Muffler Installation - Club Car Carryall 500 2019 Maintenance And Service Manual

22
Muffler

MUFFLER INSTALLATION

1. Install the new exhaust gasket (7) on the exhaust port studs (Figure 22-2, Page 22-2).
2. Put the muffler (2) into position on the engine.
3. Install the nuts (3), bolt (4), washer (5), and bolts (6). Tighten the hardware by hand.
4. Tighten the hardware in the following order:
4.1. Tighten the nuts (3) to 19 ft·lb (26 N·m).
4.2. Tighten the bolt (4) to 17 ft·lb (23 N·m).
4.3. Tighten the bolts (6) to 17 ft·lb (23 N·m).
5. If the oxygen sensor (1) was removed, install the oxygen sensor. See Oxygen Sensor Installation.
6. Connect the battery and spark plug wire.
7. Set the Forward/Neutral/Reverse control (FNR) to N.
8. Set the Maintenance/Operate switch to MAINTENANCE.
9. Put the chocks against the wheels.
DANGER
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine produces
carbon monoxide, which is an odorless, deadly poison.
10. Start the engine.
11. Check for exhaust leaks and correct engine operation. See following DANGER.
Page 22-2 2019 Carryall 500 and 700 Maintenance and Service Manual
Figure 22-2 Muffler Installation
EXHAUST SYSTEM: GASOLINE VEHICLES