Page 1 SINUMERIK 840D/ SIMODRIVE 611 digital Installation and Start-Up Guide 04.2000 Edition Manufacturer/Service Documentation...
Page 2 Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (04.00) General Documentation User Documentation SINUMERIK SIROTEC SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840D/810D/ 840D/840Di/ Accessories 840D/810D/ 840D/810D 840D/840Di/ 840D/810D/ FM-NC 810D/ FM-NC 810D/ FM-NC FM-NC/611 FM-NC Brochure Catalog Catalog AutoTurn Operator’sGuide Operator’s Guide Diagnostics Ordering Info Accessories NC-Z...
Page 3 General Preparations Configuration Settings, MPI/OPI EMC/ESD Measures SINUMERIK 840D Power On and Power Up SIMODRIVE 611D Parameterization of Control Installation and Start-Up Guide PLC Program PLC Start-Up Alarm and Message Texts Axis/Spindle Dry Run Drive Optimization Data Backup SW/HW Replacement Miscellaneous Valid for Control...
Page 4 04.00 6FC5 298–5CA00–0BG2 Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are Siemens trademarks. The other designations in this publication may also be trade marks, the use of which by third parties may constitute copyright violation. Further information is available on the Internet under: Other functions not described in this documentation might be http://www.ad.siemens.de/sinumerik...
Page 5 For a complete list and description of SINUMERIK 840D alarms, please refer to References: /DA/, Diagnostics Guide For further useful information on start-up and troubleshooting, please refer to References: /FB/, D1, “Diagnostics Tools”  Siemens AG 2000 All Rights Reserved SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 6 Warning This symbol indicates that death, grievous injury or substantial property dam- age may occur if the appropriate precautions are not taken.  Siemens AG 2000 All Rights Reserved SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 7 After data (e.g. machine data) have been changed, it must also be noted when changes the change will become effective (e.g. after power ON or immediately). This in- formation is therefore always provided.  Siemens AG 2000 All Rights Reserved SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 15: General Preparations
SINUMERIK 840D: requirements 1. Programming device with MPI interface (PG740) 2. MPI cable for PG740 3. V.24 cable with 9-way connector (female)  Siemens AG 2000 All Rights Reserved 1-15 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 16: Standard/Export Version
(If a requirement exists for export approval with respect to the intended use this is not affected and might even exist in addition.)  Siemens AG 2000 All Rights Reserved 1-16 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 20: Mechanical Configuration
NCU terminal block SIMODRIVE 611D SINUMERIK 840D SIEMENS SIMODRIVE MS (I/RF, OI) Fig. 2-1 System overview of SINUMERIK 840 with SIMODRIVE 611 (diagrammatic)  Siemens AG 2000 All Rights Reserved 2-20 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 21: Mains Infeed Module
The I/RF or OI module is installed as the first module on the left. mains infeed References: PJ1/ Planning Guide for SIMODRIVE 611D module  Siemens AG 2000 All Rights Reserved 2-21 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 22: Ncu
SIMODRIVE 611D interface Digitizing module connection Device bus interface PCMCIA slot (X173) Fig. 2-2 Interfaces, control and display elements of NCU module  Siemens AG 2000 All Rights Reserved 2-22 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 23: General Configuration Of Sinumerik 840D System
General configuration of SINUMERIK 840D system SIEMENS SIMODRIVE Bus terminating connector NE (I/RF, UE) Fig. 2-3 General configuration of SINUMERIK 840D Electrical configuration 2.2.1 Component connections  Siemens AG 2000 All Rights Reserved 2-23 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 24 MPI–PG cable HHU handwheel Cable distribution Distributor box cabinet SIMATIC S7–300 I/O devices to drive bus NCU terminal block Fig. 2-4 Connection configuration  Siemens AG 2000 All Rights Reserved 2-24 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 25: Connection Of Mains Infeed Module (U/E, I/Rf)
Device bus P600 DC link connection M600 Power supply U1 V1 W1 PE1 Fig. 2-5 Interfaces for OI and I/RF module 10–55KW  Siemens AG 2000 All Rights Reserved 2-25 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 26 External infeed for electronics power supply External infeed for electronics power supply Fig. 2-6 Connection terminals on SIMODRIVE 611 mains supply module 10–55 KW  Siemens AG 2000 All Rights Reserved 2-26 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 27 10 ms before the mains contacts of the master switch open (e.g. by means of leading contact) Supply Fig. 2-7 Example of three-conductor connection (standard circuit)  Siemens AG 2000 All Rights Reserved 2-27 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 28: Motor Connection
A1 and A2 Motor X131 connecting PE terminals PE1 PE2 terminals U2 V2 W2 PE1 PE2 Fig. 2-8 Design of FDD/MSD modules  Siemens AG 2000 All Rights Reserved 2-28 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 29: Encoder Connection
X411 of the same module. system and motor connection SIEMENS SIMODRIVE MS (I/RF, OI) Scheme for shielding bus Fig. 2-9 Connection of encoder cables  Siemens AG 2000 All Rights Reserved 2-29 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 30: Connection Of Mmc100 And Mmc102/103
Rear of operator panel with MMC 100 MMC 100/102/103 X101 840D 6FX2 002–4EA04–1xx0 or 6FX2 002–4EA02–1xx0 Fig. 2-11 Connection of MMC100/102/103 to SINUMERIK 840D system  Siemens AG 2000 All Rights Reserved 2-30 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 31 Location of interfaces and control elements on MMC 101/102/103 Interfaces The interfaces (e.g. pin assignments) are described and shown in detail in References: /BH/, Operator Components Manual  Siemens AG 2000 All Rights Reserved 2-31 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 32: Configuration Of Components For Digitizing
Cable to laser probe X411 X412 X421 Laser probe X422 Probe Device bus SIEMENS SIMODRIVE I/RF Digitizing module Fig. 2-13 Configuration of components for digitizing  Siemens AG 2000 All Rights Reserved 2-32 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 33 Connecting cable from digitizing module to link interface Tactile probe (e.g. Renishaw SP2–1) with cable For further information, please refer to the following documentation: References: /FBD/Description of Functions, Digitizing  Siemens AG 2000 All Rights Reserved 2-33 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 36 MPI (187.5 kbaud): max. cable length in total: 1000 m OPI (1.5 Mbaud): max. cable length in total: 200 m  Siemens AG 2000 All Rights Reserved 3-36 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 37 Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Fig. 3-2 Network installation with two terminating resistors in the OPI: MCP, control  Siemens AG 2000 All Rights Reserved 3-37 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 38 X122 Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë MPI 187.5 kbaud Fig. 3-3 Standard application for SINUMERIK 840D  Siemens AG 2000 All Rights Reserved 3-38 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 39 Firmware version of MCP/interface to customer operator panel must be V03_01_01 or higher Cable and connector wiring DIP switch S3 (standard application)  Siemens AG 2000 All Rights Reserved 3-39 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 40: Standard Configuration As From Sw 3.2
Interface to customer operator panel / PP031 Bus addresses Each node on the MPI/OPI bus must be allocated a bus address (0...31).  Siemens AG 2000 All Rights Reserved 3-40 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 41 Allowance should be made for this when using more than one machine control panel, etc. The table below shows the relationship.  Siemens AG 2000 All Rights Reserved 3-41 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 42 3 (bus address 9 or 10), and a second MCP on the MPI can be connected to GD circle 4 (bus address 7 or 8).  Siemens AG 2000 All Rights Reserved 3-42 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 43 Max. 4 devices (incl. 1 HHU) can be addressed on the MPI via GD circuits. Optional Fig. 3-5 Example: MPI/OPI bus nodes with standard bus addresses  Siemens AG 2000 All Rights Reserved 3-43 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 44: Connection To Opi Bus
2. The status pointers (double word) for each operator control component must be configured for each component in FB1 for monitoring purposes. See example in Section 3.3.3.  Siemens AG 2000 All Rights Reserved 3-44 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 45: Connection To Mpi Bus
For a description of the “Communication Configuration” tool and its applica- tions, please refer to References: /S7HT/ SIMATIC Step7 Manual, Start-up of MPI Bus Nodes  Siemens AG 2000 All Rights Reserved 3-45 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 46: Example Of A Configuration Of Mcp And Hhu Via Opi
The other HHU parameters are set to appropriate defaults. See FB basic program. Note Note the DIP switch settings (switches S1 and S2 in the HHU).  Siemens AG 2000 All Rights Reserved 3-46 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 47: Example Of A Configuration Of Hhu Via Mpi
Assignment of The 2 CPU programs are assigned as follows: CPU programs AS314 is for the PLC–CPU, HHU for the handheld unit.  Siemens AG 2000 All Rights Reserved 3-47 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 48 CPU program bhg. 7. The result will be Table 1 containing the 2 CPU programs. table 1 GD identifiers as314//CPU1:: bhg//CPU1::  Siemens AG 2000 All Rights Reserved 3-48 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 49 1 GD identifiers as314//CPU1:: bhg//CPU1:: SR 1.1 GD 1.1.1 » mb0:20 mb0:20 SR 1.2 GD 1.2.1 mb20:6 » mb20:6  Siemens AG 2000 All Rights Reserved 3-49 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 50 Extract from table 1: table 1 GD identifiers as314//CPU1:: bhg//CPU1:: GDS 1.2 md26 Once you have entered the status, you must compile your configuration again.  Siemens AG 2000 All Rights Reserved 3-50 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 51 (HHU on MPI bus) BHGIn:=P#M20.0 (HHU input signals) BHGOut:=P#M0.0 (HHU output signals) BHGStatRec:=P#M26.0 (status double word) The other HHU parameters are set to appropriate defaults.  Siemens AG 2000 All Rights Reserved 3-51 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 52: Handheld Unit
HHU on the MPI of the 840D. Table 3-3 Settings on switches S1 and S2 in HHU Meaning: Default setting Baud rate: 187.5 kbaud  Siemens AG 2000 All Rights Reserved 3-52 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 53: Settings On The Hhu For Software Version 4.X And Higher
If the interface parameter settings are not activated after power-up, the stored values are used or the default values (see table) loaded.  Siemens AG 2000 All Rights Reserved 3-53 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 54 HHU Rec Obj No SW 4 Baud rate Baud rate: 187.5 k 187.5 / (baud) 1.5 M high– Bus address Bus address: 0–15  Siemens AG 2000 All Rights Reserved 3-54 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 55: Example: Connecting The Hhu To The Sinumerik 840D
9. For the purpose of integration in the PLC, the TOOL box contains a file “HHU.exe” as a programming example. 10. For HHU on MPI (SW4.x): BHG = 2 and BHGMPI = TRUE  Siemens AG 2000 All Rights Reserved 3-55 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 56: Handheld Programming Unit
The software version of the HPU appears in the display after power up until version of HPU communication between the PLC and the HPU has been established.  Siemens AG 2000 All Rights Reserved 3-56 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 57: Interface Signals Of The Hpu
FC 26 also exists and is analogous with PLC functions FC 19 and FC 25. It is described in Reference: /FB/P3, Basic PLC Program  Siemens AG 2000 All Rights Reserved 3-57 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 58: Standard Configuration Of The Hpu (Without Mcp)
1st MCP: MCPNum:=1 (one HPU) program FB1 MCPIn:=P#I0.0 (HPU input signals) MCPOut:=P#Q0.0 (HPU output signals) MCPStatRec:=P#Q12.0 (status double word)  Siemens AG 2000 All Rights Reserved 3-58 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 59: Sinumerik 840D Installation And Start-Up Guide
(MPI nodes) in OB 100 in the basic PLC program. 9. The status pointer (double word) must be configured in FB1 for each compo- nent for monitoring purposes.  Siemens AG 2000 All Rights Reserved 3-59 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 60 The SDB supplied in the basic PLC program is valid for the first MCP or the HPU and must be reconfigured as required.  Siemens AG 2000 All Rights Reserved 3-60 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 61 3. Declare the transmit and receive areas to be such. The transmit area is then marked with “»”. 4. table 1 with all its entries then looks like this:  Siemens AG 2000 All Rights Reserved 3-61 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 62 MCP/CPU1:: HPU/CPU1:: GD 1.1.1 » qb0:8 qb0:8 GD 1.2.1 ib0:8 » ib0:8 GD 2.1.1 » qb16:8 qb16:8 GD 2.2.1 ib16:8 » ib16:8  Siemens AG 2000 All Rights Reserved 3-62 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 63 SR 2.2 GD 2.2.1 ib16:8 » ib16:8 When you have changed the SR parameters, you must compile your configura- tion again.  Siemens AG 2000 All Rights Reserved 3-63 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 64 The default setting for the MCP is 6 and the MPI address for the HPU is 14. The address is set in FB1 for each device. The default addresses are: MCP: HPU:  Siemens AG 2000 All Rights Reserved 3-64 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 65 (MCP output signals) MCPStatRec:=P#Q12.0 (status double word) MPCBusAdr:= HPU:=1 (one HPU) HPUIn:=P#F16.0 (HPU input signals) HPUOut:=P#F16.0 (HPU output signals) HPUStatRec:=P#F24.0 (status double word) HPUBusAdr:=  Siemens AG 2000 All Rights Reserved 3-65 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 66: Machine Control Panel (Mcp)
After the software version display has been activated, 3/1/1 LEDs light up in the left-hand/center/right-hand LED blocks. ––> SW version v03_01_01 is installed.  Siemens AG 2000 All Rights Reserved 3-66 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 67 Interface to customer operator panel Default setting Default setting for 840D Baud rate: 1.5 Mbaud Cyclical transmit pattern: 100 ms Bus address: 6  Siemens AG 2000 All Rights Reserved 3-67 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 68: Customer Operator Panel Interface
3-pin Phoenix terminal block, straight interface Table 3-10 Pin assignment of X10 connector on interface to customer operator panel Name Type SHIELD  Siemens AG 2000 All Rights Reserved 3-68 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 69: Second Machine Control Panel
In this MD you set the time after which the screen saver is to be activated. The screen saver is activated if none of the keys on the operator panel have been pressed within the specified time.  Siemens AG 2000 All Rights Reserved 3-69 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 70: Language Default
The switchover takes effect immediately. This key can only be used to switch between two predefined languages. languages  Siemens AG 2000 All Rights Reserved 3-70 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 71 When editing file MMC.INI, take care to ensure that you change only the high- lighted (bold print) texts. Make sure that your entries are spelled correctly.  Siemens AG 2000 All Rights Reserved 3-71 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 72 When editing file MMC.INI, take care to ensure that you change only the high- lighted (bold print) texts. Make sure that your entries are spelled correctly.  Siemens AG 2000 All Rights Reserved 3-72 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 73: Emc / Esd Measures
Signal leads and load leads must be routed at the greatest possible distance from one another. Signal cables from and to the NC or PLC must be supplied by SIEMENS. Signal leads must not be routed close to strong external magnetic fields (e.g.
Page 74: Measures To Protect Esd-Sensitive Components
– the measuring head on an isolated instrument is discharged briefly (e.g. by being brought into contact with bare metal part of control housing) before the measurement is taken.  Siemens AG 2000 All Rights Reserved 4-74 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 76: Start-Up Sequence
(Section 10.5) – Analog output (Section 10.8) 10. Data back-up (Chapter 11) 11. Software, hardware replacement (Chapter 12) 12. MMC (Chapter 13)  Siemens AG 2000 All Rights Reserved 5-76 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 77: Power On And Power-Up
RESET button (S1) NCK start-up switch (S3) PLC start-up switch (S4) PCMCIA slot (X145) Fig. 5-1 Operator control and display elements of the NCU  Siemens AG 2000 All Rights Reserved 5-77 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 78: Power On
S3 on the NCU to position 1 and switch on the control. The control then powers up, the SRAM memory is erased and the machine data are preset to the default values.  Siemens AG 2000 All Rights Reserved 5-78 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 79 The following operation initiates a PLC RESTART: restart Turn PLC start-up switch S4 from position “2” (STOP state) to position “1” or “0” (RUN state).  Siemens AG 2000 All Rights Reserved 5-79 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 80: Mmc100 - Mmc102/103 Power-Up
The basic display appears on the screen if the MMC has powered up successfully.  Siemens AG 2000 All Rights Reserved 5-80 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 81 If the error message “Corrupt SWAP File!” appears under Windows 3.11, a new swap file (20 MB) must be created under the standard Windows user interface.  Siemens AG 2000 All Rights Reserved 5-81 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 82: Error During Control Power-Up (Nc)
3. If the NCK general reset does not work, replace the PCMCIA card. 4. If none of these measures work, the NCU module must be replaced.  Siemens AG 2000 All Rights Reserved 5-82 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 83 If all 4 LEDs on the status display flash simultaneously after the NCU hardware has been replaced, then another NCK power-up must be initiated. A PLC gen- eral reset can then be executed if required.  Siemens AG 2000 All Rights Reserved 5-83 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 84: Machine Control Panel (Mcp) Power-Up
The defaults in the BIOS of the MMC102/103 can be displayed directly on the screen during power-up by selecting key combination “CTRL+ALT+ESC” Note The BIOS setup settings are described in References: /BH/, Operator Components Manual  Siemens AG 2000 All Rights Reserved 5-84 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 85: Assigning Parameters To The Control And The Plc Program
....6-154 6.10.3 Start-up: Linear motors with 2 identical primary sections ..6-163  Siemens AG 2000 All Rights Reserved 6-85 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 86 ..........6-176 6.12 System settings for power up, RESET and part program start ..6-177  Siemens AG 2000 All Rights Reserved 6-86 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 87: Machine And Setting Data
62000 to 62999 Channel-specific machine data for compile cycles from 63000 to 63999 Axis-specific machine data for compile cycles References: /LIS/, Lists  Siemens AG 2000 All Rights Reserved 6-87 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 88 With the softkey Cancel, you can terminate the bit editor and reject the value set. The previous setting is then valid again.  Siemens AG 2000 All Rights Reserved 6-88 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 89: Handling Machine And Setting Data
Specifies the input limits. If no value range is specified, the data type deter- (minimum and mines the input limits and the field is marked “∗∗∗”. maximum)  Siemens AG 2000 All Rights Reserved 6-89 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 90: Protection Level Concept
The password remains valid until it is reset with the DELETE PASSWORD soft- key. A POWER ON does not reset the password.  Siemens AG 2000 All Rights Reserved 6-90 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 91 7 to read it. Keyswitch position 3 or higher is required to reach the machine data area.  Siemens AG 2000 All Rights Reserved 6-91 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 92: Machine Data Masking Filter (Sw 4.2 And Higher)
Display options vertical softkey in the relevant machine data areas. Fig. 6-2 Display options screen for setting the masking filter  Siemens AG 2000 All Rights Reserved 6-92 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 93 If the “first” index (0) only is to be displayed, the settings for the override switch, for example, (MD 12000.1: OVR FACTOR_AX_SPEED) are not visible.  Siemens AG 2000 All Rights Reserved 6-93 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 94 “With the current access rights and the current filter setting no machine data can data be displayed.” After acknowledgment with the OK softkey an empty machine data window ap- pears.  Siemens AG 2000 All Rights Reserved 6-94 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 95: Saving The Filter Settings
MMC software upgrade and restored after up- grading to retain the settings. For information about data backup see Reference /IAD/ Chapter 11, Data Backup  Siemens AG 2000 All Rights Reserved 6-95 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 96: Example Of Start-Up Design Concept
N10000 $MN_AXCONF_MACHAX_NAME_TAB[7]=“C11” Spindle 1 Machine data files are set up for individual machine options that then only contain the changed machine data.  Siemens AG 2000 All Rights Reserved 6-96 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 97 3. Start series start-up file PLC 4. Start machine option file (e.g. for 6 axes), NCK reset 5. Set PLC options in the PLC dialog  Siemens AG 2000 All Rights Reserved 6-97 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 98 Services / Active NC data into the archive area. The last step in the start-up sequence is to back up all MMC 102/103 data onto a streamer.  Siemens AG 2000 All Rights Reserved 6-98 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 99: System Data
In SW version 5 and later, feedrates (inch/min or mm/min) are interpreted in the dimension system in addition to length data in response to G700/G710.  Siemens AG 2000 All Rights Reserved 6-99 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 100 Rotational feedrate 1 mm/rev 1 mm/degree 1/360 Linear position (compensation value) 1 mm 1 mm Angular position (compensation value) 1 degree 1 degree  Siemens AG 2000 All Rights Reserved 6-100 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 101 The input value limitation depends on what values can be displayed and input limit values on the operator panel. This limit is reached at 10 digit positions plus decimal point plus sign.  Siemens AG 2000 All Rights Reserved 6-101 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 102: Memory Configuration
Machine data, setting data and options are not erased. Activation The MDs for the memory configuration are activated by power ON.  Siemens AG 2000 All Rights Reserved 6-102 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 103: Dynamic Ram Memory
15000 must be displayed. If the value is lower, the memory resources are ex- hausted and there is a risk that user data will be lost if more DRAM memory space is allocated.  Siemens AG 2000 All Rights Reserved 6-103 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 104: Static Ram Memory
Values greater than 15000 should be displayed so that data (e.g. tool offsets) can be imported at any time. Note Under normal circumstances do not change any of the other memory settings!  Siemens AG 2000 All Rights Reserved 6-104 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 105 Allocation of a TO unit to a channel MD 28200 MM_NUM_PROTECT_AREA_CHAN Number of files for protection areas MD 38000 MM_ENC_COMP_MAX_POINTS [n] Number of interpol. points with interpol. compensation  Siemens AG 2000 All Rights Reserved 6-105 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 106: Scaling Machine Data
10240, 10250, 30300). Load this MD set and initiate an NCK power-up. After that read in the complete MD set and start an NCK power-up, or  Siemens AG 2000 All Rights Reserved 6-106 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 107 Value “2” On the next power-up, all MDs that configure the memory are overwritten with default values. Value “4” reserved.  Siemens AG 2000 All Rights Reserved 6-107 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 108: Axes And Spindles
An axis name is defined here for each machine axis in MD 10000: AXCONF_MACHAX_NAME_TAB. Example: Turning machine Milling machine with X, Z, C axis/spindle 4 axes + spindle/C axis MD 10000 Index  Siemens AG 2000 All Rights Reserved 6-108 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 109 References: /FB/, K2.) Note the relationship with the inclusion of tool offsets in the calculation (G17, G18, G19).  Siemens AG 2000 All Rights Reserved 6-109 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 110 G74 measurements fixed point approach G75 traversing commands from PLC display of axis-specific alarms display of actual-value system (machine-related) DRF handwheel function  Siemens AG 2000 All Rights Reserved 6-110 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 111: Drive Configuration (Fdd, Slm, Msd)
A logical address via which the relevant drive is addressed (setpoint/actual value assignment, access to parameters) is assigned to each slot used.  Siemens AG 2000 All Rights Reserved 6-111 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 113 2 80 A Motor encoder 50 A Motor encoder 25 A Motor encoder 25 A Linear scale Fig. 6-7 Drive configuration  Siemens AG 2000 All Rights Reserved 6-113 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 114: Setting The Axis-Specific Setpoint/Actual Value Parameters
Assignment position measuring Position measuring system 2 is not in use system 2 “1” for motor measuring system “2” for direct measuring system  Siemens AG 2000 All Rights Reserved 6-114 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 115 NCK reset must be executed to initiate a control reset to make the set configuration operative. The message “Start-up required” requesting parameterization of the drive data is output for all activated drives.  Siemens AG 2000 All Rights Reserved 6-115 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 116: Drive Parameterization (Fdd, Msd)
To avoid incorrect parameterization for MSD, the OK softkey remains dis- abled until a valid motor or unlisted (non-Siemens) motor has been selected for motor 1. After you have selected the motor and confirmed with the OK softkey, a menu for entering the encoder data is displayed.
Page 117 < 5 degrees mechanical are not exceeded. The identification procedure is performed on every power-up. Non-Siemens If you are using a non-Siemens motor, you must open the menu for entering the non-Siemens motor data with the Non-Siemens motor softkey. After you have motor entered the data and returned to the motor selection menu, the entry “Non-Sie-...
Page 118: Parameterization Of Incremental Measuring Systems
No. of spindle rev. No. of motor revolutions DRIVE_ENC_RATIO_NUMERA DRIVE_ENC_RATIO_DENOM No. of encoder revolutions Fig. 6-9 Linear axis with motor-mounted rotary encoder  Siemens AG 2000 All Rights Reserved 6-118 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 119 Load Measuring gearing gearing No. of motor revolutions DRIVE_AX_RATIO_NUMERA DRIVE_AX_RATIO_DENOM No. of load revolutions Fig. 6-12 Rotary axis with machine-mounted rotary encoder  Siemens AG 2000 All Rights Reserved 6-119 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 120 Í Í Í Í Í Í Linear scale Load gearing ENC_IS_LINEAR=1 ENC_IS_DIRECT=1 ENC_GRID_POINT_DIST (for linear encoder) ENC_FEEDBACK_POL= [1 or -1] Fig. 6-13 Linear axis with linear scale  Siemens AG 2000 All Rights Reserved 6-120 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 121: Parameterization Of Absolute Measuring Systems (Endat Interface)
NC SRAM, battery voltage failure, PRESET, after gear stage changeover between load and absolute encoder the setting in MD 34210: ENC_REFP_STATE is deleted.  Siemens AG 2000 All Rights Reserved 6-121 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 122 MD 34010 = 1 (negative) and reference position has been traversed in neg- ative direction. In this case, the “–” key on the MCP must also be pressed.  Siemens AG 2000 All Rights Reserved 6-122 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 123 (presetting of speed controller). After the axis-specific velocity and traversing range limits have been adjusted, the speed control preset values should be optimized.  Siemens AG 2000 All Rights Reserved 6-123 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 124: Drive Optimization
Blocking freq. current setpoint filter 4 FDD/MSD 1220 CURRENT_FILTER_4_BANDWIDTH[0...7,DRx] Bandwidth current setpoint filter 4 FDD/MSD 1221 CURRENT_FILTER_4_BW_NUM[0...7,DRx] Numerat. bandwidth current setpoint filter 4 FDD/MSD  Siemens AG 2000 All Rights Reserved 6-124 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 125 FDD/MSD 1426 SPEED_DES_EQ_ACT_TOL[0...7,DRx] Toler. band for ’nset=nact’ signal FDD/MSD 1428 TORQUE_THRESHOLD_X[0...7,DRx] Threshold torque Mdx FDD/MSD 1602 MOTOR_TEMP_WARN_LIMIT[DRx] Motor temp. warning threshold FDD/MSD  Siemens AG 2000 All Rights Reserved 6-125 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 126 Band–stop filter Filter 2 1213 CURRENT_FILTER_2_SUPPR_FREQ 1214 CURRENT_FILTER_2_BANDWIDTH 1215 CURRENT_FILTER_2_BW_NUM n_act iq_set Fig. 6-14 Speed controller with the most important setting parameters  Siemens AG 2000 All Rights Reserved 6-126 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 127: Axis Data
Concurrent The axis can be defined as a “Concurrent positioning axis” in MD 30450: positioning axis IS_CONCURRENT_POS_AX. References: /FB/ P2, “Positioning Axes”  Siemens AG 2000 All Rights Reserved 6-127 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 128 MD 32200: POSCTRL_GAIN [1,X1] = 1 (K for G331, spindle gear stage 1) MD 32200: POSCTRL_GAIN [3,X1] = 1 (K for G331, spindle gear stage 3)  Siemens AG 2000 All Rights Reserved 6-128 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 129: Velocity Matching (Axis)
In order to ensure correct setpoint scaling, it is essential to enter the correct load gearbox data! MD 31060: DRIVE_AX_RATIO_NUMERA MD 31050: DRIVE_AX_RATIO_DENOM  Siemens AG 2000 All Rights Reserved 6-129 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 130: Position Controller Data (Axis)
For continuous path control, all axes included in the interpolation must have the same dynamic response. They must all have the same following error at a given velocity.  Siemens AG 2000 All Rights Reserved 6-130 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 132 MD32610 VELO_FFW_WEIGHT MD32650 AX_INERTIA MD32110 ENC_FEEDBACK_POL MD32810 EQUIV_SPEEDCTRL_TIME MD32700 ENC_COMP_ENABLE MD32800 EQUIV_CURRCTRL_TIME MD32450 BACKLASH Fig. 6-18 Additional parameters for position control  Siemens AG 2000 All Rights Reserved 6-132 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 133: Monitoring Functions (Axis)
Position tolerance while the “clamping active” signal is present at the PLC interface. When the tolerance is exceeded, the alarm “26000 axis [name] clamping monitoring” is generated. IS “Clamping active” (DB31, ... DBX2.3)  Siemens AG 2000 All Rights Reserved 6-133 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 134 The monitoring function is activated software limit after reference point approach and is deactivated after PRESET. switch  Siemens AG 2000 All Rights Reserved 6-134 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 135 (for geome- Mechanical limit switch Hardware limit try axes traversing (activated via PLC) switch only) limit Fig. 6-20 Overview of travel limits  Siemens AG 2000 All Rights Reserved 6-135 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 136 IS “Encoder limit frequency exceeded 1” (DB31, ... DBX60.2), IS “Encoder limit frequency exceeded 2” (DB31, ... DBX60.3), Alarm “21610 channel [name] axis [name] encoder frequency exceeded”.  Siemens AG 2000 All Rights Reserved 6-136 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 137 MD 36610: AX_EMERGENCY_STOP_TIME (braking ramp time in event of faults). If this is not the case, the braking ramp in MD 36610 cannot become operative.  Siemens AG 2000 All Rights Reserved 6-137 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 138: Reference Point Approach (Axis)
A condition for correct referencing continuation of the axes after Power Off/On is that the axes concerned have not been moved in the meantime.  Siemens AG 2000 All Rights Reserved 6-138 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 139 If an axis uses an absolute encoder as its measuring system, then it only needs absolute encoders to be referenced when the encoder is readjusted. Note See Section 6.9.6 for details of absolute encoders.  Siemens AG 2000 All Rights Reserved 6-139 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 140: Spindle Data
After the spindle has been positioned, the rotary axis can be programmed di- rectly with the axis name. IS “Axis/spindle” (DB31, ... DBX60.0 = 0).  Siemens AG 2000 All Rights Reserved 6-140 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 141 MD 35110: GEAR_STEP_MAX_VELO [1,A1] = 500 for gear stage change, gear stage 1) MD 35110: GEAR_STEP_MAX_VELO [2,A1] = 1000 for gear stage change, gear stage 2)  Siemens AG 2000 All Rights Reserved 6-141 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 142: Encoder Matching (Spindle)
Load rev. 31070: DRIVE_ENC_RATIO_DENOM Encoder rev. Encoder rev. 31060: DRIVE_AX_RATIO_NUMERA Motor rev. See following note 31050: DRIVE_AX_RATIO_DENOM Load rev. See following note  Siemens AG 2000 All Rights Reserved 6-142 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 143 2048 * 2048 pulses One encoder increment corresponds to 0.08583 internal increments. One encoder increment corresponds to 0.00008583 degrees (highest possible positioning resolution).  Siemens AG 2000 All Rights Reserved 6-143 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 144: Speeds And Setpoint Adjustment For Spindle
MD 31060: DRIVE_AX_RATIO_NUMERA (numerator load gearing) MD 31050: DRIVE_AX_RATIO_DENOM (denominator load gearing) MD 32010: JOG_VELO_RAPID (conventional rapid traverse) MD 32020: JOG_VELO (conventional axis velocity)  Siemens AG 2000 All Rights Reserved 6-144 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 145: Spindle Positioning
(e.g. for tool changing pur- poses). Several programming commands are available for this function which define the approach and program processing. References: /PA/, Programming Guide  Siemens AG 2000 All Rights Reserved 6-145 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 147 Bero signal hysteresis, during the synchronization progress. If a Bero is used, MD 34200: ENC_REFP_MODE must be set to 2.  Siemens AG 2000 All Rights Reserved 6-147 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 149 Speed range for constant cutting velocity through LIMS IS “Referenced/synchronized” (DB31, ... DBX60.4/60.5) Actual speed monitoring Maximum spindle speed Fig. 6-24 Ranges of spindle monitoring  Siemens AG 2000 All Rights Reserved 6-149 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 150: Example: Start-Up Of Nck I/O Devices
8. Set the weighting factors for the analog inputs/outputs: MD 10320 = 10000 MD 10330 = 10000 9. Set the option: Programmed analog output  Siemens AG 2000 All Rights Reserved 6-150 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 151 (set value of analog input 1 in R parameter 1) DO $A_OUT [9] = FALSE (reset digital output 9) DO $A_OUTA [1] = 0 (set analog output 1 to 0 mV)  Siemens AG 2000 All Rights Reserved 6-151 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 152: Linear Motors (1Fn1 And 1Fn3 Motors)
Are mechanical limit stops installed on both sides of the travel path and bolted securely in position? – Are the moving cables installed properly in a cable trailing device?  Siemens AG 2000 All Rights Reserved 6-152 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 153 Check whether the measuring system cable is correctly attached to con- nector X411 or to the adapter on the temperature sensor coupling lead. (See also PJLM/CON/Connections: Section “Encoder connection”).  Siemens AG 2000 All Rights Reserved 6-153 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 154: Start-Up: Linear Motor With One Primary Part
– Select drive type: “SLM” (Synchronous Linear Motor) ––>Insert module – Select the power section Fig. 6-25 Drive configuration for synchronous linear motor  Siemens AG 2000 All Rights Reserved 6-154 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 155 2. Adapt the axis-specific machine data (MD) as for feed drive Fig. 6-26 Minimum selection of axis machine data for linear motor  Siemens AG 2000 All Rights Reserved 6-155 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 156 If yes: Select the appropriate motor (parallel-connected linear motors start with 2x1FN..) Fig. 6-27 Selecting a motor for which the data are already listed  Siemens AG 2000 All Rights Reserved 6-156 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 157 “Motor” field ––> enter data Fig. 6-28 Entering a motor without listed data Enter the motor data: Fig. 6-29 Entered motor data for “unlisted motor”  Siemens AG 2000 All Rights Reserved 6-157 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 158 – Rotor position identification: yes (applies only to incremental measuring system) Confirm acceptance of data with OK ––> “Save bootfile” and select “NCK reset”.  Siemens AG 2000 All Rights Reserved 6-158 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 159 The traversing area must be kept clear of obstacles at all times to protect oper- ating personnel and the machine itself.  Siemens AG 2000 All Rights Reserved 6-159 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 160 7. (Determine the commutation angle offset) b) Incremental – none or several zero markers Select “Save bootfile” and then “NCK reset”  Siemens AG 2000 All Rights Reserved 6-160 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 161 ––> Save bootfile and then NCK reset Example of rotor position identification: Fig. 6-32 Result of rotor position identification run with absolute measuring system  Siemens AG 2000 All Rights Reserved 6-161 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 162 – Current and speed controllers (see Section 10) – Position controller (see Section 10)  Siemens AG 2000 All Rights Reserved 6-162 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 163: Start-Up: Linear Motors With 2 Identical Primary Parts
In the case of a Janus configuration (see Section 6.10.7), interchange phases U and V. 7. Switch on motor with pulse and controller enabling signals inhibited  Siemens AG 2000 All Rights Reserved 6-163 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 164 – With an incremental or absolute measuring system: Refer to Section 6.10.2, point 7. (Determine the commutation angle off- set).  Siemens AG 2000 All Rights Reserved 6-164 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 165: Mounting Dimensions
Distance b [mm] (not including mounting dimension tolerance) For mounting dimensions of 1FN3 linear motors, see dimension drawings in appendix of 1FN Planning Guide, mounting height h or h  Siemens AG 2000 All Rights Reserved 6-165 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 166: Temperature Sensors For 1Fn1 And 1Fn3 Motors
DIN EN 50178 regarding protective separation. For information about protective separation, please refer to: References: /PJLM/ Planning Guide for Linear Motor  Siemens AG 2000 All Rights Reserved 6-166 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 167 Evaluation of KTY temperature sensor (black/white) and switch or PTC (yellow/red) (whether temperature switch or PTC resistor depends on motor type, i.e. 1FN1 or 1FN3)  Siemens AG 2000 All Rights Reserved 6-167 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 168 Temperature sensor – White core Orange + red cores Pin 25 Temperature switch/PTC Yellow core – – Temperature switch/PTC Red core – –  Siemens AG 2000 All Rights Reserved 6-168 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 169: Measuring System
Note The instructions for determining the drive direction apply only to Siemens mo- tors (1FNx motors). If the positive direction of the drive and positive count direction of the measur- ing system do not coincide, then the actual speed value must be inverted (MD 32110) in the “Measuring system/Encoder”...
Page 170 If the scanning head is mechanically coupled to the primary part, the outgoing cable direction must be different. Otherwise invert the actual value!  Siemens AG 2000 All Rights Reserved 6-170 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 171 Temperature sensor coupling lead (dongle) Drive A 6FX2002–1AA14–xxxx U2 V2 W2 PE Primary part Power cable Fig. 6-38 Temperature sensor coupling lead (recommended standard connection)  Siemens AG 2000 All Rights Reserved 6-171 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 172: Parallel Connection Of Linear Motors
0, 1, 2, ... Constant dimensions (see data sheet of motor manufacturer) Fig. 6-40 Parallel connection of linear motors (Janus configuration, special type)  Siemens AG 2000 All Rights Reserved 6-172 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 173 Drive A U2 V2 W2 PE Power cable Power cable Motor 2 Motor 1 Fig. 6-41 Wiring of parallel-connected linear motors  Siemens AG 2000 All Rights Reserved 6-173 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 174: Test Measurements On Linear Motor
Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Fig. 6-43 Determining the positive direction of the drive (CW rotating field)  Siemens AG 2000 All Rights Reserved 6-174 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 175 $10_. If the difference is greater, the position of the zero marker must be moved in the software in MD 1016 “COMMUNTATION_ANGLE_OFFSET”.  Siemens AG 2000 All Rights Reserved 6-175 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 176: Am / U/F Function
6.11 AM / U/F function 6.11 AM / U/F function Note The AM / U/F function is described in References: /FBA/, DE1, Extended Drive Functions  Siemens AG 2000 All Rights Reserved 6-176 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 177: System Settings For Power Up, Reset And Part Program Start
– No coupled-axis groupings active – No tangential correction active – Not project. synchronous spindle coupling is deactivated Fig. 6-45 System settings after power-up  Siemens AG 2000 All Rights Reserved 6-177 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 178 If synchronous spindle coupling is configured, the coupling is set depending on MD 21330: COUPLE_RESET_MODE_1. Fig. 6-46 System settings after RESET/part program end  Siemens AG 2000 All Rights Reserved 6-178 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 179 – Tangential correction – Unconfigured synchronous spindle coupling Fig. 6-47 System settings after part program start References: /FB/ “K2”, Coordinate Systems: Workpiece-Related Actual-Value System  Siemens AG 2000 All Rights Reserved 6-179 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 180 6 Assigning Parameters to the Control and the PLC Program 03.96 6.12 System settings for power up, RESET and part program start Notes  Siemens AG 2000 All Rights Reserved 6-180 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 181: Plc Start-Up
The PLC program is subdivided into a basic program and user program. The entry points for the user program are marked in OBs 1, 40 and 100 of the basic user program program.  Siemens AG 2000 All Rights Reserved 7-181 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 182 1. Load, test and edit the PLC program using SIMATIC STEP7 HiGraph (see also Readme file on the basic program floppy). 2. Load an archived PLC program with PCIN or via MMC 101/102  Siemens AG 2000 All Rights Reserved 7-182 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 183 OB1 cycle have been completed. When the PLC fails, alarm “2000 sign of life monitoring PLC” is displayed. References: /FB/, P3, “Basic PLC Program” /S7H/, SIMATIC S7–300  Siemens AG 2000 All Rights Reserved 7-183 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 184: Overview Of Organization Blocks, Function Blocks And Dbs
Timers T0 to T9 are used by the basic program. Overview of organization blocks, function blocks and References: /FB/, P3, “Basic PLC Program”  Siemens AG 2000 All Rights Reserved 7-184 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 186: Alarm And Message Texts
(no. 2) of the hard disk of your PC/PG as described in Section 12. Alarm texts/ The texts are stored with the Siemens standard entries in the hard disk drive message texts you have selected on your PC. To simplify matters, this disk drive is always re- ferred to as C: in the following description.
Page 187 After the text contents have been modified, the text files must be converted and transmission transferred to the MMC (Section12). Note 128 KB are available to the user for additional text files.  Siemens AG 2000 All Rights Reserved 8-187 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 188: Alarm Text Files For Mmc 102/103
NCK) in file mbdde.ini: User MMC = User NCK = C:\dh\mb.dir\mynck_ User PLC = C:\dh\mb.dir\myplc_ User ZYK = User CZYK =  Siemens AG 2000 All Rights Reserved 8-188 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 189 700000 0 0 “DB2.DBX180.0 set” 700001 0 0 “No lubrication pressure” The maximum length of an alarm text is 110 characters for a 2-line display.  Siemens AG 2000 All Rights Reserved 8-189 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 190: Alarm Text Files For Hpu
5. Call INSTALL in the <INSTALLATION DIRECTORY>. Alarm texts/ The texts are stored with the Siemens standard entries in the hard disk drive message texts you have selected on your PC. To simplify matters, this disk drive is always re- ferred to as C: in the following description.
Page 191 Conversion and After the text contents have been modified, the text files must be converted and transmission transferred to the HPU.  Siemens AG 2000 All Rights Reserved 8-191 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 192: Syntax For Alarm Text Files
65202 “Axis %2 in channel %1 is still moving” // Alarm text file for cycles in German Alarm number Alarm number list  Siemens AG 2000 All Rights Reserved 8-192 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 193 MMC 101/102/103 only (with hard disk): The default “0” means: The WinHelp file supplied by Siemens provides a detailed description of the alarm. A value between 1 and 9 uses an assignment entry in the MBDDE.INI file to refer to a WinHelp file created by the user.
Page 194 Parameter “%A”: The parameter is replaced by the signal group no. (e.g. axis no., user area no., sequential controller no.) Parameter “%N”: Signal number Parameter “%Z”: Status number  Siemens AG 2000 All Rights Reserved 8-194 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 195: Properties Of Alarm List
FIRST puts more recent alarms at the head of the list, LAST puts new alarms at the foot of the list. Example: [alarms] TimeFormat=%d.%m.%y %H:%M:%S MaxNr=50 ORDER=LAST  Siemens AG 2000 All Rights Reserved 8-195 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 197: Axis And Spindle Dry Run
Setting of hardware limit switches and interface signal check: Hardware limit switch PLUS DB31 – 48.DBX12.1 Hardware limit switch MINUS DB31 – 48.DBX12.0  Siemens AG 2000 All Rights Reserved 9-197 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 198: Axis Test Run
Service display Traversing direction Check MD 32100: AX_MOTION_DIR Set path 10 mm Is path evaluation Check MD 31000 – 31080 (encoder matching)  Siemens AG 2000 All Rights Reserved 9-198 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 199 MD 32910 (dynamic response matching) MD 31050/31060 (load gearing) MD 32610 (feedforward control) MD 1401 (maximum motor operating speed) MD for velocity adaptation  Siemens AG 2000 All Rights Reserved 9-199 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 200: Testing The Spindle
Change MD 32100 AX_MOTION_DIR rection Specified speed 100 rpm Actual speed Check MD 31000 – 31080 (encoder matching) setpoint speed?  Siemens AG 2000 All Rights Reserved 9-200 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 201 Creep speed Change over MD 36300 Encoder limit frequency gear stage Check encoder matching Check spindle synchronization (MD 34200) All gear stages tested?  Siemens AG 2000 All Rights Reserved 9-201 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 204: Instructions For Use
The measurement diagrams can be archived via file functions, allowing ma- measurement chine settings to be documented and facilitating remote diagnostics. results  Siemens AG 2000 All Rights Reserved 10-204 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 205: System Requirements
Input for interface: X101: 3 (81.5 Mbaud) Operator inputs The installation program requests all further necessary inputs and floppy disk changes in user dialog.  Siemens AG 2000 All Rights Reserved 10-205 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 206: Starting The Program
The start-up tool is deselected by the following actions: program Press function key F10 You can terminate the program by activating the Exit softkey.  Siemens AG 2000 All Rights Reserved 10-206 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 207: Measuring Functions
Once the traversing function has been started, the basic display can be dese- lected without any affect on the traversing motion.  Siemens AG 2000 All Rights Reserved 10-207 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 208 NC JOG mode must be selected when measuring functions are started, thus ensuring that no axis or spindle can be moved by the part program.  Siemens AG 2000 All Rights Reserved 10-208 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 209: Interface Signals Traverse Request And Motion Enable Drive Test
This safety mechanism can be deselected via the “Enable without PLC” option. Additional The traversing range monitoring function can be deactivated for axes with an information endless traversing range.  Siemens AG 2000 All Rights Reserved 10-209 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 210: Aborting Measuring Functions
No traversing enable signals Alarms leading to axis shutdown Hardware limit switch reached Traversing range limits exceeded Selection of parking (in position-controlled operation)  Siemens AG 2000 All Rights Reserved 10-210 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 211: Frequency Response Measurement
This parameter determines the magnitude of the test signal amplitude (unit: peak torque specified in %). Values between 1% and 5% are suitable.  Siemens AG 2000 All Rights Reserved 10-211 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 212: Measurement Of Speed Control Loop
2. Set the necessary parameters in the measuring parameter display 3. Display the results of the measurement on the screen with softkey Display  Siemens AG 2000 All Rights Reserved 10-212 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 213 Acceleration value = 0, no ramp Acceleration value > 0, ramp active The actual measuring function is only activated when the offset value is reached.  Siemens AG 2000 All Rights Reserved 10-213 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 214 Settling time This value represents the delay between measured data recording / test set- point output and the injection of the offset.  Siemens AG 2000 All Rights Reserved 10-214 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 215 Additional The measuring parameters and the results of the measurement (diagrams) can be loaded and saved with softkey File functions. information  Siemens AG 2000 All Rights Reserved 10-215 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 216: Measurement Of Position Control Loop
Excessive resonance requires 1. Decrease of the K value 2. Decrease of the feedforward control value 3. Use of setpoint filters  Siemens AG 2000 All Rights Reserved 10-216 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 217 In basic setting Setpoint ramp the position setpoint is preset according to the set ramp duration. In this case, the acceleration limits which currently apply to the axis or spindle are effective.  Siemens AG 2000 All Rights Reserved 10-217 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 218 32300 MAX_AX_ACCEL machine data without being knowledgeable, for ex- ample just to achieve a specific jump height. These MD have been set to ex- actly correspond to the machine!  Siemens AG 2000 All Rights Reserved 10-218 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 219: Graphic Display
The X marker or Y marker softkeys must be selected again in order to deselect the marker. The markers are moved by means of the cursor keys.  Siemens AG 2000 All Rights Reserved 10-219 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 222: Trace Function (Sw 4.2 And Higher)
Marker function selectable for each trace. Expand function in the time axis. Selective loading and saving of the measuring parameters and traces.  Siemens AG 2000 All Rights Reserved 10-222 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 223: Operation, Basic Display
You can access the basic display of the trace function with the softkeys Servo trace Drives/servo \ Servo trace. Fig. 10-9 Basic display of servo trace  Siemens AG 2000 All Rights Reserved 10-223 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 224: Parameterization
The cursor must be on the “Signal selection” list box of the trace concerned. Signal selection You can select a value by accepting it from the dropdown list.  Siemens AG 2000 All Rights Reserved 10-224 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 225 With the Start softkey, trace function recording is started. With the Stop or RESET softkey, you can cancel a running measurement. Start Stop  Siemens AG 2000 All Rights Reserved 10-225 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 226 1. If you exit the input screen form with the Ok softkey, this hex value is then entered in the field “Threshold” of the basic servo trace display.  Siemens AG 2000 All Rights Reserved 10-226 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 227: Performing Measurement
Measurement is terminated after the time set under measuring parameters/input measurement field “Measuring duration” or is stopped when you operate the softkey Stop. Interrupted measurement cannot be displayed (softkey display).  Siemens AG 2000 All Rights Reserved 10-227 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 228: Display Function
After selection of this softkey, Fig. 10-12, Y axis scaling, appears on the screen. Scale... You can scale the relevant traces in this display.  Siemens AG 2000 All Rights Reserved 10-228 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 229 With the softkey Print graph you can print the displays (Graph1/Graph2 or Single displays) on the printer selected in the printer setup. Print graph  Siemens AG 2000 All Rights Reserved 10-229 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 230: File Function
You create a new directory in “Data management” mode under the directory “Diagnostics”. See operating area Services. References: /BA/, Operator’s Guide  Siemens AG 2000 All Rights Reserved 10-230 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 231: Print Graph
(Fig. 10-15). In the drop- down list, you can enter a new file name or an existing file name for overwriting.  Siemens AG 2000 All Rights Reserved 10-231 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 232 (list entry: standard directory). With the softkey OK, the file is saved. With the softkey Cancel you can return to the current graphic display.  Siemens AG 2000 All Rights Reserved 10-232 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 233: Analog Output (Dac)
10.9 Analog output (DAC) 10.9 Analog output (DAC) Note A description of the DAC function is to be found in Reference /FBA/, DD1, Diagnostic Functions  Siemens AG 2000 All Rights Reserved 10-233 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 234 In the extended menu tree, press the “Auto. ctrl setting” softkey. The “Automatic controller adjustment” basic display appears. Auto. controller setting Fig. 10-16 “Automatic controller setting” basic display  Siemens AG 2000 All Rights Reserved 10-234 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 235 Starts the automatic controller setting for the selected axis. “Stop” softkey: Stops the automatic controller setting for the selected axis (if a measuring function is active).  Siemens AG 2000 All Rights Reserved 10-235 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 236: 10.10.1 Flow Chart For Self-Optimization
1? SK “OK” (accept values) SK “OK” Confirm NC Start prompt Caution: When you activate NC Start, the axis starts to move!  Siemens AG 2000 All Rights Reserved 10-236 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 237 SK “OK” Confirm NC Start prompt Caution: When you activate NC Start, the axis is operated in current control mode!  Siemens AG 2000 All Rights Reserved 10-237 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 238 SK “Parameter determination T; adjustment” of optimum SK “OK” reset time (accept values) SK “OK” Please wait..controller data being calcu- lated.  Siemens AG 2000 All Rights Reserved 10-238 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 239 SK “OK” troller? (accept values) SK “OK” Confirm NC Start prompt Caution: When you activate NC Start, the axis starts to move!  Siemens AG 2000 All Rights Reserved 10-239 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 240: 10.10.2 Input Options For Self-Optimization
Constant velocity during measurement (changing positive/negative sign for optimum utilization of traversing range). Current control loop measurement Fig. 10-18 Current control loop measurement  Siemens AG 2000 All Rights Reserved 10-240 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 241 This quantity may not be exceeded after the upper frequency limit has been reached. The three frequency entries can be used to influence the start point and the adaptation range.  Siemens AG 2000 All Rights Reserved 10-241 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 242 Fig. 10-21 Measurement of speed control loop Amplitude: Entered in mm/min of the load speed (should not be more than 50% of the offset).  Siemens AG 2000 All Rights Reserved 10-242 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 243 Influences the quality of the measurement. Offset: Input of load velocity in mm/min (should be greater than the amplitude by a factor of at least 2).  Siemens AG 2000 All Rights Reserved 10-243 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 244 04.00 10 Drive Optimization with Start-Up Tool 03.96 10.10 Automatic controller setting (only MMC 103, SW 4.3 and higher) Notes  Siemens AG 2000 All Rights Reserved 10-244 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 245: Data Backup
1. Saving data for NCK, drive and operator panel settings 2. Saving data for PLC 3. Saving data for MMC when MMC 101/102/103 is installed  Siemens AG 2000 All Rights Reserved 11-245 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 246 The data type is specified in the Type column. When data are saved, the file names are automatically generated and output at the same time.  Siemens AG 2000 All Rights Reserved 11-246 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 247 Archiving of machine data for channel 1 _N_CH1_GUD Archiving of global user data for channel 1 _N_INITIAL_INI Archiving of all data of active file system  Siemens AG 2000 All Rights Reserved 11-247 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 248: Data Backup Via Mmc 100
– Select tape format for saving areas of all other data except for drive data.  Siemens AG 2000 All Rights Reserved 11-248 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 249 This applies particularly to machine data which are assigned SIE- MENS protection level 0.  Siemens AG 2000 All Rights Reserved 11-249 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 250 6. Start PCIN data transmission program (“Data In”) on PC/PG, specify file name. 7. Select data area to be output on MMC (MMC “Services” operating area, data output “Data Out”).  Siemens AG 2000 All Rights Reserved 11-250 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 251 3. Select the “Services” operating area on the MMC. Continue with steps listed under “Reading in series start-up” or “Reading in area-specific archive data”.  Siemens AG 2000 All Rights Reserved 11-251 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 252 9. Read the save “N_INITIAL_INI” file back in to activate the global user data. 10. Then load the other areas. 11. The PLC area must be loaded last after a PLC general reset.  Siemens AG 2000 All Rights Reserved 11-252 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 253 Global user data Display machine data Local user data Workpieces R parameters Global part programs Global subroutines User cycles Standard cycles Definitions and macros  Siemens AG 2000 All Rights Reserved 11-253 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 254: Data Backup Via Mmc 102/103
You can also back up data on the NC card, see Operator’s Guide, Services op- erating area. 5.2 and higher) Data are saved via the “Services” operating area. References: /BA/, Operator’s Guide  Siemens AG 2000 All Rights Reserved 11-254 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 255: Data Backup Via V24 On The Mmc 102/103
FDD and MSD. If remote diagnostics is to be activated, a different V.24 interface must be se- lected for the data output.  Siemens AG 2000 All Rights Reserved 11-255 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 257: Output Of Drive Data Via V24 On Mmc102/103
The drive machine data must be saved initially in the Start-up\Machine data\File function area before they can be output via V.24. DIAGNOSIS MachDat/FDD MachDat/MSD  Siemens AG 2000 All Rights Reserved 11-257 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 258: Output Of Drive Data Via V24 On The Mmc102/103
Compensation data – Measuring system error compensation (LEC=EEC) – Sag/angularity compensation (CEC) – Quadrant error compensation (QEC) Fig. 11-3 NC active data  Siemens AG 2000 All Rights Reserved 11-258 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 259 %_N_AX1_EEC_INI Example 2 Output of global user data (GUD). The file header transmitted with the data out- put is listed here once.  Siemens AG 2000 All Rights Reserved 11-259 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 260 The middle part of the file header, which is transmitted with the file output, ap- pears at the top of the display in the program/data area: \_ _NC_ACT\GUD.DIR Fig. 11-4 Example for global user data  Siemens AG 2000 All Rights Reserved 11-260 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 261 V.24, an initialization program %_N_INITIAL_INI is also output, but with all data stored in the NC active data directory. That is including compensation data.  Siemens AG 2000 All Rights Reserved 11-261 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 262: Plc Data Output Via V24 On Mmc102/103
These include: SMAC.DEF (%_N_SMAC_DEF) MMAC.DEF (%_N_MMAC_DEF) UMAC.DEF (%_N_UMAC_DEF) SDUD.DEF (%_N_SGUD_DEF) MGUD.DEF (%_N_MGUD_DEF) UGUD.DEF (%_N_UGUD_DEF) The definitions can be output via V.24.  Siemens AG 2000 All Rights Reserved 11-262 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 263: Output Of The Series Start-Up File Via V24 On Mmc102/103
Press the Series start-up softkey and define the data (MMC, NC, PLC) you want to save.  Siemens AG 2000 All Rights Reserved 11-263 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 264 The EEC, QEC and CEC compensation data are not included in the series start-up file. Reason: Each machine has its own compensation data.  Siemens AG 2000 All Rights Reserved 11-264 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 265: Back Up Hard Disk Via Norton Ghostr (Sw 4.4 And Higher)
Master images (images for series start-up) can be loaded by the machine manufacturer. Machine manufacturers can perform upgrades/downgrades (master images) themselves, irrespective of software supplied by Siemens. The Norton Ghost backup program is installed on every MMC102/103 with SW 4.4 and higher.
Page 266 “config.sys” on the boot diskette. Important 1. Drivers for the above I/O devices are not supported by Siemens. 2. When entering paths or file names in connection with the NortonGhost soft- ware, please comply with the DOS 8 character convention (length of file names: Max.
Page 267 Reloading of image files to unformatted hard disk (“formats on the fly”) New destination hard disk can be larger or smaller (provided it is sufficient for data quantity) than the original  Siemens AG 2000 All Rights Reserved 11-267 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 268: Saving User Data
MMC 102/103 PG/PC CD writer 1. Switch the control off and on and select start-up mode (press key 6 when DOS window appears)  Siemens AG 2000 All Rights Reserved 11-268 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 269 This is the image directory to be backed up. * PG/PC: In a DOS window or at DOS level, start the Ghost program with the command ghost -lps.  Siemens AG 2000 All Rights Reserved 11-269 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 270: Restore Data To Hard Disk
2. Switch the control off and on and select start-up mode (press key 6 when DOS window appears) 3. Select menu “7: Backup/Restore” 4. Enter password 5. Select menu “1 Hard disk Backup/restore with ghost”  Siemens AG 2000 All Rights Reserved 11-270 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 271 The File Manager indicates where data to be backed up are located and in what format, as well as what media can be used to save and re-import them.  Siemens AG 2000 All Rights Reserved 11-271 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 272: Several Sw Versions On One Mmc 103 (Sw 5.2 And Higher)
6. Select the software version of your choice from the displayed list. 7. After a successful restore, a reboot is performed automatically.  Siemens AG 2000 All Rights Reserved 11-272 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 273 It must be ensured that a compatible data format is transferred via this interface: Norton Ghost V5 up to and including V5.1b Norton Ghost V5.1c up to and including V6.x  Siemens AG 2000 All Rights Reserved 11-273 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 274: Installing A Replacement Hard Disk (Sw 4.4 And Higher)
– Fix the hard disk in place with the 4 knurled screws – Release the transport safeguard: turn towards “operating” until it clicks into place.  Siemens AG 2000 All Rights Reserved 11-274 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 275 Time required: approx. 15–20 minutes for the generation of a compressed disk image =130 MB of a 540 MB hard disk via LPT.  Siemens AG 2000 All Rights Reserved 11-275 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 276 Restore the data backup (restore from tape) Streamer The VALITEK streamer is connected to parallel interface X8 (25-pin) on MMC 101/102/103. Siemens cable 6FC9 344–4xV must be used to make the link. connection You cannot connect any other type of data backup device because the software is adapted especially to the VALITEK streamer.
Page 277 A message about the streamer type is displayed: *** Current Configuration: Valitek PST –M1200 *** Press any key to continue ... The test run then starts.  Siemens AG 2000 All Rights Reserved 11-277 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 278 3 Backup System 4 Backup Userdata 5 Restore from Tape 6 Uninstall MMC102/103 (Delete Files) 7 Return to Main Menu Your Choice [1,2,3,4,5,6,7]?4  Siemens AG 2000 All Rights Reserved 11-278 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 279 The following message appears on the screen: *** Current Configuration: Valitek PST –M1200 *** Restoring from Tape ..Continue ? Your Choice: [Y,N]?Y  Siemens AG 2000 All Rights Reserved 11-279 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 280 Your Choice: [Y,N]?Y Selecting Y deletes all the data in directory C:\MMC2\*.* and C:\DH\*.*. Operat- ing system MS DOS and WINDOWS are not deleted.  Siemens AG 2000 All Rights Reserved 11-280 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 281: Line Checksums (Md 11230 Md_File_Style)
MD name with line $MC_AXCONF_MACHAX_USED[0]=1 ’2F34 checksum MD name and MD N20070$MC_AXCONF_MACHAX_USED[0]=1 number MD name, MD num- N20070$MC_AXCONF_MACHAX_USED[0]=1 ’2F34 ber and line check-  Siemens AG 2000 All Rights Reserved 11-281 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 282: Machine Data Numbers
You can use MD 11220 INI_FILE_MODE to select the control behavior as follows:  Siemens AG 2000 All Rights Reserved 11-282 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 283 12400 Element does not exist $MC_MM_REORG_LOG_FILE_MEM[1]=100 12400 Element does not exist $MN_UNKNOWN_MD=1 12550 Name % not defined 15185 % Error detected in INI file  Siemens AG 2000 All Rights Reserved 11-283 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 284: Saving Plc Data
RUN), the data modules are not backed up at the same time. This may result in a data inconsistency which causes the user program to stop the PLC.  Siemens AG 2000 All Rights Reserved 11-284 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 285: Software And Hardware Replacement
Sequence for updating software during start-up or software replacement: 1. Upgrade MMC software 2. Upgrade NCK software Please note instructions and advice given in readme file supplied with tool box.  Siemens AG 2000 All Rights Reserved 12-285 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 286: Upgrading The Mmc 100/100.2/101 Software
When you have loaded floppy disk set 1, you have a functionally standard MMC 100/100.2/101 system with the first language English and the second lan- guage German. The alarm text and message files contain only Siemens texts. Floppy disk set 2 The contents of floppy disk set 2 enable you to do the following: –...
Page 287: Upgrade Of Mmc 102/103 Software Version 4.X Or Earlier
DOS (SW 3.x and earlier) or Starting Windows 95 is displayed, press key 6. For further information see /IAM/ IM3, Start-Up Functions for MMC 103  Siemens AG 2000 All Rights Reserved 12-287 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 288: Upgrading The Nc
– Software and hardware mismatch (e.g. PC card NC with software for NCU 572.2 is plugged into an NCU 573.2) – Defective NC card or hardware  Siemens AG 2000 All Rights Reserved 12-288 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 289: Series Start-Up Via Nc Card (Sw 4.4 And Higher)
FFS menu. The data are loaded onto the NC card. Note The start-up file created can be stored directly on the NC card in SW version 5.2 and later.  Siemens AG 2000 All Rights Reserved 12-289 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 290 All user-specific NC data (and PLC data if these are contained in the start-up archive) are deleted and replaced by corresponding data from the start-up ar- chive.  Siemens AG 2000 All Rights Reserved 12-290 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 291: Sinucopy-Ffs (Sw 4.4 And Higher)
Read Modify Write new data Reformat Create new directories Copy a file into the directories and subdirectories Read and write system software  Siemens AG 2000 All Rights Reserved 12-291 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 292 Help is available for all actions by activating the “Help” menu. Fig. 12-1 User interface of SINUCOPY-FFS  Siemens AG 2000 All Rights Reserved 12-292 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 293 FFS start and end address on the card, the system suggests these be entered automatically as far as possible. Note A card change is detected automatically. The contents of the card (FFS) are displayed.  Siemens AG 2000 All Rights Reserved 12-293 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 294 3. The drive name for the OMNI97 device can be entered: Enter the drive let- ter in the menu “System control/Device manager/Drives/OMNI97”. Windows NT: Enter the drive letter in the menu “OmniControl/DriveLetter”.  Siemens AG 2000 All Rights Reserved 12-294 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 295 NC data can be written to the NC card (SW 5.1 and later); Operator inputs see: /BA/ 840D Operator’s Guide, Services operating area.  Siemens AG 2000 All Rights Reserved 12-295 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 296: Hardware Replacement
3. Pull the battery out upwards. The new battery is inserted in the reverse order. Make sure that you connect the battery terminals correctly (2).  Siemens AG 2000 All Rights Reserved 12-296 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 297 12 Software and Hardware Replacement 03.96 12.6 Battery/fan replacement 1) Battery 2) Red cable (+) 3) Latch 4) Fan Fig. 12-2 Battery/fan drawer Battery 6FC5 247–0AA18–0AA0  Siemens AG 2000 All Rights Reserved 12-297 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 298 04.00 12 Software and Hardware Replacement 03.96 12.6 Battery/fan replacement Notes  Siemens AG 2000 All Rights Reserved 12-298 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 299: Mmc
Start-up functions for the MMC 100.2 Start-up functions for the MMC 103 Help in the editor User interface add-ons Start-up of HMI advanced  Siemens AG 2000 All Rights Reserved 13-299 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 301: Miscellaneous
Various sets of standard machine data are provided as examples. “Turning” technology (2 axes, 1 spindle) “Milling technology” (3 linear axes, 1 spindle, 1 rotary axis)  Siemens AG 2000 All Rights Reserved 14-301 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 302: Machine Data Access Via Part Program
$MN_AXCONF_MACHAX_NAME_TAB[0]=‘X1‘ The name of the 1st machine axis is X1. $MA_REF_SET_POS[0,X1]=100.00000 The 1st reference point value of axis X1 is 100 mm.  Siemens AG 2000 All Rights Reserved 14-302 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 303 R10 = 33.75 R10 from channel 1 CHANDATA(2) Assignment channel 2 $MC_CHAN_NAME=‘CHAN2‘ Channel name for channel 2 R10 = 96.88 R10 from channel 2  Siemens AG 2000 All Rights Reserved 14-303 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 304 04.00 14 Miscellaneous 03.96 14.2 Machine data access via part program Notes  Siemens AG 2000 All Rights Reserved 14-304 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 305 Clear to send for serial interfaces Digital analog converter Data module Data block byte Data block bit Data communication equipment Dual port RAM  Siemens AG 2000 All Rights Reserved A-305 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 306: A Abbreviations
Software procedure for mapping a large quantity of identifiers onto a finite memory area Hexadecimal number Hand-held unit HW limit switch Hardware limit switch Increment Initializing data INTM Internal multiplication  Siemens AG 2000 All Rights Reserved A-306 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 307 Numerical control kernel with block preparation, travel range etc. Numerical control unit: NC module NPFK Low-priority frequency channel Organization block on PLC Operator panel interface  Siemens AG 2000 All Rights Reserved A-307 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 308 SRAM Static RAM (non-volatile) SW limit switch Software limit switch Tool Tool change Testing data active: Identifier for machine data Tool offset  Siemens AG 2000 All Rights Reserved A-308 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 309 RS-232-C, defines transmission of serial data between DTE and DCE devices Interface between PLC and NC Zero offset Zero offset active: Identifier (file type) for zero offset data µC Microcontroller  Siemens AG 2000 All Rights Reserved A-309 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 311 Electronic Documentation /CD6/ The SINUMERIK System (04.00 Edition) DOC ON CD (includes all SINUMERIK 840D/810D/FM-NC and SIMODRIVE 611D publications) Order No.: 6FC5 298–5CA00–0BG2  Siemens AG 2000 All Rights Reserved B-311 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 312: B References
SINUMERIK 840D/810D Operator’s Guide ManualTurn (12.99 Edition) Order No.: 6FC5 298–5AD00–0BP0 /KAM/ SINUMERIK 840D/810D Short Guide ManualTurn (11.98 Edition) Order No.: 6FC5 298–2AD40–0BP0  Siemens AG 2000 All Rights Reserved B-312 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 313 Order No.: 6FX2 060 4AA00–4XB0 (German, English, French) Order from: WK Fürth /SYI/ SINUMERIK 840Di System Overview (06.00 Edition) Order No.: 6FC5 298–5AE40–0BP0  Siemens AG 2000 All Rights Reserved B-313 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 314 Order No.: 6FC5 297–3AC00–0BP0 /PMH/ SIMODRIVE Sensor (05.99 Edition) Measuring System for Main Spindle Drives Configuring/Installation Guide, SIMAG-H (HW) Order No.: 6SN1197-0AB30-0BP0  Siemens AG 2000 All Rights Reserved B-314 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 315 Rotary Axes Synchronous Spindles Synchronized Actions (up to and including SW 3) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding  Siemens AG 2000 All Rights Reserved B-315 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 316 (07.99 Edition) Order No.: 6FC5 297–4AC50–0BP0 Start-up Scanning with Tactile Sensors (scancad scan) Scanning with Lasers (scancad laser) Milling Program Generation (scancad mill)  Siemens AG 2000 All Rights Reserved B-316 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 317 Order No.: 6FC5 297–5AD60–0BP0 Host Computer Interface PLC/NCK Interface /FBSI/ SINUMERIK 840D/SIMODRIVE Description of Functions SINUMERIK Safety Integrated (05.00 Edition) Order No.: 6FC5 297–5AB80–0BP1  Siemens AG 2000 All Rights Reserved B-317 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 318 Order No.: 6FC5 297–3EA10–0BP1 /KBU/ SIMODRIVE 611 universal Short Description (10.99 Edition) Closed-Loop Control Component for Speed Control Order No.: 6SN1 197–0AB40–0BP2  Siemens AG 2000 All Rights Reserved B-318 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 319 STEP 7, Reference Manuals, V. 3.1 Order No.: 6ES7 810–4CA02–8AR0 /S7S/ SIMATIC S7-300 (04.97 Edition) FM 353 Step Drive Positioning Module Order in conjunction with Configuring Package  Siemens AG 2000 All Rights Reserved B-319 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 320 Start-up functions for the MMC 100.2 Start-up functions for the MMC 103 Start-up functions for HMI Advanced (PCU 50) Editor help Supplement operator interface  Siemens AG 2000 All Rights Reserved B-320 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 321 DIP switch settings for OPI, 3-53 Axis types, 6-127 Display resolution, 6-101 Documentation, 1-16 DRAM, 6-103 Drive configuration, 6-111 Setting, 6-111 Back up hard disk, 11-265, 11-268  Siemens AG 2000 All Rights Reserved Index-321 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 322 HEX machine data, bit editor, 6-88 Machine control panel, 3-66 HHU configuration via MPI, 3-47 Power-up, 5-84 HHU configuration via OPI, 3-46  Siemens AG 2000 All Rights Reserved Index-322 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 323 Motor connection, 2-28 tings, 5-78 MPI bus nodes, 3-43 Problems during power-up, 5-81 MPI, network rules, 3-36 Program level, 6-109 MPI, settings, 3-35  Siemens AG 2000 All Rights Reserved Index-323 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 324 Interference frequency response, 10-213 Text file for PLC alarm texts, 8-193 Reference frequency response, 10-213 Three-conductor connection (standard circuit), Setpoint/disturbance step changes, 10-214 2-27  Siemens AG 2000 All Rights Reserved Index-324 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 325 Softkeys, 10-225 Traverse request drive test, 10-209 Traversing direction, 6-130 Typical circuit, 2-27 Upgrade of MMC103 software with Windows NT 4.0, 12-287  Siemens AG 2000 All Rights Reserved Index-325 SINUMERIK 840D Installation and Start-Up Guide (IAD) – 04.00 Edition...
Page 327 Suggestions SIEMENS AG Corrections A&D MC IS For Publication/Manual: P.O. Box 3180 SINUMERIK 840D D–91050 Erlangen SIMODRIVE 611D Tel. 0180 / 525 – 8008 / 5009 [Hotline] Fax +49 9131 / 98 –1145 Manufacturer/Service Documentation email: motioncontrol.docu@erlf.siemens.de Installation and Start-Up Guide From Order No.

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Simodrive 611 digital Sinumerik 840di Sinumerik 810d Sinumerik 840d

Siemens SINUMERIK FM-NC Installation And Startup Manual

Table of Contents

2 2 Configuration

3 Settings, MPI / OPI

4 EMC / ESD Measures

5 Power on and Power-Up

6 Assigning Parameters to the Control and the Plc Program

7 PLC Start-Up

9 Axis and Spindle Dry Run

10 Drive Optimization with Start-Up Tool

11 Data Backup

12 Software and Hardware Replacement

2100 MMC

14 Miscellaneous

Quick Links

Chapters

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Summary of Contents for Siemens SINUMERIK FM-NC