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Congratulations on your purchase of the Yamaha FZS1000/FZS1000C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-15 Adjusting the throttle cable Location of important labels ....1-5 Ignition circuit cut-off system ..3-16 free play ........6-19 Adjusting the valve clearance ..6-20 DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 Tires ..........
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STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION EAU10270 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Since Yamaha cannot should be kept to a minimum. 188 kg (415 lb) (CAL) test all other accessories that may be •...
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SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION California only CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 (5JW-2835Y-00)
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.
“ON”. 1. Left turn signal indicator light “ ” Yamaha dealer check the electrical cir- 2. Neutral indicator light “ ” If the warning light does not come on cuit.
INSTRUMENT AND CONTROL FUNCTIONS ECA10020 EAU11810 be traveled on a full tank of fuel. This in- Speedometer unit CAUTION: formation will enable you to plan future fuel stops. Do not operate the engine if it is overheated. To set a mode Push the “SELECT”...
INSTRUMENT AND CONTROL FUNCTIONS EAU11890 To set the clock EAU12100 Tachometer unit Self-diagnosis devices 1. Push both the “SELECT” and “RE- This model is equipped with a self-diag- SET” buttons for at least two sec- nosis device for the following electrical onds.
If the tachometer displays such an error EAU12110 EAU12341 Fuel gauge Handlebar switches code, note the circuit-specific number of r/min, and then have a Yamaha deal- Left er check the vehicle. ECA10040 CAUTION: When the tachometer displays an er- ror code, the vehicle should be checked as soon as possible in or- der to avoid engine damage.
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 ECA10050 EAU12820 Dimmer switch “ ” Clutch lever CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
1. Starter (choke) lever “ ” Fuel tank capacity: mended by Yamaha because it can 21.0 L (5.55 US gal) (4.62 Imp.gal) Starting a cold engine requires a richer cause damage to the fuel system or ve-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13940 EAU14290 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 1. Projection 2. Seat holder 1. Helmet holder 2. Push the rear of the seat down to 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU14450 When washing the vehicle, be careful EAU14750 Storage compartment Adjusting the front fork not to let any water enter the storage This front fork is equipped with spring compartment. preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force...
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INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt.
INSTRUMENT AND CONTROL FUNCTIONS ECA10100 EAU15041 To increase the spring preload and Adjusting the shock absorber CAUTION: thereby harden the suspension, turn assembly the adjusting ring in direction (a). To de- Never attempt to turn an adjusting This shock absorber assembly is crease the spring preload and thereby mechanism beyond the maximum or equipped with a spring preload adjust-...
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INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
EAU15300 EXUP system Sidestand sorber to an open flame or other This model is equipped with Yamaha’s The sidestand is located on the left side high heat sources, otherwise it EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or may explode due to excessive system.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15321 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-29 •...
Never start the engine or oper- EWA10290 Yamaha dealer check the electrical cir- WARNING ate it in a closed area for any cuit. length of time. Exhaust fumes Before...
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35 seconds with the starter does not go off after starting starting with sufficient fuel, (choke) turned on, then about 2.5 min- have a Yamaha dealer check the with sufficient engine oil, have a utes with the starter (choke) in the half- electrical circuit.
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.
Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months...
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• Check the air cut-off valve, reed Air induction sys- √ √ √ √ √ 10 * valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Throttle grip hous- √ √ √ √ √ 24 * if necessary. ing and cable • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17630 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service •...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18770 The panels shown above need to be re- Removing and installing moved to perform some of the mainte- panels nance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. EAU19292 Panels A and C To remove one of the panels...
Do not attempt to diagnose such 1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit. 6-10...
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19671 Canister (for California only) trode erosion and excessive car- gasket and its mating surface, and bon or other deposits, and replace then wipe off any grime from the it if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19890 2. Place an oil pan under the engine Engine oil and oil filter NOTE: to collect the used oil. The engine oil should be between the cartridge 3. Remove the engine oil filler cap minimum and maximum level marks.
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Make sure that the O-ring is properly 17 Nm (1.7 m·kgf, 12 ft·lbf) An oil filter wrench is available at a seated. Yamaha dealer. 7. Install the engine oil drain bolt, and 6. Install the new oil filter cartridge then tighten it to the specified 5.
EAU20101 ECA11620 or remains on, immediately turn the To check the coolant level CAUTION: engine off and have a Yamaha dealer 1. Place the vehicle on the center- In order to prevent clutch slip- check the vehicle. stand. page (since the engine oil also 10.
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If water has been added to the page 6-9.) el A (See page 6-9.), remove the coolant, have a Yamaha dealer 3. Place a container under the engine reservoir cap, add coolant to the check the antifreeze content of to collect the used coolant.
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If water has been added to the Recommended antifreeze: coolant, have a Yamaha dealer High-quality ethylene glycol anti- freeze containing corrosion inhibitors check the antifreeze content of for aluminum engines...
12. Start the engine, and then check 3-10.) the vehicle for coolant leakage. If 2. Remove the fuel tank bolts. coolant is leaking, have a Yamaha dealer check the cooling system. 13. Install the panels. 1. Rubber cover 2. Rubber cover holder 1.
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Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- 1. Air filter case cover wise fuel may leak.
Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the...
Rear: from occurring, the valve clearance regarding the specified tires. 270 kPa (39 psi) (2.70 kgf/cm²) must be adjusted by a Yamaha dealer 90–188 kg (198–415 lb) (CAL) at the intervals specified in the periodic Tire air pressure 90–189 kg (198–417 lb) (U49): maintenance and lubrication chart.
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(minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in)
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Tire air valve: tires listed below have been ap- TR412 proved this model Valve core: Yamaha Motor Co., Ltd. #9000A (original) Always make sure that the valve EWA10600 caps are securely installed to WARNING prevent air pressure leakage. This motorcycle is fitted with super- Use only the tire valves and high-speed tires.
The accessories or replace- fore each ride. If any damage is ment parts you choose for your found, have a Yamaha dealer re- motorcycle should be designed spe- place the wheel. Do not attempt cifically for this model, and they...
Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt 1. Distance between brake pedal and footrest 2. Clutch lever free play...
PERIODIC MAINTENANCE AND MINOR REPAIR the braking performance, which may EAU22270 EAU22321 Adjusting the rear brake light Checking the front and rear result in loss of control and an acci- switch brake pads dent. Front brake 1. Rear brake light switch 2.
When checking the fluid level, point that the wear indicator groove has make sure that the top of the brake almost disappeared, have a Yamaha fluid reservoir is level. dealer replace the brake pads as a set. Use only the recommended quality 1.
EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then NOTE: tighten the axle nut to the specified Using the alignment marks on each torque. side of the swingarm, make sure that both chain pullers are in the same posi- Tightening torque: tion for proper wheel alignment.
Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a ECA10580 Yamaha dealer check or replace it. CAUTION: The drive chain must be lubricated Recommended lubricant: Yamaha Chain and Cable Lube or...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 EAU23140 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.
If the centerstand or sidestand does push down hard on the handlebars not move up and down smoothly, several times to check if the front have a Yamaha dealer check or re- fork compresses and rebounds pair it. smoothly. Recommended lubricant:...
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
WARNING Electrolyte is poisonous and To charge the battery dangerous since it contains sul- Have a Yamaha dealer charge the bat- furic acid, which causes severe tery as soon as possible if it seems to burns. Avoid any contact with have discharged.
(See sealed-type (MF) battery charg- check if the device operates. page 3-10.) er, have a Yamaha dealer 4. If the fuse immediately blows If a fuse is blown, replace it as follows. charge your battery.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23730 Headlight bulb Replacing a headlight bulb Do not touch the glass part of This model is equipped with two quartz the headlight bulb to keep it free bulb headlights. If a headlight bulb from oil, otherwise the transpar- burns out, replace it as follows.
Replacing a tail/brake light and then connect the coupler. bulb 6. Install the panel. 1. Remove the seat. (See page 7. Have a Yamaha dealer adjust the 3-10.) headlight beam if necessary. 2. Remove the tail/brake light bulb cover. 1. Tail/brake light bulb socket 4.
To remove the front wheel by removing the screw. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
2. Insert the wheel axle. EWA10820 3. Lower the front wheel so that it is WARNING on the ground. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motor-...
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Disconnect the brake torque rod 6. Turn the drive chain slack adjust- EAU25841 To install the rear wheel from the brake caliper by removing ing bolts fully in direction (a). 1. Place the wheel and the brake cal- the nut and the bolt.
However, should your motorcycle require any repair, take it to a Yamaha Tightening torques: dealer, whose skilled technicians have Axle nut: 150 Nm (15.0 m·kgf, 108 ft·lbf)
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE EAU26010 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clean- CAUTION: Remove dirt with warm water, a mild er to remove any remaining dirt. detergent, and a soft, clean sponge, 6. Touch up minor paint damage Do not use warm water since it in- and then rinse thoroughly with clean caused by stones, etc.
CAUTION: NOTE: fuel from deteriorating. Storing the motorcycle in a Consult a Yamaha dealer for advice on 5. Perform the following steps to pro- poorly ventilated room or cover- what products to use. tect the cylinders, piston rings, etc.
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MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-33. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX EXUP system ........3-15 Accessories and replacement parts ..6-23 Neutral indicator light ......3-2 Air filter element, cleaning ....6-17 Front and rear brake pads, Noise regulation........9-4 checking..........6-25 Front fork, adjusting ......3-11 Battery ..........6-33 Oil level warning light ......3-2 Front fork, checking.......6-31 Brake and clutch levers, checking Fuel ............3-8...
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INDEX Tachometer unit ........3-4 Tail/brake light bulb, replacing ....6-36 Throttle cable free play, adjusting ..6-19 Throttle grip and cable, checking and lubricating ........6-30 Tires ............6-20 Tool kit ............ 6-1 Troubleshooting ........6-40 Troubleshooting charts ......6-41 Turn signal indicator lights ......
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.06-0.8×1 CR...