Assembly Of The Front Brake Caliper - Yamaha FZ-16 Service Manual

ASSEMBLY OF THE BRAKE CALIPER
FRONT
WARNING
Before assembly, all components
internal brake should be lubricated and
cleaned with a liquid cleaner or
new brake.
Never use solvents on the components
internal brake, as it will make the seals
piston and the dust to dilate and
warping.
Each time you remove the brake caliper,
REPLACE ace seals the piston and
dust from the brake caliper.
Recommended liquid
DOT 3 or DOT 4

ASSEMBLY OF THE FRONT BRAKE CALIPER

1.
Assembly:
Caliper
(Temporarily)
New
Copper washers
Brake Hose
Screw connection brake hose
Screw connection of the hose
Brake 26 Nm (2.6 m · kg, 19 ft · lb)
T.
R.
2.
Disassembly:
Caliper "1"
1
FRONT BRAKE
3.
Assembly:
Spring brake pads
Brake pads
Caliper
Bra brake hose
Assembly:
Spring brake pads
Brake pads
T.
R.
Caliper
Bra brake hose
Refer to "CHANGING
FRONT BRAKE PADS "
on page 4-20
4.
Fill:
Deposit brake master cylinder (with
the specified amount and recommended
brake fluid)
Recommended Liquid
DOT 3 or DOT 4
WARNING
Use only recommended brake fluid,
other fluids can cause damage brake
in the rubber seals, causing leaks and loss
braking efficiency.
Refill with the same type of brake fluid and
is in the system, the fluid mixture can
cause harmful chemical reactions that would cause an
malfunction of the brakes. When
fill, be careful not to get water
master cylinder. Significantly decreases water
boiling point fluid and may cause
in vapor.
CAUTION
Brake fluid can damage the surfaces
painted or plastic. Immediately clean
any spilled brake fluid.
5.
Purge:
Brake system
See "PURGING THE SYSTEM
HYDRAULIC BRAKE "on page 3-15.
6.
Check:
Brake fluid level
Below the minimum level mark
"A" Add the brake fluid recommended
to the proper level.
Refer to "CHECKING THE LEVEL
BRAKE FLUID "on page 3-14
4-22