Dukane iQ Series HP Manuals

Manuals and User Guides for Dukane iQ Series HP. We have 1 Dukane iQ Series HP manual available for free PDF download: User Manual

Dukane iQ Series HP User Manual

Dukane iQ Series HP User Manual (82 pages)

ULTRASONIC HAND HELD SYSTEMS

Brand: Dukane | Category: Welding System | Size: 4 MB

Table of Contents

Table of Contents

5
- Revision History
  3
- Section 1- Introduction
  
  7
  - Read this Manual First
    9
  - Drawings and Tables
    9
  - General User Information
    9
  - Notes, Cautions and Warnings
    9
  - Key Features
    10
  - System Overview
    10
- Section 2- Health and Safety
  
  11
- Section 3- Installation
  
  15
  - Unpacking
    17
  - Placing
    17
  - RFI Grounding
    17
  - Connecting Cables
    18
  - Generator Detail - Rear Views
    18
  - Rocker-Style Power Switch/Circuit Breaker
    18
  - System Outputs (Optional Connections)
    20
- Section 4 - Controls
  
  21
  - Front Panel Overview
    23
  - Front Panel
    23
  - Power Switch
    23
  - Start-Up Sequence
    25
  - Power-Up Screen
    25
  - LCD Display Overview
    26
Section 5

27
- List of Figures Continued
  
  36
  - Section 5 - Process Control Settings
    
    27
    
    Select the Welding Mode
    29
    
    Selecting the Weld Mode
    29
    
    Manual Weld Mode
    30
    
    Navigate to Time Mode
    30
    
    Navigating through the Modes
    30
    
    Time Weld Mode
    30
    
    Weld by Time
    31
    
    Amplitude Adjustment
    32
    
    Hold
    32
    
    Hardware Settings Screen
    33
    
    INFO Screen
    33
    
    System Information, Hardware Settings, Advanced Settings
    33
    
    Advanced Settings Screen
    34
    
    Warning Screen
    34
    
    Trigger Amplitude
    35
    
    Trigger Timeout
    35
    
    Trigger Watts
    35
    
    Pop-Up Overwrite Setup
    36
    
    Setup Maintenance
    36
    
    New Setup Stored
    37
    
    Store in Setup Maintenance
    37
Section 6 Probes and Probe Stacks

39
- Section 6 - Probes and Probe Stacks
  
  39
  - Ultrasonic Probe Overview
    
    41
    
    Typical Hand Held Probes
    41
    
    Hand Probe, Horn and Tip
    42
    
    Probe Configuration
    42
    
    Theory of Operation
    42
    
    Booster
    43
    
    Probe, Booster and Horn
    43
    
    Ultrasonic Horn
    43
  - List of Tables
    
    47
    
    Installing Replaceable Tips
    44
    
    Replaceable Tip Installation
    44
    
    Stack Assembly
    44
    
    Mounting Stud to Horn/Booster
    45
    
    Booster to Probe
    46
    
    Horn to Booster
    46
    
    Horn to Probe
    46
    
    Stack Assembly Procedure
    46
    
    Horn/Booster Torque Unit Conversions
    47
    
    Hand Probe Assembly and Disassembly
    48
    
    Stack Disassembly
    48
    
    Separating the Horn from the Booster
    49
    
    Booster Notes
    50
Section 7 Troubleshooting

51
- Section 7 - Troubleshooting
  51
  - No Ultrasonic Output
    53
  - System Power Output Level
    53
  - Welding Problems
    54
  - Pop-Up Fault Status Screens
    55
  - Section 8 - Options
    
    57
Section 9 Specifications

61
- Section 9 - Specifications
  61
  - Generator Outline Drawing
    63
  - Probes Outline Drawings
    64
  - Probes Outline Drawings and Dimensions
    64
  - Operating Environment
    65
  - Weights
    65
  - AC Power Requirements
    66
  - Regulatory Agency Compliance
    67
  - Section 10 - Outputs Interface
    
    69
  - Section 11 - Contacting Dukane
    
    73
    
    Identify Equipment
    75
  - Appendices
    
    77
List of Figures

79
- List of Tables
  80

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