Maintenance Inspection Report - Genie Z80/60 Service Manual

June 2012 June 2011
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this report to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Six Month or 500 hour
Inspection:
Annual or 1000 hours
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 88619

Maintenance Inspection Report

Checklist A - Rev E
A-1 Inspect the manuals
and decals
A-2 Pre-operation
inspection
A-3 Function tests
A-4 Engine maintenance
A-5 Hydraulic filter
condition indicators
Perform after 40 hours:
A-6 30 Day Service
Perform after 50 hours:
A-7 Engine maintenance-
Continental models
Perform every 50 hours:
A-8 Engine maintenance-
Perkins and Continental
models
Perform every 100 hours:
A-9 Engine maintenance
A-10 Rotation bearing
A-11 Filter/separator
A
Perform after 150 hours:
A-12 Replace drive hub oil
A+B
Perform every 200 hours:
A+B+C
A-13 Engine maintenance-
GM and Ford models
A+B+C+D
Comments
Section 3 • Scheduled Maintenance Procedures
Y N R
Z-80/60
Checklist B - Rev G
B-1 Batteries
B-2 Electrical wiring
B-3 Key switch
B-4 Exhaust system
B-5 Engine Air Filter
B-6 Engine maintenance-
Deutz 913, Perkins and
Continental models
B-7 Lug nut torque
B-8 Brake configuration
B-9 Drive hub maintenance
B-10 Ground control override
B-11 Platform self leveling
B-12 Engine idle select
B-13 Fuel select operation
B-14 Drive brakes
B-15 Drive speed - stowed
B-16 Drive speed - raised
or extended
B-17 Alarm and beacon
B-18 Hydraulic oil analysis
B-19 Engine RPM
B-20 Safety envelope and
circuits
B-21 Primary boom
self-leveling
B-22 Primary boom
angle sensor
B-23 Fuel and hydraulic tank
cap venting system
Perform every 400 hours:
B-24 Engine maintenance-
GM and Ford models
Y N R
3 - 5