Club Car Carryall 295 Maintenance And Service Manual page 12

SECTION 15 - GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES ......................................... 15-1
Gasoline Engine .......................................................................................................................................... 15-1
Engine Removal ...................................................................................................................................... 15-1
Engine Installation ................................................................................................................................... 15-3
Oil Filter Hoses........................................................................................................................................ 15-5
Exhaust System .......................................................................................................................................... 15-6
Muffler Removal ...................................................................................................................................... 15-6
Intermediate Pipe Removal ...................................................................................................................... 15-6
Intermediate Pipe Installation.................................................................................................................... 15-7
Muffler Installation.................................................................................................................................... 15-7
Fuel System ................................................................................................................................................ 15-8
Fuel Lines ............................................................................................................................................... 15-8
Fuel Filter...............................................................................................................................................15-10
Fuel Pump .............................................................................................................................................15-10
Carburetor..............................................................................................................................................15-10
Fuel Level Sending Unit .......................................................................................................................... 15-11
Fuel Tank ...............................................................................................................................................15-14
Carbon Canister .....................................................................................................................................15-17
Fuel Shut-Off Valve.................................................................................................................................15-18
Engine Control Linkages .............................................................................................................................15-19
Accelerator Cable ...................................................................................................................................15-19
Choke Cable ..........................................................................................................................................15-21
Engine Governor Arm .............................................................................................................................15-22
Engine RPM Adjustment .........................................................................................................................15-23
Air Intake System .......................................................................................................................................15-26
Air Filter Replacement.............................................................................................................................15-26
Air Canister Removal ..............................................................................................................................15-27
Air Canister Installation ...........................................................................................................................15-27
Air Filter Intake Hose Removal ................................................................................................................15-27
Air Filter Intake Hose Installation..............................................................................................................15-28
Air Filter Outlet Hose Removal ................................................................................................................15-29
Air Filter Outlet Hose Installation..............................................................................................................15-29
Clutches.....................................................................................................................................................15-30
Clutch Troubleshooting ...........................................................................................................................15-31
Drive Belt ...............................................................................................................................................15-31
Drive Clutch ...........................................................................................................................................15-32
Driven Clutch .........................................................................................................................................15-38
Clutch Cover ..........................................................................................................................................15-41
SECTION 16 - DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES............................................... 16-1
Diesel Engine .............................................................................................................................................. 16-1
Engine Removal ...................................................................................................................................... 16-1
Engine Installation ................................................................................................................................... 16-3
Exhaust System .......................................................................................................................................... 16-5
Muffler Removal ...................................................................................................................................... 16-5
Intermediate Pipe Removal ...................................................................................................................... 16-5
Manifold Pipe Removal ............................................................................................................................ 16-6
Manifold Pipe Installation ......................................................................................................................... 16-6
Intermediate Pipe Installation.................................................................................................................... 16-6
Muffler Installation.................................................................................................................................... 16-6
Fuel System ................................................................................................................................................ 16-8
Fuel Lines ............................................................................................................................................... 16-8
Bleeding Air From Fuel System ................................................................................................................ 16-9
Fuel Filter Replacement ........................................................................................................................... 16-9
Fuel Pump .............................................................................................................................................16-12
Fuel Level Sending Unit ..........................................................................................................................16-12
Fuel Tank ...............................................................................................................................................16-15
Engine Control Linkages .............................................................................................................................16-18
Accelerator Cable ...................................................................................................................................16-18
Engine RPM Adjustment .........................................................................................................................16-19
Air Intake System .......................................................................................................................................16-22
Air Filter Replacement.............................................................................................................................16-22
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