Club Car Carryall 295 Maintenance And Service Manual page 233

TROUBLESHOOTING AND ELECTRICAL SYSTEM:
DIESEL VEHICLES
WAVETEK 5XL
V V
OFF
1000 500
200
200
20
200
2 2m
200
20
m
m
200
2000
m
k
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
485
Figure 12-39 Voltage At Headlight Socket
TEST PROCEDURE 36 – Bed Lift Motor
NOTE: Keep the battery connected during this test procedure.
Ensure that the battery is fully-charged before performing this test procedure.
1. Disable the vehicle. See Disabling the Vehicle on page 1-3.
2. Disconnect the red and yellow wires from the bed lift motor (Figure 12-40, Page 12-43).
3. Set a multimeter for 20 VDC.
4. Place the red probe in the bullet connector on the red wire (wire harness side) and place the black probe in the
bullet connector on the black wire (wire harness side) (Figure 12-41, Page 12-44).
5. Have an assistant press the bed lift switch in the UP position and monitor the multimeter:
– A reading of approximately + (positive) 12 VDC indicates that the bed lift harness and switch are wired
correctly. Proceed to step 6.
– A reading of approximately – (negative) 12 VDC indicates that the bed lift harness or switch are wired
incorrectly. Check the wiring of the bed lift harness and bed lift switch. See Wiring Diagram on page 12-8.
– A reading of approximately 0 VDC indicates a failed bed lift switch, failed bed lift circuit breaker, a poor
connection in the bed lift wire harness, or a broken wire.
6. Place the red probe in the bullet connector on the red wire (wire harness side) and place the black probe in the
bullet connector on the black wire (wire harness side) (Figure 12-42, Page 12-44).
7. Have an assistant press the bed lift switch in the DOWN position and monitor the multimeter:
– A reading of approximately – (negative) 12 VDC indicates that the bed lift harness and switch are wired
correctly. Proceed to step 8.
– A reading of approximately + (positive) 12 VDC indicates that the bed lift harness or switch are wired incorrectly.
Check the wiring of the bed lift harness and bed lift switch. See Wiring Diagram on page 12-8.
– A reading of approximately 0 VDC indicates a failed bed lift switch, failed bed lift circuit breaker, a poor
connection in the bed lift wire harness, or a broken wire.
8. If the bed lift motor does not function and the readings obtained in the previous steps are correct, the bed lift
motor has failed and must be replaced. See Bed Lift Motor Removal, Section 4, Page 4-13..
2101
2008-2012 All-Wheel Drive Maintenance and Service Manual
Test Procedures
Figure 12-40 Bed Lift Motor Wires
12
Page 12-43