Dukane iq series User Manual page 41

• Encoder (Optional) - The purpose of the encoder
cable is to connect the distance encoder option to
the generator's Encoder Port (J11). For details on the
Encoder, see Section 6: Options.
• Ergonomic Base (J35) - Connects the base controls
and display to the Base/Abort Port (J7) on the genera-
tor.
The press system requires three cables for proper opera-
tion. These cables are part of the cable package that is
shipped with the press. A customer-provided air hose
(5/16 inch dia.) is also required.
Connect the following lines and cables to the press
system:
• Connect the ultrasound coaxial cable from J1 on the
generator to J1 on the thruster.
DO NOT operate the generator unless this cable
is connected and the transducer is installed in the
thruster — Otherwise, an overload condition could
occur, with possible damage to the generator.
• Connect the operational control cable from J5 on the
generator to J201 on the thruster.
• Connect clean, dry air from an air source to the fitting
located at the lower portion of the support package.
Figure 3-20 shows the locations of the connections.
• Encoder cable (optional) - If the press is equipped
with an encoder, the cable will already be wired in.
• Connect the nine-pin ergonomic base cable from J7
on the generator to J35 on the back of the base.
Thruster Only
For thrusters, the only required connections are the air
line, ultrasound cable, and the operational control cable.
Figure 3-19 shows the location of the thruster connec-
tions.
Because the thruster does not use a support package, the
air source is connected directly to the "Air In" fitting.
Thruster systems require that Dukane's cable (Part
Number 200-1546-03) is installed in the
J7 receptacle.
See Table 3-V.
Dukane Manual Part No. 403-586-02
can coat or clog the valves, sensors
and cylinder walls. This can result
in premature failure of the regulator,
pressure transducer, air cylinder or
other components of the pneumatic
system.
Top of Stroke
Cable (Optional)
Grounding Stud
Figure 3-19 Thruster Connector Locations
Cable/Signal
Ultrasound
Operational Control
Press Base
Distance Encoder
Top of Stroke
***
iQ
generator's
installed in the
Table 3-V Generator to Press/Thruster Cables
CAUTION
The compressed air for
the thruster must be
clean, dry and oil free.
Any particulate, oil con-
tamination or moisture
Ultrasound
Cable
J1
J207
J201
Generator
J1
J5
J7
J11
Customer
supplied
control
Dukane's cable (Part Number 200-1546-03) is
iQ
generator's J7 receptacle.
Section 3 - Installation
1/4 NPT Threaded
Air Connector
Filtered Air
to Thruster
Operation Control
Cable
Press Thruster
J1 J1
J201 J201
***
J35
Built-in Built-in
J207 J207
Page 33