YOKOGAWA ZX8D User Manual

Zirconia oxygen analyzer

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User's
Manual
Model ZX8D
Zirconia Oxygen Analyzer
IM 11G00E01-01EN
IM 11G00E01-01EN
6th Edition

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Table of Contents
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Summary of Contents for YOKOGAWA ZX8D

  • Page 1 User’s Manual Model ZX8D Zirconia Oxygen Analyzer IM 11G00E01-01EN IM 11G00E01-01EN 6th Edition...
  • Page 2 Introduction Thank you for purchasing the ZX8D Zirconia Oxygen Analyzer. Please read the following respective documents before installing and using the ZX8D Zirconia Oxygen Analyzer. The related documents are as follows. General Specifications Model Contents Document number Note IR202 Infrared Gas Analyzer...
  • Page 3 CAUTION • This unit should be installed in a place which conforms to the conditions noted in the instruction manual. Otherwise, it may cause electric shocks, fire or malfunction of the unit. • During installation work, care should be taken to keep the unit free from entry of cable chips or other foreign objects.
  • Page 4 The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance. IM 11G00E01-01EN...
  • Page 5 • No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA. • YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation. • If you have any questions, or you find mistakes or omissions in the user’s manuals, please contact our sales representative or your local distributor.
  • Page 6 CE marking products Authorized Representative in EEA The Authorized Representative for this product in EEA is Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands). Identification Tag This manual and the identification tag attached on a packing box are essential parts of the product.
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  • Page 8: Table Of Contents

    Toc-1 Model ZX8D Zirconia Oxygen Analyzer IM 11G00E01-01EN 6th Edition CONTENTS Introduction ....................i Safety Precautions ..................iii CE marking products ..................v Overview ......................1 Specifications ....................2 Name and Description of Each Part ............4 Installation .....................5 Mounting method ....................5 Piping ........................6 Sampling .......................
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  • Page 10: Overview

    Overview The zirconia oxygen analyzer utilizes a solid electrolyte consisting mainly of zirconia (ZrO ) which conducts only oxygen ions at a high temperature. It is an oxygen sensor which measures, based on the principle of an oxygen concentration cell, the electromotive force produced due to the difference in oxygen concentration between the measured gas and reference air.
  • Page 11: Specifications

    Output signal: 4 to 20mA DC and 0 to 1V DC linear connected to infrared gas analyzer or direct output from sensor of the ZX8D. Sensor output: Logical output of zirconia sensor (with sensor temperature of 800°C) E = 50.74 log 20.6...
  • Page 12 Safety, EMC and RoHS conforming standards (Only ZX8D-□*D) Installation altitude: 2000 m or less Pollution degree: Installation category: Note: Installation category, called overvoltage category, specifies impulse withstanding voltage. Category II is for electrical equipment. Pollution degree indicates the degree of existence of solid, liquid, gas or other inclusions which reduce dielectric strength.
  • Page 13: Name And Description Of Each Part

    Name and Description of Each Part Name and description of each part on case OXYGEN ANALYZER TEMP. AC250V T3.15A INPUT Front view Side view F0301.ai Name Function Case cover Protects the internal components. Retaining screw Fix the case cover. Main switch Turn ON to supply power to the interior.
  • Page 14: Installation

    Installation WARNING This unit is not explosion-proof type. Do not use it in a place with explosive gases to prevent explosion, fire or other serious accidents. CAUTION This unit should be installed in a place which conforms to the conditions noted in the instruction manual.
  • Page 15: Piping

    • This analyzer is of an indoor structure. When installing outdoors, select a place which is not exposed to rain or water or use a protective cover. • Select a clean place which is free from corrosive gas or combustible gas. Piping Connect pipes to the gas inlet and outlet at the bottom of the unit.
  • Page 16: Sampling

    Sampling WARNING • This unit is not explosion-proof type. Do not use it in a place with explosive gases to prevent explosion, fire or other serious accidents. • When combustible gases are contained in measuring gas, check the gas composition and instrument specifications before use, or else the best performance may not be obtained or there may be a danger of explosion.
  • Page 17: Wiring Method

    Wiring method CAUTION • Wiring work must be performed with all the power supplies to OFF to prevent electric shocks. • Be sure to perform class D grounding. Otherwise electric shock or malfunction may result. • During installation work, care should be taken to keep the unit free from entry of cable chips or other foreign objects.
  • Page 18: Operation

    Operation WARNING • When noxious gases such as CO or other gases are contained in the calibration gas, be careful when venting or handling the instrument to avoid poisoning. • When combustible gases are contained in measuring gas, check the gas composition and instrument specifications before use, or else the best performance may not be obtained or there may be a danger of explosion.
  • Page 19: Maintenance

    Maintenance WARNING When noxious gases such as CO or other gases are contained in the calibration gas, be careful when venting or handling the instrument to avoid poisoning. CAUTION • If the cause of any fault cannot be determined despite reference to the instruction manual, be sure to contact local sales representative or service office.
  • Page 20: Cleaning Gas Outlet

    Check for continuity between 3 and 4 of the oxygen sensor - it should be around 2Ω. When disconnected, replace the oxygen detector. Cleaning gas outlet Sulfate mist or oxide may be precipitated at the pipe output, depending on the components of measuring gas.
  • Page 21: Replacement Of Fuse

    (3) Replace the fuse with a new one (Fuse: 250V AC / 3.15A delay type). (4) Then fasten the cap of the fuse holder. OXYGEN ANALYZER TEMP. AC250V T3.15A INPUT Fuse holder (Cap) F0602.ai Output characteristic Table 1 ZX8D output characteristic OUTPUT (mV) OUTPUT (mV) 0.01 168.57 24.21 0.02 153.3 21.27 0.03 144.36...
  • Page 22: Revision Information

    Revision Information Manual Title : Model ZX8D Zirconia Oxygen Analyzer Manual No. : IM 11G00E01-01EN May 2018 / 6th Edition Added WEEE directive information. (p.v, p.3) Deleted IR200 (p.i, p.3) Corrected errors (p.3) Nov. 2017 / 5th Edition Revised a description on power supply. (p.2) Aug.
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