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B R O C K W E L L – F 2 4 8 1 0 / P R E S T O N – F 2 4 8 0 0 /
T W I N M O U N TA I N L O D G E – F 2 5 7 0 0 Z
INSTALLATION AND OPERATING INSTRUCTIONS
WARNING
OBSTACLE FREE SAFETY ZONE -30' 9" x 27'1" (9.37 x 8.23 m) area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6' 7" (2.01 m)
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as multi-unit residences, schools, churches, nurseries, day cares or parks.
Warning. Only for domestic use.
10 - 12 Hrs
FOR FORT & SWING
TWO PERSON
ASSEMBLY
KidKraft, Inc.
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft.com
canadacustomerservice@kidkraft.com
1.800.933.0771
972.385.0100
For online parts replacement visit
https://parts.kidkraft.com/
To reduce the risk of serious injury or death, you must read and follow these instructions.
Keep and refer to these instructions often and give them to any future owner of this play set.
Manufacturer contact information provided below.
B R O C K W E L L
Required:
53" Add On A (A24815)
53" Add On B (A24816)
53" Add On C (A24817)
53" Add On E (A24819)
53" Add On F (A24820)
KidKraft Netherlands BV
Olympisch Stadion 29
1076DE Amsterdam
The Netherlands
europecustomerservice@kidkraft.com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts.kidkraft.eu/
P R E S T O N
T W I N M O U N TA I N L O D G E
Required:
53" Add On A (A24815)
53" Add On B (A24816)
53" Add On C (A24817)
53" Add On D (A24818)
53" Add On E (A24819)
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . pg . 3
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg . 4
Instructions for Proper Maintenance . . . . . . . . . pg . 5
About Our Wood – Limited Warranty . . . . . . . . . pg . 6
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg . 7
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 9
Step-By-Step Instructions . . . . . . . . . . . . . . . . . . .pg. 18
Installation of I . D . / Warning Plaque . . . . . .Final Step
9404815
Rev 07/05/2019
Required:
53" Add On A (A24815)
53" Add On B (A24816)
53" Add On C (A24817)
53" Add On D (A24818)
53" Add On G (A24821)
10 - 12 Hrs
10 - 12 Hrs
2-4 Hrs
2 - 4 Hrs
FOR FORT & SWING
FOR FORT & SWING
TUBE SLIDE
TWO PERSON
ASSEMBLY
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Summary of Contents for KidKraft BROCKWELL
- Page 1 Instructions for Proper Maintenance . . . . . . . . . pg . 5 KidKraft, Inc. KidKraft Netherlands BV About Our Wood – Limited Warranty . . . . . . . . . pg . 6...
- Page 2 ALTERNATE CONFIGURATIONS USING BROCKWELL/PRESTON/TWIN MOUNTAIN LODGE FOLLOW INSTRUCTIONS FOR BROCKWELL : REQUIRED: A24815 - 53’’ Add on A F24825 - LANGDON RETREAT A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24819 - 53’’ Add on E A24820 - 53’’...
- Page 3 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
- Page 4 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
- Page 5 Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
- Page 6 About Our Wood KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
- Page 7 Keys to Assembly Success Tools Required • Tape Measure • #1, #2 & #3 Phillips • Open End Wrench • 3/16” Hex Key • Carpenters Level or Robertson Bits (7/16”, 1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square or Screwdriver •...
- Page 8 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.
- Page 9 (2) 061 - 2 x 2 x 63" - Side Joist - 3599064 (1) 130 - 2 x 2 x 39-5/8" - Table Support - 3592612 (1) 140 - 4 x 6 x 92" - Engineered SW Beam - 3599049 1x - KidKraft 1x - Acro Bar 1x - DX Swing Hangers...
- Page 10 Hardware Identification (53" Add On A) (Actual Size) Wafer Bolt 5/16 x 3" Wafe Bolt 5/16 x 2-1/8" (7) WB7 - - (53613330) (5) WB9 - - (53613324) Wafer Bolt 5/16 x 2-3/8" (7) WB8 - - (53613326) 1/4 x 1-3/8" (4) WL3 - Wafer Lag - (52613216) Wafer Bolt 5/16 x 2-5/8"...
- Page 11 Hardware Identification (53" Add On A) (Actual Size) (5) TN1 - 1/4" T - Nut (54503200) (1) LW2 - 5/16" Lock Washer - (51303300) (9) FW0 - 3/16" Flat Washer - (51103100) (14) LW1 - 1/4" Lock Washer - (51303200) (11) FW1 - 1/4"...
- Page 12 Part Identification (53" Add On B) (Reduced Size) (1) 120 - 1-1/4 x 15-3/4 x 42-1/8" Door Window Panel 37608977 (1) 051 - 1-1/4 x 43 x 92" (1) 052 - 1-1/4 x 43 x 92" Front Wall Panel Back Wall Panel 37598971 37598970 (1) 010 - 2-13/32 x 6-3/4 x 34"...
- Page 13 Part Identification (53" Add On B) (Reduced Size) (4) 032 - 1 x 6 x 22-1/8" - Board Rock A - 3598511 (5) 033 - 1 x 6 x 22-1/8" - Board Rock B - 3598512 (1) 091 - 1-1/4 x 3 x 22" - Diagonal - 3592607 (1) 361 - 1 x 6 x 19"...
- Page 14 Part Identification (53" Add On C) (Reduced Size) (2) 362 - 5/4 x 6 x 12" - Starburst Centre (2) 394 - 1 x 5 x 7-1/8" - End Gable C - 3598305 - 3599047 (1) 132 - 1-1/4 x 5 x 10" - Chalkwall Block (2) 393 - 1 x 5 x 12-1/8"...
- Page 15 Part Identification (53" Add On C) (Reduced Size) (1) 350 - 1-1/4 x 39 x 50-3/16" (1) 351 - 1-1/4 x 39 x 50-7/16" Roof Panel A - 37599022 Roof Panel B - 37599029 (1) 050 - 1-1/4 x 37 x 92" (1) 040 - 1-1/4 x 37 x 92"...
- Page 16 Part Identification (53" Add On D) (Reduced Part Size) 1x - Rocks (9pk) 2x - Acro Handle (3320093) Green/Yellow/Burgundy 1x - Telescope w/ Mount (9320131) Green (3320161) 1x - Steering Wheel (3320255) 2x - Swing Belt Seat (9320130) Green 1x - Plastic Formed Washer (18 Pk) (3290000) 1x - TNR3 Short Exit...
- Page 17 Part Identification (53" Add On F) (Reduced Part Size) 1x - Rocks (9pk) (3320093) Green/Yellow/Burgundy 2x - Acro Handle 1x - Telescope w/ Mount (9320131) Green (3320161) 1x - Steering Wheel (3320255) 2x - Swing Belt Seat (9320130) Green 1x - Plastic Formed Washer (18 Pk) (3290000) (4) 230 - 1 x 4 x 29"...
- Page 18 • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department. MODEL NUMBER: Brockwell / Preston / Twin Mountain Lodge CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D.
- Page 19 Step 1: Bench Assembly A: Open the Folding Bench Assembly. (fig. 1.1, 1.2 and 1.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 1.4) C: Tighten the top screws in all 4 Bench Legs.
- Page 20 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access on one side of 4 (022) Treads and (021) Right Access on the other side with the grooves facing in. (fig. 2.1) B: Fit each (022) Tread into grooves on both (020) and (021) Access rails, make sure the top edge of the (022) Treads are flush to the front of the Access rails.
- Page 21 Step 2: Access Ladder / Rockwall Assembly Part 2 D: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top (022) Tread. Attach using 4 (S11) #8 x 2” Wood Screws. (fig. 2.3) E: Place (024) Rock Rail on the ground next to (020) Left Access so it matches the orientation of the two access rails as shown in fig.
- Page 22 Step 3: Rockwall Assembly Part 1 A: Place (031) Access Board flush to the top of the Access Ladder/Rockwall Assembly and (030) Access Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (032) Board Rock A and (033) Board Rock B as shown in fig.
- Page 23 Step 3: Rockwall Assembly Part 2 C: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.2 and 3.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
- Page 24 Step 4: Slide Wall Assembly A: Place (041) Narrow Back Panel against the left side of (040) Slide End Panel noticing panel orientation. The tops and bottoms of the panels should be flush and panels square. Pre-drill with a 3/16” drill bit, then fasten (041) Narrow Back Panel to (040) Slide End Panel with 4 (WL5) 1/4 x 2-1/2”...
- Page 25 Step 5: Swing Wall Assembly A: Place (051) Front Wall Panel against the left side of (050) SW Wall Panel noticing panel orientation. The tops and bottoms of the panels should be flush and panels square. Pre-drill with a 3/16” drill bit, then fasten (051) Front Wall Panel to (050) SW Wall Panel with 4 (WL5) 1/4 x 2-1/2”...
- Page 26 Step 6: Join Swing and Slide Wall Assemblies Part 1 A: With at least two helpers lift the Slide Wall Assembly and Swing Wall Assembly so the (041) Narrow Back Panel and (042) Narrow Front Panel meet with (052) Back Wall Panel and (051) Front Wall Panel and are tight together as shown in fig.
- Page 27 Step 6: Join Swing and Slide Wall Assemblies Part 2 C: From inside the assembly, tight to both (040) Slide End Wall and (050) SW Wall Panel, halfway up the assembly, 5/8” below the panel, loosely attach 1 (061) Side Joist to (041) Narrow Back Panel and (052) Back Wall Panel with 3 (WB10) 5/16 x 2-5/8”...
- Page 28 Step 6: Join Swing and Slide Wall Assemblies Part 3 E: From outside the assembly, place 1 (062) Roof Support against (041) Narrow Back Panel and (052) Back Wall Panel so it sits 3/4” above the panels and has approximately 3-1/16” overhang at each corner then attach with 3 (WB8) 5/16 x 2-3/8”...
- Page 29 Step 6: Join Swing and Slide Wall Assemblies Part 4 G: On the inside of the assembly attach (041) Narrow Back Panel to (052) Back Wall Panel using 2 Flat Panel Brackets in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 6.8 and 6.9) H: Repeat Step G to attach (042) Narrow Front Panel to (051) Front Wall Panel.
- Page 30 Step 7: Floor Assembly Part 1 A: Place 1 (070) Floor Board tight to (040) Slide End Panel and 1 tight to (050) SW Wall Panel then attach each to the (061) Side Joists with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig.
- Page 31 Step 7: Floor Assembly Part 2 C: Measure the distance from the Back Wall to the Front Wall from the inside of the panels to make sure it equals 35-3/4”. Maintain this measurement when installing the floor boards. Starting at the Slide Wall place 3 (070) Floor Boards tight to the previously attached (070) Floor Board, followed by 1 (072) Floor Board then 8 more (070) Floor Boards.
- Page 32 Step 8: Attach Wall Tops A: In the opening of (050) SW Wall Panel, from the inside, attach (080) SW Wall Top, tight to the corner of the panels with overhang facing in with 1 (S11) #8 x 2” Wood Screw at each end as shown in fig. 8.1 and 8.2. B: Attach (080) SW Wall Top to slat in (050) SW Wall Panel with 1 Corner Bracket using 3 (S13) #6 x 5/8”...
- Page 33 Step 9: Attach SW Ground and Diagonal A: Loosely attach (090) SW Ground to (091) Diagonal with 1 (WB9) 5/16 x 2-1/8” Wafer Bolt (with flat washer and t-nut) then place (091) Diagonal tight and flush to the front of (050) SW Wall Panel. (090) SW Ground to be flush to the bottom of (050) SW Wall Panel.
- Page 34 Step 10: Attach Access Ladder/Rockwall Assembly Part 1 A: Place Access Ladder/Rockwall Assembly from Step 3 against (052) Back Wall Panel, flush to the outside edge and flush to the top of the floor boards then attach with 4 (S11) #8 x 2” Wood Screws. (fig. 10.1 and 10.2) Fig.
- Page 35 Step 10: Attach Access Ladder/Rockwall Assembly Part 2 B: Place (031) Access Board from Step 3, Part 1 against (020) Left Access and (024) Rock Rail and flush to the top then attach with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 10.3 and 10.4) Fig.
- Page 36 Step 10: Attach Access Ladder/Rockwall Assembly Part 3 C: Place (100) RW-AL Ground Brace flush to the end and bottom of (024) Rock Rail. Make sure the other end of the board is flush to the bottom of (050) SW Wall Panel then attach to (024) Rock Rail with 2 (S11) #8 x 2” Wood Screws.
- Page 37 Step 11: Attach Steel Hand Grips to Fort A: Measure 6” from the top of (025) RW/AL Support on (052) Back Wall Panel in the 2 places shown below, pre-drill with a 1/8” drill bit then attach 2 Steel Hand Grips with 2 (WL3) 1/4 x 1-3/8” Wafer Lag (with flat washer) per Steel Hand Grip.
- Page 38 Step 12: Door Panel Assembly Part 1 A: On the inside of (120) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 12.1 and 12.2) B: On the inside of (120) Door Window Panel measure 22”...
- Page 39 Step 12: Door Panel Assembly Part 2 C: On the outside of the (120) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 12.3) D: Attach 2 Door Hinges on the outside of the (120) Door Window Panel on the opposite side from the Door Handle.
- Page 40 Step 12: Door Panel Assembly Part 3 E: In the opening for the door, measure 3/4” from the top of (042) Narrow Front Panel bottom and maximum 5/8” from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to (042) Narrow Front Panel using 3 (S13) #6 x 5/8”...
- Page 41 Step 12: Door Panel Assembly Part 4 F: In the notched out opening of (121) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 12.7) Important: Use a hand held screw driver and DO NOT over tighten. G: On the inside of the assembly, attach (121) Door Stop to (042) Narrow Front Panel with 3 (S11) #8 x 2”...
- Page 42 Step 13: Front Wall Assembly Part 1 A: Place (130) Table Support flush to the notched out ends of (131) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 13.1. B: Place Table Top Assembly tight in the opening of (051) Front Wall Panel and attach (130) Table Support to (051) Front Wall Panel with 2 (S3) #8 x 2-1/2”...
- Page 43 Step 13: Front Wall Assembly Part 2 C: Place (132) Chalkwall Block tight to the top and left hand side of the opening in (051) Front Wall Panel then place the Flat Panel Bracket against (132) Chalkwall Block and (051) Front Wall Panel. Attach Flat Panel Bracket to (051) Front Wall Panel first then to (132) Chalkwall Block with 4 (S8) #12 x 3/4”...
- Page 44 Step 13: Front Wall Assembly Part 3 D: From inside the assembly place Sky Chalk Wall tight to (132) Chalkwall Block and (131) Table Top then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside to the left side of the (051) Front Wall Panel.
- Page 45 Step 13: Front Wall Assembly Part 4 E: From inside the assembly place (133) Chalkwall Side tight to (051) Front Wall Panel, (131) Table Top and (132) Chalkwall Block. Attach to (132) Chalkwall Block first from the side with 1 (S3) #8 x 2-1/2” Wood Screw then from the inside to (051) Front Wall Panel with 1 (S20) #8 x 1-3/8”...
- Page 46 (140) Engineered SW Beam as shown in fig. 14.1 and 14.4. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach KidKraft Plaque to centre of (140) Engineered SW Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 14.5) Fig.
- Page 47 Step 14: Swing Beam Assembly Part 2 E: On the Fort End of (140) Engineered SW Beam attach 2 Heavy Flat Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 14.6 and 14.7) F: Place (141) SW Mount in between both Heavy Flat Brackets and place 1 Heavy L-Bracket against (140) Engineered SW Beam and (141) SW Mount.
- Page 48 Step 15: Swing Post Assembly Part 1 Heavy L-Bracket Note: Keep all bolts from Step 15 series loose Fig. 15.1 until start of Step 17 Bottom View A: Place (150) SW Block Angle on top of (151) Block SW and attach 2 Heavy L-Brackets on top of (150) SW Block Angle feeding 2 (G17) 3/8 x 6”...
- Page 49 Step 15: Swing Post Assembly Part 2 D: Place Swing End of (140) Engineered SW Beam in between Heavy L-Brackets assembled in Step A making sure holes are lined up then attach Swing Post Assembly to Swing Beam Assembly using 1 (G20) 3/8 x 4” Hex Bolt (with 2 flat washers and lock nut) through Heavy L-Bracket.
- Page 50 Step 15: Swing Post Assembly Part 3 F: Place (141) SW Mount flush to the top of (050) SW Wall Panel. Attach with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) in the bottom hole from outside the assembly and 1 (G5) 5/16 x 4-1/2” Hex Bolt (with 2 x flat washer and 1 lock nut) in the top hole from inside the assembly.
- Page 51 Step 16: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Fig. 16.1 A: To adjust for uneven ground, raise or lower the (160) Support Cross on the (152) SW Post. Make sure the Support Cross is level prior to attaching with the lag screws.
- Page 52 Step 17: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 15 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (152) SW Post, as shown in fig. 17.1. B: Attach 1 (LS9) 5/16 x 4-3/4”...
- Page 53 Step 18: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 18.1 drive the Rebar Ground Stakes 13” into the ground against (040) Slide End Panel, on the Front, (091) Diagonal, (024) Rock Rail and both (152) SW Posts.
- Page 54 Step 19: Lower Crowsnest Assembly Part 1 A: Attach 1 (190) Crowsnest Gusset to 1 (191) Crowsnest Joist so the bottoms and ends are flush with 1 (S7) #12 x 2” Pan Screw. Repeat to make a second set with the (191) Crowsnest Joist on the opposite side from the first.
- Page 55 Step 19: Lower Crowsnest Assembly Part 2 B: Place (192) Crowsnest Back against the ends of (191) Crowsnest Joists so the tops are flush then attach with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 19.3 and 19.4) Fig. 19.3 Flush Flush Fig.
- Page 56 Step 20: Upper Crowsnest Assembly Part 1 A: Loosely attach (200) Crowsnest Top to 2 (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut). The distance between uprights must be 25-1/2”. (fig. 20.1) B: Loosely attach (202) Crowsnest Front to each (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8”...
- Page 57 Step 20: Upper Crowsnest Assembly Part 2 D: Attach 1 (203) Crowsnest Short flush to the top of (200) Crowsnest Top using 6 (S11) #8 x 2” Wood Screws as shown in fig. 20.2. E: Attach 1 (204) Crowsnest Spacer flush to the outside of each (201) Upright Crowsnest using 3 (S11) #8 x 2” Wood Screws per board as shown in fig.
- Page 58 Step 21: Crowsnest Assembly Part 1 A: Attach 1 (210) Crowsnest Bottom Side flush to the inside edge of the panel posts on (040) Slide End Panel and tight to the top of the floor support on (040) Slide End Panel using 3 (S11) #8 x 2” Wood Screws per side.
- Page 59 Step 21: Crowsnest Assembly Part 2 B: Place the Lower Crowsnest Assembly from Step 19 centred in the opening of (040) Slide End Panel, in between (210) Crowsnest Bottom Sides, tight to the top of the floor boards then attach with 2 (S11) #8 x 2” Wood Screws per side.
- Page 60 Step 21: Crowsnest Assembly Part 3 C: Attach 1 (211) Short Crowsnest Joist tight to (192) Crowsnest Back and flush to the bottom of each (210) Crowsnest Bottom Side using 3 (S20) #8 x 1-3/8” Wood Screws per board as shown in fig. 21.5. Screws to be installed from outside the assembly.
- Page 61 Step 21: Crowsnest Assembly Part 4 E: Place Upper Crowsnest Assembly from Step 20 in between (210) Crowsnest Bottom Sides so (202) Crowsnest Front is flush to the bottom and front of each (210) Crowsnest Bottom Side and to the tops of (190) Crowsnest Gussets and (191) Crowsnest Joists.
- Page 62 Step 21: Crowsnest Assembly Part 5 F: Attach (202) Crowsnest Front to each (190) Crowsnest Gusset and each (191) Crowsnest Joist with 8 (S4) #8 x 3” Wood Screws. (fig. 21.8) G: Place 1 (212) Crowsnest Side flush to the top and front of (200) Crowsnest Top make sure each board is level then attach with 2 (S3) #8 x 2-1/2”...
- Page 63 Step 21: Crowsnest Assembly Part 6 H: From inside the assembly attach (040) Slide End Panel to each (190) Crowsnest Gusset with 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 21.9 and 21.10) I: Double check that each (212) Crowsnest Side is level then attach to (040) Slide End Panel flush to the inside of the panel post with 2 (S3) #8 x 2-1/2”...
- Page 64 Step 22: Crowsnest Floor Assembly A: Lay down (220) Crowsnest Gap Board flush to front of (202) Crowsnest Front and (221) Crowsnest Floor flush to back of (192) Crowsnest Back. In between the gap and floor boards place another (221) Crowsnest Floor.
- Page 65 B: Measure 2-1/4” from each (230) Cedar Wall then attach another (230) Cedar Wall per side, tight to the floor and gap boards using 4 (S33) #8 x 1” Wood Screws per board. (fig. 23.1) C: If you purchased a Brockwell refer to Step 46, once completed return to Step 34 and continue. Fig. 23.1 Bevelled edges facing out.
- Page 66 (Preston/ Twin Step 24: Slide Section Assemblies Mountain Lodge) Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 24.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
- Page 67 Step 24: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 24.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
- Page 68 Step 25: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 25.1 and 25.5, then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (220) Crowsnest Gap Board (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
- Page 69 Step 26: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
- Page 70 Step 26: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go Fig. 26.5 through the side with the hexagonal recess. Keep all bolts loose until further step.
- Page 71 Step 27: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through Fig. 27.1 the side with the hexagonal recess. Keep all bolts loose until further step.
- Page 72 Step 27: Attach Elbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
- Page 73 Step 28: TNR Brace Assembly A: Attach (281) TNR Upright to (280) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2”...
- Page 74 Step 29: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
- Page 75 Step 30: Attach TNR Brace Assembly A: Use (281) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 30.1 and 30.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4”...
- Page 76 Step 31: Attach TNR3 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 31.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
- Page 77 Step 32: Attach Exit End Assembly to Fort Note: When installing Pan Bolts make sure to Fig. 32.1 Top Slide Bolt Holes Elbow look at holes so bolts go through the side with the Assembly round recess and the lock nuts go through the side with the hexagonal recess.
- Page 78 Step 33: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 33.1 drive 1 Rebar Ground Stake 13” into the ground against the (281) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
- Page 79 Step 34: Roof Rafter Assembly A: Attach 1 (340) Roof Rafter to a second (340) Roof Rafter at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this twice so there are 2 Roof Rafter Assemblies. (fig. 34.1) Fig. 34.1 Roof Rafter Assembly Wood Parts...
- Page 80 Step 35: Roof Assembly Part 1 A: Place (350) Roof Panel A against (351) Roof Panel B so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 35.1, 35.2 and 35.3) B: Attach 2 more Narrow Angle Brackets on the middle slats so they are centred on the slat with 2 (S0) #8 x 7/8”...
- Page 81 Step 35: Roof Assembly Part 2 C: Place 1 Roof Rafter Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 8 (S11) #8 x 2” Wood Screws. (fig. 35.4) D: Attach the second Roof Rafter Assembly on the opposite side, peaks to meet and ends are flush with 8 (S11) #8 x 2”...
- Page 82 Step 36: Back Gable Assembly Part 1 A: Measure from the outside edges of each (340) Roof Rafter on the Back side of the the Roof Assembly so the distance is 72”. (fig. 36.1) B: Maintain the 72” then tight to each rafter attach (360) Back Gable Support with 1 (S3) #8 x 2-1/2” Wood Screw and 1 (S11) #8 x 2”...
- Page 83 Step 36: Back Gable Assembly Part 2 Fig. 36.3 C: Turn the Roof Assembly over so the Back side is on Inside View the bottom. Place (361) BK Centre Gable on top of (360) Back Gable Support and on both (340) Roof Rafters, tight to the peak, then attach with 2 (S20) #8 x 1-3/8”...
- Page 84 Step 37: Front Gable Assembly A: Measure from the outside edges of each (340) Roof Rafter on the Front side of the Roof Assembly so the distance is 72”. (fig. 37.1) B: Maintain the 72” then tight to each rafter attach (370) Mid Gable Support with 1 (S3) #8 x 2-1/2” Wood Screw and 1 (S11) #8 x 2”...
- Page 85 Step 38: Attach Roof Assembly to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Front side of the fort. Guide the Roof Assembly onto the fort so all four (340) Roof Rafters sit flush to the outside edges of (062) Roof Supports.
- Page 86 Step 38: Attach Roof Assembly to Fort Part 2 C: On the Back of the assembly attach each (340) Roof Rafter to (062) Roof Support with 1 Small Jamb Mount per side using 2 (S0) #8 x 7/8” Truss Screws per mount. (fig. 38.3 and 38.4) Back Parts removed for clarity...
- Page 87 Step 39: Front Roof Assembly Part 1 A: On the Front, from inside the assembly, measure 36” from the end of (062) Roof Support. Place (390) FR Centre Gable on top of (051) Front Wall Panel so the middle is at the 36” mark. Attach to (062) Roof Support, (370) Mid Gable Support and (340) Roof Rafters with 5 (S20) #8 x 1-3/8”...
- Page 88 Step 39: Front Roof Assembly Part 2 D: From inside the assembly measure 10” from each side of the (390) FR Centre Gable then place 1 (391) End Gable A on top of (051) Front Wall Panel and (042) Narrow Front Panel at each 10” mark and attach to (062) Roof Support, (370) Mid Gable Support and (340) Roof Rafters with 4 (S20) #8 x 1-3/8”...
- Page 89 Step 39: Front Roof Assembly Part 3 F: From outside the assembly place a 2 x 2 Panel Window in each opening and attach to (390) FR Centre Gable and each (391) End Gable A with 6 (S33) #8 x 1” Wood Screws per window. (fig. 39.4) Fig.
- Page 90 Step 40: Attach Swings A: Using 1 Threaded Quick Link per chain, join 1 Long Swing Chain to each side of the Swing Belt Seat. Make sure to close the Threaded Quick Link tightly using an adjustable wrench. (fig. 40.1 and 40.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar.
- Page 91 Step 41: Attach Telescope A: On the front, outer corner of the Crowsnest pre-drill with a 1/8” drill bit then attach Telescope to (200) Crowsnest Top and (212) Crowsnest Side with 2 (S11) #8 x 2” Wood Screws. (fig. 41.1 and 41.2) Fig.
- Page 92 Step 42: Attach Steering Wheel A: On the front upright of (050) SW Wall Panel attach Steering Wheel with 1 (WB10) 5/16 x 2-5/8” Wafer Bolt (with flat washer x 2 and lock nut). The bolt is attached from the outside of the assembly. (fig. 42.1 and 42.2) B: If you purchased a Preston refer to Step 47.
- Page 93 Step 43: Attach Flower Boxes (Brockwell / Twin Mountain Lodge) A: On the front of the assembly place 1 Flower Box under each window and attach to (051) Front Wall Panel and (042) Narrow Front Panel with 2 (S13) #6 x 5/8” Pan Screws per Flower Box. (fig. 43.1 and 43.2) Fig.
- Page 94 (Brockwell / Twin Step 44: Attach Clock Assembly Mountain Lodge) A: On the front of the assembly measure 3-1/4” up from the bottom of the centre board in (042) Narrow Front Panel then place the Gable Clock Assembly at the marked location centred under the Flower Box then attach with 4 (S10) #8 x 1”...
- Page 95 (Brockwell / Twin Step 45: Attach Slide to Fort Mountain Lodge) Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place Slide centred in the opening of the (051) Front Wall Panel. Slide must be tight to the outside of (051) Front Wall Panel.
- Page 96 Step 46: Crowsnest Front Wall Assembly (Brockwell only) A: In between (204) Crowsnest Spacers, flush to the front of (202) Crowsnest Front place (460) Wall Board Support and attach with 3 (S3) #8 x 2-1/2” Wood Screws. (fig. 46.1 and 46.2) B: Evenly space 4 (230) Cedar Walls in between both (201) Upright Crowsnests so the gap between each measures approximately 2-3/8”.
- Page 97 Step 47: Attach Upper Window Insert (Preston only) Part 1 A: Remove Transom from Front Wall Panel by removing 4 (S0) #8 x 7/8” Truss Screws. (fig. 47.1 and 47.2) Transom Fig. 47.2 Inside View Fig. 47.1...
- Page 98 Step 47: Attach Upper Window Insert (Preston only) Part 2 B: Attach (470) Upper Window Insert to Front Wall Panel from the inside with 9 (S0) #8 x 7/8” Truss Screws. (fig. 47.3 and 47.4) Fig. 47.3 Fig. 47.4 Inside View Wood Parts Hardware Upper Window Insert...
- Page 99 Step 48: Attach Gable Clock and Flower Boxes (Preston only) A: On the front of the assembly place 1 Flower Box under centre and right windows and attach to (051) Front Wall Panel and (470) Upper Window Insert with 2 (S13) #6 x 5/8” Pan Screws per Flower Box. (fig. 48.1 and 48.2) B: On the front of the assembly measure 3-1/4”...
- Page 100 4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - KidKraft Other Parts Hardware #6 x 5/8” Pan Screw 1 x I.D. Plaque - KidKraft...
- Page 101 NOTES...
- Page 102 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at KidKraft https://prdregistration.kidkraft.com/ 4630 Olin Road Dallas, TX 75244 United States KidKraft would like to say Thank You for Attention: Customer Service your time and feedback.