Rock Wall Assembly - KidKraft BEAR CAVE LODGE Installation And Operating Instructions Manual

Step 14: Rock Wall Assembly
Fig. 14.1
2605
S2
x 4 per
board
A: Lay 2 (0349) Rock Rails down, side by side with angled edges
facing down. (fig. 14.1)
B: Place (2605) Access Board on the bottom of each (0349) Rock Rail
as shown in fig. 14.1. Make sure (2605) Access Board is flush to the
outside and bottom edges of each (0349). Attach using 4 (S2) #8 x
1-1/2" Wood Screws.
C: 7-5/8" down from the top of both (0349) Rock Rails place 1 (2604)
Rock Board B, making sure the sides are flush to the outside edges of
each (0349) Rock Rail. Attach using 4 (S2) #8 x 1-1/2" Wood Screws.
(fig. 14.1)
D: In between the (2605) Access Board and (2604) Rock Board B
stagger 2 (2604) Rock Board Bs and 2 (2603) Rock Board As using 4
(S2) #8 x 1-1/2" Wood Screws per board. Placing them as shown in fig.
14.1, this will prevent rocks from forming a straight line. Make sure the
boards are evenly spaced and do not exceed 2-3/8" between boards.
3/16" Flat
Washer
See details for hardware
1/4" Barrel
Nut
Wood Parts
1 x Access Board 1 x 6 x 19-3/4"
2605
3 x Rock Board B 1 x 6 x 19-3/4"
2604
2 x Rock Board A 1 x 6 x 19-3/4"
2603
2 x Rock Rail 2 x 3 x 51"
0349
2603
2604
Note: Gaps between boards 2-1/4",
not to exceed 2-3/8"
1/4" Lock
Washer
PB2
S10
Rock
24 x
S2
5 x
S10
5 x
PB2
2603
2604
Fig. 14.3
E: Place 1 rock on each (2603) Rock Board
A and (2604) Rock Board B (fig. 14.2) and
attach using 1 (PB2) 1/4 x 1-1/4" Pan Bolt
(with lock washer, flat washer and barrel nut)
and 1 (S10) #8 x 1" Pan Screw per rock. The
Screw must be in the hole directly under the
Pan Bolt, it will stop the rock from spinning.
(fig. 14.3)
Maintain 2-3/8" spacing in b/w boards
See Details for hardware
Hardware
#8 x 1-1/2" Wood Screw
#8 x 1" Pan Screw
1/4 x 1-1/4 Pan Bolt
(1/4" lock washer, 3/16" flat washer & 1/4" barrel nut)
48
0349
2604
7-5/8"
Approx
Fig. 14.2
SIZE DWG. NO.
A Rock Wall Prep
SCALE:1:50
WEIGHT: SHEET 3 OF 3
5 x Rocks (3 green/2 yellow)
Note: The holes
in the rock boards
must orient to the
top of the boards.
REV.
SIZE
DWG. NO.
A
SCALE:1:50
WE
Other Parts
R