Driven Gear Inspection; Clutch Assembly - Yamaha FZ-16 Service Manual

2.
Check:
•
Primary drive gear
Damage / wear Replace gear
primary drive and clutch
as a whole.
Excessive noise during operation
Replace the primary drive gear and the
clutch as a whole.
3.
Install:
•
Primary drive gear
See "PINION
BALANCER "on page 5-49.

DRIVEN GEAR INSPECTION

PRIMARY
1.
Check:
•
Primary driven gear "1"
Damage / wear Replace gear
primary drive and clutch
as a whole. Excessive noise during
Replace drive gear operation
primary and clutch as a
whole.

CLUTCH ASSEMBLY

1.
Install:
•
Conical spring washer "1"
NOTE:
Install the conical washer, as shown in
the illustration.
1
2.
Install:
•
Clutch Bell
•
Thrust Washer "1"
NOTE:
Make sure the corners with sharp edges
thrust washer "a" is placed opposite
the clutch disc carrier.
3.
Install:
•
Clutch cutterbar
•
Lock washer "2"
• Nut caddy
NOTE:
•
Lubricate the threads of the nut caddy
clutch and the contacting surfaces of
lock washer with motor oil.
•
1
Align the notch "a" in the washer
security with a lower rib "b" in the
Clutch cutterbar.
New
4. Press:
• Clutch cutterbar nut "1"
T.
R.
NOTE:
While holding the clutch disc carrier
"2" with the clutch fastener "3", press the
Clutch cutterbar nut.
5-40
CLUTCH
"1"
New
2
b
to
Nut Clutch cutterbar
70 Nm (7.0 m · kg, 50 ft · lb)
Clutch retainer
YSST-733
1
to
1