Drive Clutch - Club Car Carryall 295 Maintenance And Service Manual

16
Clutches
Drive Belt Installation
1. Position the new belt on the drive clutch and then start the belt over the top of the driven clutch.
2. Rotate the driven clutch clockwise and roll the belt over the driven clutch sheaves and onto the clutch.
3. Install the clutch outer cover. See Clutch Outer Cover Installation on page 16-37.
4. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.

DRIVE CLUTCH

See General Warnings, Section 1, Page 1-2.
A two-weight drive clutch was used through mid-2011 model year. It was replaced by a three-weight drive clutch
starting late 2011 model year. Replacement parts will remain available for the two-weight drive clutch but not the clutch
as a whole. If the entire drive clutch is to be replaced, only the three-weight design will be available. It will be part of a
kit that includes a matching, replacement spring for the driven clutch. The driven clutch must be modified with this new
spring to work properly with the three-weight drive clutch. See following CAUTIONS.
CAUTION
• To avoid undesirable performance, always replace the spring (3) in the driven clutch (Figure 16-39,
Page 16-36) when replacing a two-weight drive clutch with a three-weight drive clutch.
• Be very careful with the clutches. A clutch that has been dropped will not be properly balanced. If
either clutch is dropped, assume that it is damaged and replace it.
Drive Clutch Removal – Both Designs
1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Remove the top air filter hose (outlet) from the air filter canister.
3. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 16-37.
4. Remove the drive belt. See Drive Belt Removal on page 16-27.
5. Remove the center bolt on the drive clutch.
6. Thread the clutch removal tool (P/N 380002999) into the drive clutch center and advance the tool until the clutch
is released from the adapter shaft. See following CAUTION.
CAUTION
• Hold the clutch assembly firmly when the clutch removal tool is advanced. Once loosened, the clutch
will drop quickly. Do not allow the clutch to fall on a hard surface.
• Do not hit or tap the clutch with a hammer. Do not pry the clutch. These actions will damage the clutch.
7. Remove the drive clutch from the vehicle. See previous CAUTION.
Drive Clutch Cleaning and Inspection
1. Use a dry, lint-free cloth to clean clutch parts. See following CAUTION.
Page 16-28 2008-2012 All-Wheel Drive Maintenance and Service Manual
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES