TOHATSU 200 Series Service Manual page 154

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ENGINE REMOVAL/INSTALLATION
Apply marine grease to the seal holder [1] O-ring
groove and bearing part.
Apply marine grease to a new O-ring (26.9 x 2.4 mm)
[2], and install it to the seal holder.
Install the seal holder on shift shaft B [3] so that shift
shaft B does not tilt on the mount case.
Install the two bolts (6 x 11 mm) [4] to the shift holder
and tighten them.
Tape [5] shift shaft B as shown.
Apply marine grease to the oil seal contact surface of
the shift shaft B.
Apply marine grease to the lip part and soapy water to
the outer circumference of a new oil seal [6], and install
the oil seal to shift shaft B so that the oil seal lip part is
toward the lower side.
Apply marine grease to the shift arm [7] click part.
After installing the seal holder, install the shift arm to
shift shaft B and tighten the washer (6 mm) [8] and bolt
(6 x 16 mm) [9].
Make sure the click roller [1] is in the shift arm groove
[2] and assist spring tip [3] is push the neutral switch [4].
Make sure the assist spring tip does not contact the
neutral switch button when the shift lever is moved to
either the forward or reverse positions.
Connect the cylinder head cover oil return hoses [1] and
air vent tube [2].
13-8
[6]
[1]
[3]
[6]
[1]
[3]
[1]
[2]
[5]
[2]
[4]
[2]
[9]
[8]
[7]
[2]
[3]
[4]
[1]