Neutral Switch Inspection - TOHATSU 200 Series Service Manual

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NEUTRAL SWITCH REMOVAL/
INSTALLATION
Remove the electric parts case (page 10-7).
Remove the bolt (6 x 14 mm) [1] and neutral switch
bracket [2] from the crankcase.
Remove the neutral switch plate [3] and neutral switch
[4] from the bracket by removing the neutral switch nut
(20 mm) [5].
Installation is in the reverse order of removal.
TORQUE:
Neutral switch nut:
2.5 N·m (0.26 kgf·m, 1.8 lbf·ft)
When installing the neutral switch bracket, align its hole
[6] with the boss of the crankcase.
Make sure the click spring roller [1] is in the shift arm
groove [2] and assist spring tip [3] is connecting the
neutral switch [4] is pushed in with the shift lever in the
neutral position.
Make sure the assist spring tip does not contact the
neutral switch when the shift lever is in either forward or
reverse.
Install the electric parts case (page 10-7).

NEUTRAL SWITCH INSPECTION

INSPECTION
Remove the fuse/relay junction box (page 10-2).
Disconnect the neutral switch 2P connector [1] and
release the connector from the connector holder.
Attach the tester leads to the two terminals at the
neutral switch.
Continuity should exist between the each position as
follows:
SWITCH PUSHED
(Shift lever in "N")
SWITCH RELEASED
(Shift lever in "F" or "R")
[1]
[2]
Continuity
No continuity
STARTING SYSTEM
[6]
[4]
[1]
[2]
[5]
[3]
[3]
[4]
[1]
9-5