Page 1 DATASHEET SIEMENS 6FC 3541-0AA-Z OTHER SYMBOLS: RGB ELEKTRONIKA AGACIAK CIACIEK SPÓŁKA JAWNA Jana Dlugosza 2-6 Street 51-162 Wrocław www.rgbelektronika.pl Poland biuro@rgbelektronika.pl +48 71 325 15 05 www.rgbautomatyka.pl www.rgbautomatyka.pl www.rgbelektronika.pl...
Page 2 YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.
Page 3: Sinumerik 810D
Manual 11/2002 Edition Hardware Configuration SINUMERIK 810D...
Page 5 Axis Expansion Manual I/O Modules NCU Terminal Block DMP Compact Modules Maintenance and Service Abbreviations Valid for References Control Software Version SINUMERIK 810D SINUMERIK 810DE (export version) EC Declaration of SINUMERIK 810D powerline Conformity SINUMERIK 810DE powerline Index 11.2002 Edition...
Page 6 Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are registered trademarks of Siemens AG. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners. Further information is available on the Internet under: Other functions not described in this documentation might be executable in the control.
Page 7: Sinumerik 810D Powerline
SINUMERIK documentation is split into three levels: reader General Documentation User Documentation Manufacturer/Service Documentation. For more detailed information on SINUMERIK 810D publications and other pu- blications covering all the SINUMERIK controls, please contact your local SIE- MENS office. You will also require the following References:...
Page 8 Caution This warning notice (without a warning triangle) indicates that some material damage may occur if the relevant safety precautions are not taken. E Siemens AG, 2002. All rights reserved SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 9 Warning Repairs to devices that have been supplied by our company must only be carried out by SIEMENS Customer Service or by repair centers author- ized by SIEMENS. When replacing parts or components, only use those parts that are included in the spare parts list.
Page 10 The simplest way of doing this is to touch an electrically conducting earthed object (e.g. a bare metal part of a switchboard or a plug socket protective conductor). E Siemens AG, 2002. All rights reserved viii SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 11 SIEMENS. Contact persons Should any problems or questions arise while you are using this manual, please contact the Siemens office concerned using the form provided at the end of this manual. E Siemens AG, 2002. All rights reserved...
Page 15: System Overview
Note The SINUMERIK 810D powerline and SINUMERIK 810DE powerline are supplied with SW 6. Earlier system software versions of the SINUMERIK 810D cannot be used on SINUMERIK 810D powerline or SINUMERIK 810DE powerline. E Siemens AG, 2002. All rights reserved 1-13 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 16: System Configuration
6FC5 412- -0FA10- -0AA0 For installing in a SIMODRIVE 611 power module (1-axis or 2-axis), plug- -in unit References: /PJ/, SIMODRIVE 611 Planning Guide E Siemens AG, 2002. All rights reserved 1-14 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 17 Single I/O module 6FC5 411-0AA00-0AA0 PLC I/O module with 64 inputs and 32 short-circuit-proof outputs (EFP) NCU terminal 6FC5 211-0AA00-0AA0 High-speed digital and analog NC I/Os on the SINUMERIK 810D drive bus block Handheld unit 6FX2 007-1AC.. Handheld unit with...
Page 18: Axis Expansion
1FNx, 1FEx, 1FKx *) One measuring output can be replaced by a 3rd handwheel Fig. 1-1 The SINUMERIK 810D system showing example of CCU3 E Siemens AG, 2002. All rights reserved 1-16 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 19 MPI bus cable PG740 programming device MPI cable Fig. 1-2 SINUMERIK 810D connection configuration for the MPI bus, HHU, HPU and cable distributor E Siemens AG, 2002. All rights reserved 1-17 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 20: Ncu Terminal Block
Single I/O module Terminator Do not exceed maximum configuration !! Fig. 1-3 SINUMERIK 810D connection configuration for PLC I/Os and NCU terminal block E Siemens AG, 2002. All rights reserved 1-18 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 21: I/O Modules
03.02 1 System Overview 12.95 1.2 System configuration Interconnecting The following interconnecting cables are used for the SINUMERIK 810D cables Table 1-3 Interconnecting cables for the SINUMERIK 810D Order No. Designation 6FX2 002-4EA0V-1VV0 MPI bus cable from operator panel front to MCP and CCU...
Page 22 Axis expansion plug--in units are always used when no more than six measu- plug in unit ring channels are required for the SINUMERIK 810D. The unit is plugged into a SIMODRIVE 611 power module. Axis expansion plug in units are designed for axis and 2 axis power modules.
Page 23 11.02 1 System Overview 12.95 1.2 System configuration Table 1-4 Possible combinations for 1- -6 drives with the SINUMERIK 810D Number of Internal drives Drives via axis drives 1 x 18/36A (FDD) expansion *or 24/32A (MSD) 2x9/18 / 2 x 6/12A...
Page 24 The length of the cable set for axis expansion with the 611D closed-loop control module is: 62mm for the drive bus and 150mm for the device bus. E Siemens AG, 2002. All rights reserved 1-22 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 25: Labeling And Adhesive Labels
1.3 Labeling and adhesive labels Labeling and adhesive labels If you contact your local Siemens office for technical information or because servicing is necessary, please provide all data given on the rating plate. The components and modules are provided with one of the following labels:...
Page 26 The simplest way of doing this is to touch an electrically conducting earthed object (e.g. a bare metal part of a switchboard or a plug socket protective conductor). E Siemens AG, 2002. All rights reserved 1-24 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 27: Installation Conditions
Reference: /EMV/, EMC Installation Guideline information Assistance and The installation conditions must be complied with for the complete system. Please contact your local Siemens office or representative for assistance and advice advice. E Siemens AG, 2002. All rights reserved 2-25...
Page 28: Electromagnetic Compatibility (Emc)
Note Radio interference suppression must be considered by the user for the complete installation. Particular attention should be paid to cables. Please contact your local Siemens office or representative for assistance and advice. Noise immunity Relevant standards: EN 50178, EN 61000-3-2 and -3-3,...
Page 29: Power Supply
NC cabinet; see also /EMC/ SINUMERIK, SIROTEC, SIMODRIVE, EMC Guideline (06.99). E Siemens AG, 2002. All rights reserved 2-27 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 30 Product Weighting Number of Product factor single modules factor single modules module module 810D EnDat encoder LTM 50A LTM 80A 0.75 0.75 E Siemens AG, 2002. All rights reserved 2-28 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 31: Safe Electrical Isolation
If necessary, these interfaces can be isolated safely using a supplementary adapter (insulation voltage 230VAC). These adapters are not included in the Siemens scope of delivery. You can buy these parts from your local dealer who will help you to make the proper choice.
Page 32 230 VAC are provided for these interfaces. 11. 5VDC power supply with basic insulation, fed from a 24VDC supply. E Siemens AG, 2002. All rights reserved 2-30 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 33: Earthing Concept
16 < S ± 35 Mains connection S S/ 2 S > 35 Equipotential bonding conductor (± 30cm) to earthed housing, A=10mm Fig. 2-2 Earthing concept E Siemens AG, 2002. All rights reserved 2-31 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 34: Ri Suppression Measures
Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers). Pulse-loaded heavy current/high voltage cables must always be laid completely separate from all other cables. E Siemens AG, 2002. All rights reserved 2-32 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 35 For further information on interference suppression measures and the connection of shielded cables refer to References: /EMC/ SINUMERIK, SIROTEC, SIMODRIVE EMC Installation Guideline E Siemens AG, 2002. All rights reserved 2-33 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 36: Ambient Climatic And Mechanical Conditions
Applicable standards: DIN EN 60086(-4) Warning Improper handling of backup batteries involves the risk of ignition, explosion and burning. E Siemens AG, 2002. All rights reserved 2-34 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 37: Operating Conditions
When operated at an 86kPa to 108kPa altitude 1500m above mean sea level. For greater altitudes, the upper limit temperature must be reduced by 3.5C/500m. E Siemens AG, 2002. All rights reserved 2-35 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 38: Exposure To Contaminants
Maximum permissible dust content in cabinet ventilation: Suspended proportion 0.2 mg/m Deposit 1.5 mg/m E Siemens AG, 2002. All rights reserved 2-36 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 39: Technical Data Of The Individual Components
24V for logic supply, 0.3A 24V for load supply, NCU terminal block 24V for logic supply, load 0.5A supply directly at DMP module E Siemens AG, 2002. All rights reserved 2-37 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 40: Mpi Network
Terminator Fig. 2-3 MPI connector References: /Z/, Accessories and Equipment for Special Machines E Siemens AG, 2002. All rights reserved 2-38 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 41: Mpi Network Rules
6. The following cable lengths for MPI may not be exceeded for the standard case without repeater: MPI (187.5 kbaud): Max. cable length in total 10m. E Siemens AG, 2002. All rights reserved 2-39 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 43: Design And Installation Of The 810D
Delivery condition: Internal cooling. Modification: Use a screwdriver (Torx for M6) to unscrew the mounting bracket and fit the four grounding springs (see installation instructions) E Siemens AG, 2002. All rights reserved 3-41 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 44: Installing The Sinumerik 810D
12.95 3.2 Installing the SINUMERIK 810D Installing the SINUMERIK 810D Preparation For assembling the SINUMERIK 810D control, you need the following tools: Screwdriver for slotted screws size 0 and 1 Screwdriver for M4 and M5 Torx screws. Position in the...
Page 45 The slotted screws (1) must be tightened (see Fig. 3-3) to ensure compliance with EMC requirements and to guarantee the necessary vibration resistance. E Siemens AG, 2002. All rights reserved 3-43 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 46 Fig. 3-3 Assembling the SINUMERIK 810D Installation notes When mounting the SINUMERIK 810D, please observe the following points: 1. Ventilation gap above and below approx. 100mm 2. The shields of the motor leads must be connected after the shield plate has been installed, see Subsection 2.1.4.
Page 47 2-axis CCU box, see the shield plate installation diagram). The shield plate is included in the box. The tube clip for shield connection is included in the scope of supply for the preassembled SIEMENS motor connecting lead.
Page 48 Important! The shield Phone: Phone: ++49-(0)6181-403-0 attachment is no pull- - relief Fax: ++49-(0)6181-403-210 Fig. 3-5 Dimension drawing of the 2 axis CCU box E Siemens AG, 2002. All rights reserved 3-46 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 49: Modification For External Cooling, 2-Axis Ccu Box (Sw 5 And Higher)
Loosen screws M6 and remove angle Put on ground spring (packed in flat bag) Fig. 3-7 2-axis CCU box: Modification for external cooling E Siemens AG, 2002. All rights reserved 3-47 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 50 *in the case of the SIEMENS motor lead, included in the scope of supply Fig. 3-8 Connecting the motor and encoder leads (3-axis CCU box) E Siemens AG, 2002. All rights reserved 3-48 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 51: Mains Supply (Ms)
197-0AA00 Planning Guide (setting options, technical data, recommended circuits). Warning The equipment is still under hazardous power for approx. 5 minutes after all power has been disconnected. E Siemens AG, 2002. All rights reserved 3-49 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 52 3 Design and Installation of the 810D 12.95 12.95 3.3 Mains supply (MS) Notes E Siemens AG, 2002. All rights reserved 3-50 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 53: Description Of The Sinumerik 810D
SW 2.x and lower: The system software of the SINUMERIK 810D is stored on an internal flash EPROM and is included in the scope of supply (also valid for CCU3 Export SW 6). The PCMCIA card is only used when the software is upgraded. Also valid for CCU3 Export.
Page 54 The following are not available: for NCU 840D 5-axis transformation Safety Integrated Analog axis Hydraulic drives Independent drive stop/retract 3D clearance control. E Siemens AG, 2002. All rights reserved 4-52 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 55 Smooth running 0.2←m 1.5←m 0.1←m 0.2←m 0.1←m approx. 1.5←m Pulse multiplication 2048 2048 factor As from drive software version 6.4.2 for FDD single/axis E Siemens AG, 2002. All rights reserved 4-53 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 56: 4.2 Interfaces Of The Sinumerik 810D
Operator control elements for start--up, delete, reset Four test sockets for diagnostics Device bus interface. CCU3 The CCU3 module has an additional pulse interface. E Siemens AG, 2002. All rights reserved 4-54 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 57: Hardware Interfaces Overview
Two measuring pulse inputs PCMCIA interface PROFIBUS DP Miscella- Electronic power supply (backplane) neous *) incl. one spindle **) incl. two spindles E Siemens AG, 2002. All rights reserved 4-55 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 58: Ccu1/Ccu2: Description Of The Interfaces, Operating And Display Elements
X304- -X306 Device bus interface X151 Fig. 4-1 SINUMERIK 810D with CCU 1/2, position of the interfaces, operating and display elements E Siemens AG, 2002. All rights reserved 4-56 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 59: I/O Modules
Connection of S7-300 I/O devices and single I/O module Connector designation: X111 Connector type: 25-way sub-D socket connector Maximum cable length: Special features: Non-floating, no safe isolation E Siemens AG, 2002. All rights reserved 4-57 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 60 I/O device interface (cable distributor for handwheel and probe) Connector designation: X121 Connector type: 37-pin sub-D plug connector Maximum cable length: 25m for all functions Special features: Handwheels non-floating E Siemens AG, 2002. All rights reserved 4-58 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 61 Pin assignment on connector X122 X122 Name Type Name Type Unassigned P5EXT M24EXT P24EXT ORTSAS IRTSPG M5EXT Signal names Same as X102, as appropriate (Tab. 4-3) E Siemens AG, 2002. All rights reserved 4-59 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 62 Connector designation: X411-X416 Connector type: 25-way, sub-D plug connector The signals with a gray background are not required for a direct measuring system. E Siemens AG, 2002. All rights reserved 4-60 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 63 Remote/Sense mode. As a result, the length of the encoder cable is limited. ± 18m EQN 1325: ERN 1387: ± 25m External encoder with power consumption ± 300mA: ± 18m E Siemens AG, 2002. All rights reserved 4-61 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 64 The “startup disable” relay is switched with terminal 663. When the contact is opened, the actuation pulses are disabled and the motors are switched to torque-free mode. E Siemens AG, 2002. All rights reserved 4-62 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 65 7- -segment error messages DAC test sockets DAC 2 DAC 1 Ground DAC 3 Fig. 4-2 DAC test sockets on the CCU1/2 modules E Siemens AG, 2002. All rights reserved 4-63 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 66 (axes 4- -6) Drive bus interface X151 Fig. 4-3 SINUMERIK 810D with CCU 3, position of the interfaces, operating and display elements E Siemens AG, 2002. All rights reserved 4-64 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 67 PLC STOP status (right Lights up if a PLC error occurs row) Yellow PFO: PLC FORCE status Yellow RST: Lights up briefly on reset E Siemens AG, 2002. All rights reserved 4-65 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 68: Cable Distributor
By fastening them to the front panel of the CCU, the shield potential is conducted via the contact springs of the cable distributor. E Siemens AG, 2002. All rights reserved 4-66 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 69 Connector No. Cable inlet I/Os 1st handwheel 1st handwheel (top) 2nd handwheel 2nd handwheel 2nd probe Reserved Reserved Reserved Reserved 1st probe (bottom) E Siemens AG, 2002. All rights reserved 4-67 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 70 Measuring pulse signal 0/1 MEPUC 0/1 Measuring pulse common (reference ground) 0/1 1) Total of max. 1A, i.e. max. 500mA for each handwheel E Siemens AG, 2002. All rights reserved 4-68 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 71: Measuring System
X411 A1 internal X412 A2 internal X413 A3 internal Alternative (CCU3 only) A3 external X307 X414 X304 X415 X305 X416 X306 E Siemens AG, 2002. All rights reserved 4-69 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 72: Evaluative Encoder Systems
Note the encoder signal frequency response. 0.5V A--A 0.5V B--B Uniqueness range R--R Fig. 4-7 Signal chart for incremental encoders at clockwise rotation E Siemens AG, 2002. All rights reserved 4-70 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 73 ± ¦ Note the encoder signal frequency response. A- -A B- -B Fig. 4-8 Signal chart for incremental signals at clockwise rotation E Siemens AG, 2002. All rights reserved 4-71 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 74: Measuring Channels, Indirect And Direct Measuring Systems
4.3.3 Measuring channels, indirect and direct measuring systems Measuring The six measuring channels on the SINUMERIK 810D can be used both for channels on the indirect and for direct position sensing. A spare measuring channel can be used for a direct spindle measuring system, for example. To obtain additional measu-...
Page 75 CCU module loop control G = 0.006 degrees Motor Multiturn absolute: 4096 revolutions Fig. 4-9 Indirect position sensing with digital closed-loop control FDD E Siemens AG, 2002. All rights reserved 4-73 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 76 Voltage signals and Incremental EnDat absolute motor position Indirect position sensing with digital closed-loop control FDD Fig. 4-10 *) e.g. 1FK7 E Siemens AG, 2002. All rights reserved 4-74 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 77 CCU module oop control G = 0.006 degrees Motor *) Indirect position sensing with digital closed-loop control MSD Fig. 4-11 *) e.g. 1PH7 E Siemens AG, 2002. All rights reserved 4-75 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 78 Only encoders with voltage signals can be used with the SINUMERIK 810D. Direct position sensing M: Max. possible measuring steps...
Page 79: Integrated Power Sections: 3-Axis Ccu Box
4.4 Integrated power sections: 3-axis CCU box Integrated power sections: 3-axis CCU box Description With the SINUMERIK 810D, three integrated power sections are mounted in the 3-axis CCU box on a heatsink: Power section for 2x 6A/12A (FDD) Power section for 1x 18A/36A (FDD) or 24A/32A (MSD) Heatsink temperature sensor.
Page 80 At simultaneous continuous operation, power sections A2 and A3 must only (GZF) operate on average at 63% of their rated current. There is no simultaneity restriction for A1. E Siemens AG, 2002. All rights reserved 4-78 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 81: Integrated Power Sections: 2-Axis Ccu Box
4.5 Integrated power sections: 2-axis CCU box Integrated power sections: 2-axis CCU box Description With the SINUMERIK 810D, two integrated power sections are mounted in the 2-axis CCU box on a heatsink: Power section for 9A/18A (FDD) Heatsink temperature sensor.
Page 82: Plc Module
A slot is available on the CCU for standard PC cards supporting all Type II flash cards up to 8MB memory capacity. Recommendation: use Siemens PC cards. E Siemens AG, 2002. All rights reserved 4-80 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 83: Ccu1: 6Th Axis (Sw 3.2 And Higher)
1 power section with axis expansion plug- -in unit (single- -axis module ) 1 power section with 611D closed- -loop control module (double- -axis module) Fig. 4-19 Typical configuration E Siemens AG, 2002. All rights reserved 4-81 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 84 GWE: 462008006403 <50 Device bus cable 400mm 6SN1161 1AA00 0BA0 NC60 Catalog: choose <50 Drive bus cable, round length + 50mm cable, shielded E Siemens AG, 2002. All rights reserved 4-82 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 85: Axis Expansion
Axis expansion plug-in unit Application The axis expansion plug-in unit is mounted in a SIMODRIVE 611 power module and then connected to the SINUMERIK 810D at axis expansion terminal X304--X306. The plug-in unit is designed for use in 1-axis and 2-axis power modules.
Page 86: Axis Expansion Plug-In Unit
X301. If you are using a 2-axis power section, connector X301 is assigned to the first axis and connector X302 to the second axis. E Siemens AG, 2002. All rights reserved 5-84 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 87 CCU, push the excess length of cable into the space provided under the metal cover of the axis expansion plug-in unit. E Siemens AG, 2002. All rights reserved 5-85 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 88: Axis Expansion With The Simodrive 611D Closed-Loop Control Module
Installation The SIMODRIVE 611D module is mounted as the first module to the right of the SINUMERIK 810D. When connecting the DC link busbars, all screws must be tightened (note the torque). Connection You need a special cable set to connect the SIMODRIVE 611D closed loop control module.
Page 89 810D. Drive bus cable Device bus cable Fig. 5-5 Cable set for axis expansion with the SIMODRIVE 611D module E Siemens AG, 2002. All rights reserved 5-87 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 90 04.00 5 Axis Expansion 12.95 5.2 Axis expansion with the SIMODRIVE 611D closed-loop control module Notes E Siemens AG, 2002. All rights reserved 5-88 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 91 The single I/O module has 64 inputs and 32 short-circuit-proof outputs (isolated). Each output has a load rating of 0.5A. The simultaneity factor is 75%. Up to three single I/O modules can be connected to the SINUMERIK 810D. Combinations with SIMATIC S7-300 phases are permissible.
Page 93 Resistance to vibration to SN 29010 Class 12 Temperature range - -40 C to +70 C Storage: 0 C to + 55 C Operation: E Siemens AG, 2002. All rights reserved 6-91 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 94 P24 power Signal names P24 power 24V external load power supply M24 power Ground of external load power supply Signal type Voltage Input E Siemens AG, 2002. All rights reserved 6-92 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 95 OUT26 OUT27 OUT30 OUT31 OUT32 OUT33 OUT34 OUT35 OUT36 OUT37 Signal names OUTiξjζ Output j of output byte i Signal type Output E Siemens AG, 2002. All rights reserved 6-93 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 96 INP42 INP43 INP44 INP45 INP46 INP47 INP50 INP51 INP52 INP53 INP54 INP55 INP56 INP57 INP60 INP61 INP62 INP63 INP64 INP65 INP66 INP67 E Siemens AG, 2002. All rights reserved 6-94 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 97 The address space is automatically assigned during start-up. Parameterization is not necessary. In AS-PARAM, the 810D I/Os are treated like a corresponding arrangement of S7-300 modules. E Siemens AG, 2002. All rights reserved 6-95 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 98 AS314 (CCU1) AS315 (CCU2/3) Single I/O module Single I/O module Single I/O module Fig. 6-3 SINUMERIK 810D with three peripheral lines (full configuration) E Siemens AG, 2002. All rights reserved 6-96 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 99: Ncu Terminal Block
I/O devices). The round cables are also used to connect the individual terminal blocks. Important Ensure that the overall length of the cable connections does not exceed 10m. E Siemens AG, 2002. All rights reserved 7-97 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 100: Dmp Compact Modules
30 cm, if possible. DMP compact A maximum of eight DMP compact modules can be connected for each NCU modules terminal block. E Siemens AG, 2002. All rights reserved 7-98 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 101 Ambient temperature Temperature sensor Status message to NC, Screen display NCU sign-of-life Cyclic message Disabling of the NC outputs, LED (red) on E Siemens AG, 2002. All rights reserved 7-99 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 102 Max. length of drive bus is 10m X11- -X18 Module connector Connector designation: X11 ... X18 (slots 1 ... 8) Connector type: 30-way ELCO Microleaf pin connector E Siemens AG, 2002. All rights reserved 7-100 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 103 Temperature variation within 1 minute max. 0.2K Permissible change in relative air humidity EN 60721-3-3, class 3K5 Within 1 minute max. of 0.1% E Siemens AG, 2002. All rights reserved 7-101 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 105: Dmp Compact Modules
The 24V connection terminal P (24V) is not used. Display elements 16 LEDs for status display indicating the logical states of the inputs. LEDs light up: Input ON. E Siemens AG, 2002. All rights reserved 8-103 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 106 = type 1msec Cable length max. 30m Weight approx. 125g Degree of protection according to DIN 40050 IP20 Humidity rating according to DIN 40040 E Siemens AG, 2002. All rights reserved 8-104 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 107: Dmp Compact Module 16O (6Fc5 111-0Ca02-0Aa1)
20.4V to 28.8V - Ripple 3.6Vpp Signal level of outputs (typical value) - For “0” signal Open - For “1” signal - -250mV LOAD E Siemens AG, 2002. All rights reserved 8-105 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 108 All 16 outputs may be loaded simultaneously, e.g. with 0.25A. Important Switching surges must be neutralized by external free-wheeling diodes when using inductive loads. E Siemens AG, 2002. All rights reserved 8-106 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 109: Dmp Compact Module 8O (6Fc5 111-0Ca03-0Aa1)
Eight LEDs as status display for the logic output states. As from product version B the LEDs will go out if the load voltage fails. LEDs light up: Output ON. E Siemens AG, 2002. All rights reserved 8-107 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 110 All 8 outputs may be loaded simultaneously, e.g. with 1A. Important Switching surges must be neutralized by external free-wheeling diodes when using inductive loads. E Siemens AG, 2002. All rights reserved 8-108 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 111: Dmp Compact Module 1I Analog (6Fc5 111-0Ca04-0Aa0)
Setting of measuring range 1--2 closed: + 10V 1--3 closed: + 500mV Setting of mains frequency closed: for 50Hz systems open: for 60Hz systems. E Siemens AG, 2002. All rights reserved 8-109 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 112 Operating error limits (0_C to 60_C) Cable length (shielded) max. Weight approx. 150g Degree of protection according to DIN 40050 IP20 Humidity rating according to DIN 40040 E Siemens AG, 2002. All rights reserved 8-110 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 113 OR= Overflow bit, input voltage exceeds 20V or 1V (double the input range) PF = Failure of power supply to analog part. E Siemens AG, 2002. All rights reserved 8-111 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 114: Dmp Compact Module 1I Nc Analog (6Fc5 211-0Aa10-0Aa0)
The terminals are of the plug-in type and can be mechanically coded by the user. Display elements One LED as status display for power supply. LED lights up: internal power supply OK. E Siemens AG, 2002. All rights reserved 8-112 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 115 The resolution is 4.88mV for one bit. The duration of a converter cycle (from initiating the conversion until the moment the result can be read) is max. 75μsecs. E Siemens AG, 2002. All rights reserved 8-113 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 116 0.005V Digital value - -0.005V - -9.995V - -10V 0 = Always 0 PF = Failure of power supply to analog part E Siemens AG, 2002. All rights reserved 8-114 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 117: Dmp Compact Module 1O Analog (6Fc5 111-0Ca05-0Aa0)
The terminals are of the plug-in type and can be mechanically coded by the user. Display elements One LED as status display for power supply. LED lights up: internal power supply OK. E Siemens AG, 2002. All rights reserved 8-115 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 118 QB m+1 output voltage voltage Signifi- cance cance VZ 2 VZ 2 always always +9.9988V +1.22mV Digital value - -1.22mV - -10V E Siemens AG, 2002. All rights reserved 8-116 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 119: Maintenance And Service
Warning After all voltages have been switched off, a dangerous voltage remains present for five minutes at all modules. See operating instructions. E Siemens AG, 2002. All rights reserved 9-117 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 120: Battery Replacement
PCU 50/70. The back--up voltage is monitored by the control and a monito- ring signal is output. When a monitoring signal has been triggered, the battery must be replaced within six weeks. The battery of the SINUMERIK 810D can be replaced after disconnecting the control and removing the CCU module without any loss of data, as the data is backed--up for a period of approx.
Page 121 6. Connect the new battery (check polarity) and push it back into the bracket. 7. Re-insert the CCU module and tighten the screws. 8. Insert all the connectors correctly. E Siemens AG, 2002. All rights reserved 9-119 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 122 9 Maintenance and Service 12.95 9.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101) Notes E Siemens AG, 2002. All rights reserved 9-120 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 123: Abbreviations
The meaning of HMI is identical with MMC. Main Spindle Drive Handheld Terminal Interface Module (SIMATIC S7-300) IM Address Interface Module Address Industry Standard Architecture E Siemens AG, 2002. All rights reserved A-121 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 124 Power Supply (SIMATIC S7-300) Personal Computer Unit Signal Module SIMATIC S7-300, e.g. I/O module Software Unregulated Power Supply Video Graphics Adapter Feed Spindle Drive E Siemens AG, 2002. All rights reserved A-122 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 125: References
Electronic Documentation /CD1/ The SINUMERIK system (Edition 11.02) DOC ON CD (containing all SINUMERIK 840D/840Di/810D/802 and SIMODRIVE documentation) Order no.: 6FC5 298-6CA00-0BG3 E Siemens AG, 2002. All rights reserved B-123 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 126: B References
Measuring Cycles User’s Guide (Edition 11.02) Order no.: 6FC5 298-6AA70-0BP2 /CAD/ SINUMERIK 840D/840Di/810D Operator’s Guide CAD-Reader (Edition 03.02) Order no.: (part of online help) E Siemens AG, 2002. All rights reserved B-124 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 127 Order no.: 6FX2 060 4AA00-4XB0 (Ger., Eng., Fr.) Order from: Fürth plant /SYI/ SINUMERIK 840Di System Overview (Edition 02.01) Order no.: 6FC5 298-6AE40-0BP0 E Siemens AG, 2002. All rights reserved B-125 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 128 (the books contained therein are listed below) Order no.: 6FC5 297-6AC20-0BP2 Various interface signals Axis monitoring protection zones Continuous-path mode, exact stop and look ahead Acceleration Diagnostic aids E Siemens AG, 2002. All rights reserved B-126 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 129 Contour tunnel monitoring Coupled axes and ESR Constant tool speed for centerless grinding Tangential control Installation and activation of compile cycles Clearance control E Siemens AG, 2002. All rights reserved B-127 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 130 Order no.: 6FC5 297-5AE50-0BP2 /FBDT/ SINUMERIK 840D/840Di/810D IT-Solutions SinDNC NC Data transmission via network (Edition 09.02) Description of Functions Order no.: 6FC5 297-5AE70-0BP0 E Siemens AG, 2002. All rights reserved B-128 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 131 Description of Functions SINUMERIK Safety Integrated (Edition 09.02) Order no.: 6FC5 297-6AB80-0BP1 /FBSP/ SINUMERIK 840D/810D Description of Functions ShopMill (Edition 11.02) Order no.: 6FC5 297-6AD80-0BP1 E Siemens AG, 2002. All rights reserved B-129 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 132 SINUMERIK 840D/840Di/810D Start-up tool SINUMERIK SinuCOM NC (Edition 02.02) System description Order no.: (supplied with the online help for the start-up tool) E Siemens AG, 2002. All rights reserved B-130 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 133 Planning Guide ECO motor spindles for main spindle drives Order no.: 6SN1 197-0AD04-0BP0 /POS1/ SIMODRIVE POSMO A (Edition 08.02) Decentralized Positioning Motor on PROFIBUS DP, User’s Guide Order no.: 6SN2197-0AA00-0BP3 E Siemens AG, 2002. All rights reserved B-131 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 134 Order together with the configuring package /SP/ SIMODRIVE 611-A/611-D, SimoPro 3.1 Program for Configuring Machine Tool Drives Order no.: 6SC6 111-6PC00-0BAj Order from: Fürth plant E Siemens AG, 2002. All rights reserved B-132 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 135 Order no.: 6FC5 297-6AE20-0BP2 Updates/options Supplementing the user interface Online Help Installation & Startup HMI Embedded Installation & Startup HMI Advanced Creating foreign language texts E Siemens AG, 2002. All rights reserved B-133 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 138 Throttle I/O devs. Supply terminal All the components that according to the ordering information are approved for the system network of SINUMERIK 810D comply with directive 89/336/EC within the network. For conformity to the standards, see Appendix C. Note The sketch of the system configuration shows only the basic measures for conformance with directive 89/336/EC for a typical system configuration.
Page 139 IEC 61000-4-2 + A1 IEC 61000-4-11 VDE 0847 Part 4-3 10): VDE 0160 Part 100 IEC 61000-4-3 + A1 IEC 61800-3 ___________________________________ except SINUMERIK 810D E Siemens AG, 2002. All rights reserved C-137 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 141: Index
Combinations, 1-20 Installation conditions, 2-25 Components of 810D, 1-14 Installing the shield plate, 2--axis CCU box, 3-47 Components of the SINUMERIK 810D, 4-51 E Siemens AG, 2002. All rights reserved Index-139 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 142 Noise immunity of the complete system, 2-32 X402, 6-93 X404, 6-94 X405, 6-94 SINUMERIK 810D powerline, v, 1-13 Storage conditions, 2-34 Operating conditions, 2-35 E Siemens AG, 2002. All rights reserved Index-140 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 143 X151, 4-60 X304, X305, X306, 4-60 User interfaces, 2-29 X307, 4-65 X341, X342, X351, X352, 4-60 X411--X416, 4-60 X431, 4-62 Vibratory load, 2-36 E Siemens AG, 2002. All rights reserved Index-141 SINUMERIK 810D Manual Hardware Configuration (PHC) - - 11.02 Edition...
Page 145 Suggestions SIEMENS AG Corrections A&D MC BMS for Publication/Manual: P.O. Box 3180 SINUMERIK 810D D-91050 Erlangen/Germany hardware Configuration (Phone +49-(0)-180-5050-222 [Hotline] Fax +49-(0)-9131-98-2176 [Documentation] Manufacturer/Service Documentation E--mail: motioncontrol.docu@erlf.siemens.de) Manual Sender Order No. 6FC5 297-6AD10-0AP1 Name Edition: 11.02 Company address/department Should you come across any misprints...
Page 147 Overview of SINUMERIK 840D/840Di/810D Documentation (11.02) General Documentation User Documentation SINUMERIK SIROTEC SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840D/840Di/ 840D/810D 840D/840Di/ Accessories 840D/810D/ 840D/840Di/ 840D/840Di/ 810D 810D FM-NC 810D 810D Brochure Catalog Catalog AutoTurn Operator’s Guide *) Operator’s Guide Diagnostics Ordering Info Accessories NC-Z...
Page 148 Siemens AG Automation & Drives Motion Control Systems © Siemens AG, 2002 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No: 6FC5297-6AD10-0BP1 Printed in Germany www.ad.siemens.de...

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