
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DCP551 Parameter Work Sheet Event Meaning Setting Operation Auxiliary settings type category category Advance Mode : None : None Auxiliary 1 Auxiliary 2 Measuring instrument All alarms (logical OR) PV range alarm Instrument alarm PV1 selection PV2 selection Battery voltage drop Event off ----- -----...
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DCP551 Parameter Work Sheet PID parameter setting Item code Item User Settings and descriptions Factory default settings settings Proportional band (PID group 1) 100.0 0.0 to 1000.0% (0.0: On-off control) Integral time (PID group 1) 0 to 3600sec (0: no integral operation) Derivative time (PID group 1) 0 to 1200sec (0: no derivative operation)
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings Proportional band (PID group 7) 100.0 0.0 to 1000.0% (0.0: On-off control) Integral time (PID group 7) 0 to 3600sec (0: no integral operation) Derivative time (PID group 7) 0 to 1200sec (0: no derivative operation) rE-7...
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings P-A4 Proportional band (PID group A4) 100.0 0.0 to 1000.0% (0.0: On-off control) I-A4 Integral time (PID group A4) 0 to 3600sec (0: no integral operation) d-A4 Derivative time (PID group A4) 0 to 1200sec...
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DCP551 Parameter Work Sheet Setup data setting Item code Item User Settings and descriptions Factory default settings settings C 01 PV1 range number 0 to 16 : Thermocouple 48 to 52 : Linear (DC current and DC voltage) 64 to 71 : Resistance temperature detector 96 to 103 : Resistance temperature detector 128 to 134: Linear (DC current and DC voltage)
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings C 29 Selections available when power 0 : Continues until power is turned off. is on during PV channel switching 1 : PV1 2 : PV2 3 : High-temperature PV 4 : Low-temperature PV C 30...
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DCP551 Parameter Work Sheet Item code Item User Settings and descriptions Factory default settings settings C 66 SP limit lower limit PV1 range –19999 to +20000 SPU lower limit C 67 SP limit upper limit PV1 range –19999 to +20000 SPU upper limit C 71 External switch input RSW5...
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DCP551 Parameter Work Sheet Constant value control data setting Item code Item User Settings and descriptions Factory default settings settings ConSt Control mode 0 : Program run mode 1 : Constant value control mode Set point Within setup setting (SP limit) Proportional band 100.0 0.0 to 1000.0%...
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Revision History Printed Manual Number Edition Revised pages Description Date 97-12 EN1I-6186 1st Edition 98-11 2nd Edition Fixed command control → Constant value control Fly leaf Addition of comment Compensating lead wire specifications was deleated 3rd item on NOTE Select ∆ SP setting → Select θ setting 5-28 Pare of Lise changed 7-15...
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Printed Manual Number Edition Revised pages Description date EN1I-6186 10th Edition 11-1 Input type : Changed description Oct. 2005 11-7, 11-8 Soft dust-proof cover set 81446141-001:Deleted 001 11th Edition 2-9 Description of the 4th item of "Handling Precautions" Nov. 2006 added 12th Edition i SAFETY PRECAUTIONS changed. May 2007 ■...
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HONEYWELL SERVICE CENTERS NETHERLANDS NORWAY HONEYWELL BV HONEYWELL A/S Laaderhoogtweg 18 Askerveien 61 NL-1101 EA AMSTERDAM ZO PO Box 263 THE NETHERLANDS N-1371 ASKER Tel.:31 20 56 56 911 NORWAY Tel.:47 66 90 20 30 POLAND PORTUGAL HONEYWELL Ltd UI Augustowka 3...
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A1020 VIENNA AUSTRIA BELGIUM Tel.:43 1 213 300 HONEYWELL S.A. BRAZIL Avenue de Schipol, 3 1140 BRUSSELS HONEYWELL DO BRAZIL AND CIA BELGIUM Rua Jose Alves Da Chunha Tel.:32 2 728 27 11 Lima 172 BUTANTA CANADA 05360 SAO PAULO SP...