Installation; Starter Motor Removal - TOHATSU 200 Series Service Manual

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STARTING SYSTEM

STARTER MOTOR REMOVAL/

INSTALLATION

Disconnect the battery negative (–) terminal, then the
positive (+) terminal from the battery.
Remove the engine cover.
Remove the three bolt/washers (6 x 27 mm) [1] and
release the power tilt relay case [2] from cylinder block.
Disconnect the L. water return tube [3] from the L.
exhaust manifold and remove the tube clamp (D10.5)
[4].
Disconnect the starter motor S terminal [5].
Remove the two nuts (8 mm) [6] and washer (8 mm) [7]
and starter cable 2 (+) from the starter motor B terminal
[8].
Remove the bolts (10 x 90 mm) [9], (10 x 110 mm) [10]
and starter motor [11].
Installation is in the reverse order of removal.
TORQUE:
Starter motor bolt (10 x 90 mm):
44 N·m (4.5 kgf·m, 32 lbf·ft)
Starter motor bolt (10 x 110 mm):
44 N·m (4.5 kgf·m, 32 lbf·ft)
Starter motor B terminal nut:
11 N·m (1.1 kgf·m, 8 lbf·ft)
• Replace the O-ring (59.4 x 3.1 mm) [12] with a new
one and coat it with engine oil.
[6]
[7]
[5]
[8]
[11]
9-4
[9]
[10]
[12]
[2]
[1]
[3]
[4]