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Yamaha FZS10X Owner's Manual

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OWNER'S MANUAL
FZS10X
FZS10XC
LIT-11626-21-51
3C3-28199-12

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Summary of Contents for Yamaha FZS10X

  • Page 1 OWNER’S MANUAL FZS10X FZS10XC LIT-11626-21-51 3C3-28199-12...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE FZS10X/FZS10XC OWNER’S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Accessories and replacement Location of important labels ...1-5 Pre-operation check list ....4-2 parts .......... 6-22 Adjusting the clutch lever free DESCRIPTION ........2-1 OPERATION AND IMPORTANT play ........... 6-23 Left view ..........2-1 RIDING POINTS ........
  • Page 8 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 Maximum load: been specifically designed for use on create instability due to improper FZS10X 190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- FZS10XC 189 kg (417 lb) test all other accessories that may be namic changes.
  • Page 12 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 14 SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 California only as follows.

  • Page 15: Description

    DESCRIPTION EAU10410 Left view 1. Front fork spring preload adjusting bolt (page 3-14) 9. Shock absorber assembly rebound damping force adjusting screw (page 3-16) 2. Front fork compression damping force adjusting screw (page 3-14) 10.Shift pedal (page 3-10) 3. Air filter element (page 6-16) 11.Engine oil drain bolt (page 6-11) 4.

  • Page 16: Right View

    DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-1) 9. Engine oil level check window (page 6-11) 2. Rider seat lock lever (page 3-13) 10.Brake pedal (page 3-10) 3. Fuse box (page 6-33) 11.Coolant reservoir (page 6-14) 4. Battery (page 6-32) 12.Rear brake light switch (page 6-23) 5.

  • Page 17: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-8) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-4) 5. Right handlebar switches (page 3-8) 6. Throttle grip (page 6-18) 7. Brake lever (page 3-10)

  • Page 18: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.

  • Page 19: Indicator And Warning Lights

    Indicator and warning lights High beam indicator light “ ” times, then go off for 2.5 seconds. This indicator light comes on when the If this occurs, have a Yamaha high beam of the headlight is switched dealer check the vehicle. EAU11250 EAU11423 Oil level warning light “...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.

  • Page 21: Multi-Function Meter Unit

    When this occurs, two tripmeters (which show the have a Yamaha dealer check the self- distance traveled since they were diagnosis system. (See page 3-7 for an last set to zero)
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Tachometer Clock 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 1.
  • Page 23 Fuel meter go off for approximately 3 seconds. If the fuel reserve tripmeter mode “F- this occurs, have a Yamaha dealer TRIP” and start counting the distance check the electrical circuit. traveled from that point. In that case, push the “SELECT”...
  • Page 24 When the air intake temperature note the code number, and then have a Air intake temperature mode display is selected, “A” is displayed Yamaha dealer check the vehicle. for one second, and then the air in- ECA11590 CAUTION: take temperature is displayed.

  • Page 25: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS LCD and tachometer brightness 4. Push the “RESET” button to select EAU12347 Handlebar switches control mode the desired brightness level. 5. Push the “SELECT” button to con- Left firm the selected brightness level. The display will return to the odom- eter or tripmeter mode.

  • Page 26: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 ECA10050 EAU12820 Dimmer switch “ ” Clutch lever CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 27: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...

  • Page 28: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13072 EAU13220 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 29: Catalytic Converters

    UNLEADED GASOLINE ONLY CAUTION: containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can The following precautions must be 18.0 L (4.76 US gal) (3.96 Imp.gal) cause damage to the fuel system or ve- observed to prevent a fire hazard or Fuel reserve amount: hicle performance problems.

  • Page 30: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU39322 Seats Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Rider seat lock lever 2. Remove the key. To install the rider seat Rider seat 1.

  • Page 31: Storage Compartment

    Do not exceed the load limit of 3 kg (7 lb) for the storage com- partment. Do not exceed the maximum load of FZS10X 190 kg (419 lb) FZS10XC 189 kg (417 lb) for the vehicle. 1. Spring preload adjusting bolt...
  • Page 32 INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Spring preload setting: NOTE: thereby harden the suspension, turn Minimum (soft): Be sure to perform this adjustment on the adjusting bolt on each fork leg in di- the right front fork leg. Standard: rection (a).

  • Page 33: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS force and thereby harden the compres- EAU39341 NOTE: Adjusting the shock absorber sion damping, turn the adjusting screw Although the total number of clicks of a assembly in direction (a). To decrease the com- damping force adjusting mechanism This shock absorber assembly is pression damping force and thereby may not exactly match the above spec-...
  • Page 34 INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Rebound damping force NOTE: thereby harden the suspension, turn Although the total number of clicks of the adjusting ring in direction (a). To de- the rebound damping force adjusting crease the spring preload and thereby mechanism may not exactly match the soften the suspension, turn the adjust- above specifications due to small differ-...

  • Page 35: Luggage Strap Holders

    EAU15150 EAU41940 Luggage strap holders EXUP system sorber to an open flame or other This model is equipped with Yamaha’s high heat sources, otherwise it EXUP (EXhaust Ultimate Power valve) may explode due to excessive system. This system boosts engine gas pressure.

  • Page 36: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU44900 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 37 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 38: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 39: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 40 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...

  • Page 41: Operation And Important Riding Points

    Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...

  • Page 42: Shifting

    NOTE: starting, immediately stop the To shift the transmission into the neu- engine, and have a Yamaha tral position, press the shift pedal down dealer check the cause. repeatedly until it reaches the end of its...
  • Page 43 OPERATION AND IMPORTANT RIDING POINTS ECA10260 4. At the recommended shift points 3. Shift the transmission into the neu- CAUTION: shown in the following table, close tral position when the motorcycle the throttle, and at the same time, is almost completely stopped. The Even with the transmission in quickly pull the clutch lever in.

  • Page 44: Engine Break-In

    ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- EAU17091 Never park in an area where there cle. 0–1000 km (0–600 mi) are fire hazards such as grass or Avoid prolonged operation above 6000 other flammable materials.

  • Page 45: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 47: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- √ √ valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 48: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 50 24 months. Front and rear brake √ √ √ √ √ √ 25 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 26 * Control cables lube or engine oil SAE 10W-30 thoroughly.
  • Page 51 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.

  • Page 53: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.

  • Page 54: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

  • Page 55: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 EAU19873 NOTE: Canister (for California only) Engine oil and oil filter car- If a torque wrench is not available when tridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
  • Page 56 2. Oil filter cartridge NOTE: An oil filter wrench is available at a 1. Engine oil filler cap Yamaha dealer. 2. Engine oil level check window 1. Engine oil drain bolt 3. Maximum level mark 5. Apply a thin coat of engine oil to 4.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.90 L (3.07 US qt) (2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt) (2.73 Imp.qt) NOTE: 1. O-ring 1.

  • Page 58: Coolant

    ECA10400 ant reservoir. CAUTION: NOTE: If the oil level warning light flickers The coolant should be between the or remains on, immediately turn the minimum and maximum level marks. engine off and have a Yamaha dealer check the vehicle. 6-14...
  • Page 59 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator 1.

  • Page 60: Replacing The Air Filter Element

    The air filter element should be re- nance and lubrication chart. Have a placed at the intervals specified in the Yamaha dealer change the coolant. periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.
  • Page 61 6. Remove the air filter case cover by aged. If any fuel hose is dam- removing the screws. aged, do not start the engine but ECA12880 have a Yamaha dealer replace CAUTION: the hose, otherwise fuel may When removing the air filter case leak.

  • Page 62: Checking The Engine Idling Speed

    The engine idling speed must be 13. Install the rider seat. checked as follows and, if necessary, adjusted by a Yamaha dealer at the in- tervals specified in the periodic mainte- nance and lubrication chart. Start the engine and warm it up for sev- eral minutes at 1000–2000 r/min while...

  • Page 63: Valve Clearance

    Rear: from occurring, the valve clearance regarding the specified tires. 290 kPa (42 psi) (2.90 kgf/cm²) must be adjusted by a Yamaha dealer FZS10X 90–190 kg (198–419 lb) at the intervals specified in the periodic Tire air pressure FZS10XC 90–189 kg (198–417 lb): maintenance and lubrication chart.
  • Page 64 (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in)
  • Page 65 DUNLOP/D221G tires listed below have been ap- FRONT and REAR: proved this model Tire air valve: Yamaha Motor Co., Ltd. TR412 Valve core: Always make sure that the valve #9100 (original) caps are securely installed to prevent air pressure leakage.

  • Page 66: Cast Wheels

    The accessories or replacement fore each ride. If any damage is parts you choose for your vehicle found, have a Yamaha dealer re- should be designed specifically for place the wheel. Do not attempt this model, and they must be se-...

  • Page 67: Adjusting The Clutch Lever Free Play

    Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt 1. Rear brake light switch 2. Clutch lever free play 2.

  • Page 68: Checking The Front And Rear Brake Pads

    EAU22571 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...

  • Page 69: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 70: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack: Drive chain slack 25.0–35.0 mm (0.98–1.38 in) The drive chain slack should be checked before each ride and adjusted 5. If the drive chain slack is incorrect, if necessary. adjust it as follows. EAU22793 EAU34311 To check the drive chain slack...

  • Page 71: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 ECA11110 Tightening torques: Cleaning and lubricating the CAUTION: Locknut: drive chain Do not use engine oil or any other lu- 16 Nm (1.6 m·kgf, 11 ft·lbf) The drive chain must be cleaned and Axle nut: bricants for the drive chain, as they 150 Nm (15.0 m·kgf, 110 ft·lbf) lubricated at the intervals specified in...

  • Page 72: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...

  • Page 73: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.

  • Page 74: Checking And Lubricating The Centerstand And Sidestand

    The operation of the centerstand and fork does not operate smoothly, damage and excessive oil leakage. sidestand should be checked before have a Yamaha dealer check or re- each ride, and the pivots and metal-to- pair it. To check the operation metal contact surfaces should be lubri- 1.

  • Page 75: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...

  • Page 76: Battery

    To charge the battery battery damage. furic acid, which causes severe Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) burns. Avoid any contact with tery as soon as possible if it seems to...

  • Page 77: Replacing The Fuses

    EAU43010 Replacing the fuses sealed-type (MF) battery charg- The main fuse, the fuel injection system er, have a Yamaha dealer fuse, and the fuse box, which contains charge your battery. the fuses for the individual circuits, are located under the rider seat. (See page 3-13.)
  • Page 78 3. Remove the blown fuse, and then 5. If the fuse immediately blows install a new fuse of the specified again, have a Yamaha dealer amperage. check the electrical system. 6-34...

  • Page 79: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23930 Headlight bulb Replacing a headlight bulb Do not touch the glass part of This model is equipped with quartz bulb the headlight bulb to keep it free headlights. If a headlight bulb burns from oil, otherwise the transpar- out, replace it as follows.

  • Page 80: Replacing The Tail/Brake Light Bulb

    Replacing the tail/brake light Replacing a turn signal light and then connect the coupler. bulb bulb 5. Have a Yamaha dealer adjust the 1. Remove the passenger seat. (See 1. Remove the turn signal light unit headlight beam if necessary. page 3-13.) by removing the screw.

  • Page 81: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR ECA11190 EAU24310 Replacing the license plate CAUTION: light bulb Do not overtighten the screw, other- 1. Remove the license plate light unit wise the lens may break. by removing the screws. 1. Turn signal light bulb socket 3.

  • Page 82: Front Wheel

    WARNING 6. Install the license plate light unit by by removing the bolts. installing the screws. It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.

  • Page 83: Rear Wheel

    3. Install the brake caliper (together Brake caliper bolt: WARNING 40 Nm (4.0 m·kgf, 29 ft·lbf) with the reflector) on each side by It is advisable to have a Yamaha installing the bolts. 7. Push down hard on the handlebar dealer service the wheel. NOTE:...
  • Page 84 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the axle nut. Make sure that there is enough 4. Loosen the locknut on each side of space between the brake pads be- the swingarm. fore installing the wheel. 5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and push the wheel forward.

  • Page 85: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 86: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 87 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 88: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
  • Page 89 MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.

  • Page 90: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 91 MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

  • Page 92: Specifications

    Weight: Manufacturer/model: Recommended engine oil grade: With oil and fuel: NGK/CR9EK API service SG type or higher, JASO FZS10X 220.0 kg (485 lb) Spark plug gap: standard MA FZS10XC 221.0 kg (487 lb) 0.6–0.7 mm (0.024–0.028 in) Engine oil quantity:...
  • Page 93 Rear wheel: 33/16 (2.063) Loading: Wheel type: 3rd: Maximum load: Cast wheel 37/21 (1.762) FZS10X 190 kg (419 lb) Rim size: 4th: FZS10XC 189 kg (417 lb) 17M/C x MT6.00 35/23 (1.522) (Total weight of rider, passenger, cargo and Front brake:...
  • Page 94 SPECIFICATIONS Spring/shock absorber type: Oil level warning light: Coil spring/gas-oil damper Wheel travel: Turn signal indicator light: 130.0 mm (5.12 in) Electrical system: Coolant temperature warning light: Ignition system: Engine trouble warning light: Transistorized coil ignition (digital) Charging system: Fuses: AC magneto Battery: Main fuse:...

  • Page 95: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 96 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 97: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 98: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 99: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 100 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 101: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 102 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.

  • Page 103: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 104 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 105 INDEX EXUP system ........3-18 Accessories and replacement parts ..6-22 Neutral indicator light ......3-2 Air filter element, replacing ....6-16 Front and rear brake pads, checking ..6-24 Noise regulation........9-4 Front fork, adjusting ......3-14 Front fork, checking.......6-30 Battery ..........6-32 Oil level warning light ......
  • Page 106 INDEX Troubleshooting ........6-41 Troubleshooting charts ......6-42 Turn signal indicator lights ...... 3-2 Turn signal light bulb, replacing .... 6-36 Turn signal switch ........3-9 Valve clearance ........6-19 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........9-7 Wheel bearings, checking.....
  • Page 108 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.08-1.3×1 CR...

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