Club Car Carryall 295 Maintenance And Service Manual page 154

11
Troubleshooting Guide
TROUBLESHOOTING GUIDE
SYMPTOM
Starter fails to operate.
Charge coil does not charge battery.
Transmission does not engage or disengage
smoothly.
TABLE CONTINUED ON NEXT PAGE
Page 11-4 2008-2012 All-Wheel Drive Maintenance and Service Manual
POSSIBLE CAUSES
Starter control circuit is not operating
Start relay failure
Fuse is blown
Battery is dead
Charge coil failed
Loose or broken wire in charge coil circuit
Voltage Regulator failure
Starter solenoid or starter motor failure
Key switch failure
Cylinder and/or crankcase flooded with fuel
Neutral switch failure (failed open)
Transmission shifter linkage is binding or is
out of adjustment
Loose or broken wire in charge coil circuit
Charge coil is shorted (failed closed)
25-amp fuse is blown
Voltage Regulator failure
Battery failure
Transmission shifter linkage is binding or is
out of adjustment
Idle RPM Setting is set too high
Insufficient (low) level of lubricant or wrong
type of lubricant in transmission
Internal gears are damaged or worn
TROUBLESHOOTING AND ELECTRICAL
SYSTEM: GASOLINE VEHICLES
REFER TO
Test Procedure 6 – Starter Control Circuit on
page 11-16
Test Procedure 7 – Start Relay on page 11-17
Test Procedure 2 – Fuse on page 11-13
Test Procedure 1 – Battery on page 11-10
Test Procedure 19 – Charge Coil on page
11-26
Test Procedure 19 – Charge Coil on page
11-26
Test Procedure 20 – Voltage Regulator on
page 11-27
Test Procedure 6 – Starter Control Circuit on
page 11-16
Test Procedure 5 – Key Switch (Starter Circuit)
on page 11-15
See the Kawasaki FH680D engine manual
(CC P/N 103351201).
Test Procedure 15 – Neutral Switch
(Transmission) on page 11-24
Forward/Reverse Shifter Cable Adjustment on
page 17-18
Test Procedure 19 – Charge Coil on page
11-26
Test Procedure 19 – Charge Coil on page
11-26
Test Procedure 2 – Fuse on page 11-13
Test Procedure 20 – Voltage Regulator on
page 11-27
Test Procedure 1 – Battery on page 11-10
Forward/Reverse Shifter Cable Adjustment on
page 17-18
Fuel System on page 15-8
Gearcase Lubrication on page 10-13