Club Car Carryall 295 Maintenance And Service Manual page 408

19
Electrical
3. Check switch light.
3.1. Without inserting switch into control box cover, reconnect switch to harness.
3.2. Remove light green wire (w34) from motor solenoid and cover its ring terminal to prevent a short.
3.3. Reconnect the battery cables, positive (+) cable first, and turn the key switch ON.
3.4. Switch the joystick ON/OFF switch to ON.
3.5. Push joystick forward (lower attachment) and, at the same time, press the float switch and then release
both. The relay and control valve should click and the float switch light should come ON. It should remain
ON until the joystick is pulled to the rear (lift attachment) position.
4. If switch does not work as stated in step 3, replace switch.
5. If switch does work as stated in step 3 and the auxiliary hydraulic feature still does not work, check the following
items:
– Fuse.
– Float and accessory relays.
– Joystick switches.
– Control valves. See Control Valves on page 19-19.
– Continuity of the wires involved.
Float Switch Removal
1. Set the joystick ON/OFF switch to OFF and remove both seats.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Cut the wire tie securing joystick harness to chassis (Figure 19-22, Page 19-11).
4. Access the float switch. See Joystick Removal on page 19-11.
5. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
6. Unplug harness from switch (Figure 19-22, Page 19-11). Squeeze tabs at each end of switch and push switch
out the top of the control box cover.
Float Switch Installation
1. With switch light oriented to the passenger side, insert switch into control box cover until fully seated.
2. Connect harness plug to switch.
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 19-22, Page 19-11).
5. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
Page 19-14 2008-2012 All-Wheel Drive Maintenance and Service Manual
HYDRAULIC ATTACHMENT SYSTEM