Dukane i220 Manuals

Manuals and User Guides for Dukane i220. We have 2 Dukane i220 manuals available for free PDF download: User Manual

Dukane i220 User Manual (148 pages)

ultrasonic welder

Brand: Dukane | Category: Welding System | Size: 11 MB

Dukane I220 Servo Ultrasonic Welder

5
- Table of Contents
  5
- Section 1 - Introduction
  9
Section 2

13
- Health and Safety Tips
  
  15
  - Section 2 - Safety Considerations
    15
  - General Safety
    16
  - Operate Switches
    16
  - Plastics Health Notice
    16
- Electrical Safety
  
  17
  - AC Power Receptical
    17
  - Grounding
    17
Section 3

19
- Section 3 - Unpacking and Setup
  21
  - Unpacking Welder
    21
  - Packing List
    21
  - Work Area
    21
  - Securing to Work Bench
    22
    
    Bench Capacity
    22
    
    Leveling
    22
    
    Mounting Holes
    22
  - Acoustic Stack & Base
    23
  - AC Power
    24
  - Head Height Adjustment
    25
  - Welder/Base Cable Connection
    26
- Section 4 - Display and Controls
  29
Section 5

33
- Section 5 - Acoustic Stack and Fixture
  33
- Overview
  
  35
- Stack Description
  
  36
- Removing Stack Components
  
  37
- Removing Stack from Welder
  
  37
  - Stack Disassembly
    38
  - Removing Replaceable Tip
    38
- Installing Stack Components
  
  39
  - Installing Replaceable Tip
    39
  - Stack Assembly
    40
  - Installing Stack in Welder
    41
- Fixture Installation
  
  42
  - Fixture Alignment
    42
  - Fixture Leveling
    44
- Adjusting the Travel Limit
  
  46
Section 6

47
- Using the Control Panel
  
  49
- Screen Navigation
  
  51
  - Main Menu
    51
  - Process Setup
    51
  - Advanced Process Settings
    57
  - Process Limits
    59
  - Utilities and Hardware
    60
  - Current Setup
    63
  - Operate Screen
    63
  - Graph
    64
  - Help
    65
  - Security
    65
Section 7

67
- Section 7 - Machine Operation
  69
  - Overview
    69
  - Start-Up
    70
  - Configuration
    71
  - Starting and Stopping a Weld Cycle
    73
  - Quick Start - Using Iq Explorer II
    75
  - Process Setup Worksheet
    84
Section 8

87
- Section 8 - System Operational Test
  89
  - Overview
    89
  - Operational Test of the Acoustic Stack
    90
  - Using Test Mode on Control Panel
    93
  - Cycling the System
    93
  - Restoring Factory Defaults
    94
- Section 9 - Operation in Automation
  95
Section 10

103
- Section 10 - Specifications
  105
  - Welder Specification
    105
  - Operating Environment
    106
  - Interpreting the Model Numbers
    107
  - Dimensional Drawings
    108
  - Regulatory Agency Compliance
    110
Section 11

111
- Six-Month Periodic Maintenance
  
  113
  - Section 11 - Maintenance
    113
- Stack Maintenance
  
  114
  - Inspection of the Acoustic Stack Components
    114
  - Reconditioning Stack Components
    115
  - Torque Values
    116
- System Maintenance
  
  117
  - Sheet Metal Covers
    117
  - Air Ventilation Slots
    117
  - AC Power Cord
    117
- Press Calibration
  
  118
  - Section 12 - Troubleshooting
    121
  - Section 13 - Contacting Dukane
    139
  - Index
    143

Dukane i220 User Manual (134 pages)

iQ Series ULTRASONIC INTEGRATED PRESS SYSTEM

Brand: Dukane | Category: Power Tool | Size: 10 MB

Table of Contents

5
- Section 1- Introduction
  9
  - General User Information
    11
  - Press System Overview
    12
Section 2

13
- Section 2 - Health and Safety
  13
  - General Considerations
    15
  - Plastics Health Notice
    16
  - Electrical Safety
    16
    
    Domestic Power Grounding
    17
    
    International Power Grounding
    17
  - Pneumatic Safety
    18
  - Lifting the Equipment
    19
Section 3

21
- Section 3 - Installation
  21
  - Before Installation
    23
  - Install the Press System
    25
  - Unpacking
    25
  - Rear Layout Overview
    26
    
    Power Inlet Panel
    27
    
    System I/O Panel
    28
    
    Base/Abort Connector (J6)
    32
    
    Ground Detect (J2)
    32
    
    Ethernet (J9)
    32
    
    Usb (J3)
    32
  - Base Connections
    33
  - RFI Grounding
    34
  - Connecting Press Cables
    35
  - Connnecting Press Cables
    35
  - Install the Press Without Machine Base
    38
  - Automation System
    39
  - Flange Template
    40
Section 4

41
- Section 4 - Controls
  
  41
- Front Panel Controls
  
  43
- System Operating Mode Keys
  
  44
  - Navigation Keys
    45
  - Soft Keys Bordering the Display
    45
  - Hot Keys
    46
  - System Power Output Level
    47
- Screen Basics
  
  48
- Press Controls
  
  49
  - Manual Thruster Controls
    49
  - Indicators
    51
- Press Ergonomic Base
  
  53
Section 5

55
- Section 5 - Operation
  
  55
- Press Start-Up Sequence
  
  57
- Stopping the Weld Cycle
  
  58
- Using the Menus
  
  59
  - Amp
    60
  - Pre-Weld
    62
  - Weld
    64
  - Post-Weld
    65
  - Limits
    66
  - Setup
    66
  - Operate
    68
  - Live
    69
  - Using the INFO Menus
    70
- Alarms
  
  77
- Section 6 - Options
  
  79
  - Overview
    81
  - Power Inlet Options
    82
Section 7

85
- Section 7 - Acoustic Stack/Fixture Setup
  
  85
- Overview
  
  87
- Stack Description
  
  88
- Changing Stack Components
  
  89
  - Stack Removal
    89
  - Stack Disassembly
    90
  - Removing a Detachable Tip
    90
  - Stack Assembly and Torque Values
    91
  - Installing a Detachable Tip
    92
  - Installing the Stack
    92
- Fixture Installation
  
  93
  - Fixture Alignment
    93
  - Fixture Leveling
    94
- Section 8 - Stack Maintenance
  
  97
- Inspection of the Acoustic Stack Components
  
  99
  - Reconditioning Stack Components
    100
- Section 9 - System Maintenance
  
  103
- Section 10 - Contacting Dukane
  
  107
Section 11 Specifications

111
- Section 11 - Specifications
  
  111
  - Layout Drawing
    113
  - Pneumatic Schematic
    114
  - Electrical Schematic
    115
  - Weights, Dimensions, Operating Environment
    116
    
    Compressed Air Requirements
    117
    
    AC Power Requirements
    117
  - Models, Ultrasonic Pressure
    118
  - Replacement and Repair Parts
    119
    
    Regulatory Agency Compliance
    120
- Appendix A, List of Figures
  
  121
- Section 12 - Appendices
  
  121
- Appendix B - List of Tables
  
  126
- Index
  
  127

Dukane Categories

Projector Document Camera Welding System

Monitor

Power Supply

More Dukane Manuals

Dukane i220 Manuals

Dukane i220 User Manual (148 pages)

Table of Contents

Dukane I220 Servo Ultrasonic Welder

Section 2

Health and Safety Tips

Electrical Safety

Section 3

Section 5

Overview

Stack Description

Removing Stack Components

Removing Stack from Welder

Installing Stack Components

Fixture Installation

Adjusting the Travel Limit

Section 6

Using the Control Panel

Screen Navigation

Section 7

Section 8

Section 10

Section 11

Six-Month Periodic Maintenance

Stack Maintenance

System Maintenance

Press Calibration

Dukane i220 User Manual (134 pages)

Table of Contents

Table of Contents

Section 2

Section 3

Section 4

Section 4 - Controls

Front Panel Controls

System Operating Mode Keys

Screen Basics

Press Controls

Press Ergonomic Base

Section 5

Section 5 - Operation

Press Start-Up Sequence

Stopping the Weld Cycle

Using the Menus

Alarms

Section 6 - Options

Section 7

Section 7 - Acoustic Stack/Fixture Setup

Overview

Stack Description

Changing Stack Components

Fixture Installation

Section 8 - Stack Maintenance

Inspection of the Acoustic Stack Components

Section 9 - System Maintenance

Section 10 - Contacting Dukane

Section 11 Specifications

Section 11 - Specifications

Appendix A, List of Figures

Section 12 - Appendices

Appendix B - List of Tables

Index

Related Products

Dukane Categories