Genie Z-34/22IC Manuals

Manuals and User Guides for Genie Z-34/22IC. We have 1 Genie Z-34/22IC manual available for free PDF download: Service Manual

Genie Z-34/22IC Service Manual (185 pages)

Brand: Genie | Category: Boom Lifts | Size: 2.44 MB

Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
A Machine Specifications
15
Performance Specifications
16
Hydraulic Oil Specifications
17
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Machine Torque Specifications
19
Kubota D-905 Engine Specifications
20
Kubota DF-752 Engine Specifications
21
Perkins 403C-11 Engine Specifications
22
Hydraulic Hose and Fitting Torque Specifications
23
Pre-Delivery Preparation
27
Maintenance Inspection Report
29
Checklist a Procedures
31
Inspect the Manuals and Decals
31
Perform Pre-Operation Inspection
32
Perform Function Tests
32
Perform Engine Maintenance
33
Perform 30 Day Service
33
Inspect the Engine Air Filter
34
Perform Engine Maintenance - Kubota Models
35
Perform Engine Maintenance - Kubota Models
36
Grease the Turntable Rotation Bearing and Worm Drive Gear
36
Perform Engine Maintenance - Kubota Models
37
Drain the Fuel Filter/Water Separator - Diesel Models
38
Checklist B Procedures
40
Check the Engine Choke - Gasoline/Lpg Models
40
Check the Exhaust System
41
Inspect the Battery
41
Inspect the Electrical Wiring
43
Inspect the Tires, Wheels and Lug Nut Torque
43
Confirm the Proper Brake Configuration
44
Check the Oil Level in the Drive Hubs
44
Perform Engine Maintenance - Perkins 403C-11 Models
45
Check and Adjust the Engine RPM
45
Test the Ground Control Override
47
Test the Platform Self-Leveling
48
Test the Engine Idle Select
48
Test the Fuel Select Operation - Gasoline/Lpg Models
49
Test the Drive Brakes
50
Test the Drive Speed - Stowed Position
51
Test the Drive Speed - Raised or Extended Position
52
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
53
Perform Hydraulic Oil Analysis
54
Test the Alarm Package (if Equipped)
54
Replace the Diesel Fuel Filter/Water Separator Element - Diesel Models
55
Perform Engine Maintenance - Kubota D905 Models
57
Checklist C Procedures
58
Grease the Platform Overload Mechanism (if Equipped)
58
Test the Platform Overload System (if Equipped)
58
Clean the Fuel Tank - Diesel Models
61
Perform Engine Maintenance - Diesel Models
62
Perform Engine Maintenance - Kubota D905 Models
62
Checklist D Procedures
63
Check the Primary Boom Wear Pads
63
Check the Free-Wheel Configuration
63
Replace the Drive Hub Oil
64
Replace the Hydraulic Filters
65
Check the Turntable Rotation Bearing Bolts
66
Inspect for Turntable Bearing Wear
67
Perform Engine Maintenance
68
Checklist E Procedures
69
Test or Replace the Hydraulic Oil
69
Grease the Steer Axle Wheel Bearings, 2WD Models
70
Perform Engine Maintenance
72
Perform Engine Maintenance - Perkins 403C-11 Models
72
Platform Controls
74
Drive Joystick
74
Boom Function Speed Controller
77
Platform Components
78
Platform Leveling Slave Cylinder
78
Platform Rotator
79
Platform Overload System (if Equipped)
81
Jib Boom Components
83
Jib Boom
83
Jib Boom Bell Crank
84
Jib Boom Lift Cylinder
84
Primary Boom Components
86
Plastic Cable Track
86
Primary Boom
86
Primary Boom Lift Cylinder
90
Extension Cylinder
91
Platform Leveling Master Cylinder
93
Secondary Boom Components
96
Secondary Boom
97
Secondary Boom Lift Cylinder
101
Kubota D-905 Engine
102
Timing Adjustment
102
Glow Plugs
102
RPM Adjustment
102
Flex Plate
102
Coolant Temperature and Oil Pressure Switches
103
Kubota DF752 Engine
104
Choke Adjustments
104
Timing Adjustment
104
Carburetor Adjustment
104
RPM Adjustment
104
Flex Plate
104
Coolant Temperature and Oil Pressure Switches
105
Perkins 403C-11 Engine
106
Timing Adjustment
106
RPM Adjustment
106
Flex Plate
106
Coolant Temperature and Oil Pressure Switches
107
Hydraulic Pumps
108
Auxiliary Pump
108
Function Pump
109
Drive Pump
110
Function Manifold Components
112
Valve Adjustments - Function Manifold
116
Jib Boom / Platform Rotate Manifold Components
117
Brake / 2-Speed Manifold Components, 2WD Models
118
2WD Traction Manifold Components
119
4WD Traction Manifold Components
120
Valve Adjustments - Traction Manifold
122
Valve Coils
123
Fuel and Hydraulic Tanks
125
Fuel Tank
125
Hydraulic Tank
126
Turntable Rotation Components
127
Rotation Hydraulic Motor
127
Axle Components
128
Hub and Bearings, 2WD Models
128
Electrical Symbols Legend
130
Hydraulic Symbols Legend
131
Electrical Schematic - Diesel Models (from Serial Number 3242 to 3577)
134
Electrical Schematic - Diesel Models (from Serial Number 3578 to 4799)
138
Electrical Schematic - Gasoline/Lpg Models (from Serial Number 3242 to 3577)
142
Electrical Schematic - Gasoline/Lpg Models (from Serial Number 3578 to 4799)
146
Ground Control Box Wiring Diagram - Diesel Models (from Serial Number 3242 to 3308)
149
Ground Control Box Wiring Diagram - Diesel Models (from Serial Number 3309 to 3577)
151
Ground Control Box Wiring Diagram - Diesel Models (from Serial Number 3578 to 4799)
153
Ground Control Box Wiring Diagram - Gasoline/Lpg Models (from Serial Number 3242 to 3308)
156
Ground Control Box Wiring Diagram - Gasoline/Lpg Models (from Serial Number 3309 to 3577)
157
Ground Control Box Wiring Diagram - Gasoline/Lpg Models (from Serial Number 3578 to 4799)
160
Platform Control Box Wiring Diagram - Diesel Models (from Serial Number 3242 to 3577)
161
Platform Control Box Wiring Diagram - Diesel Models (from Serial Number 3578 to 4799)
162
Platform Control Box Wiring Diagram - Gasoline/Lpg Models (from Serial Number 3242 to 3577)
165
Platform Control Box Wiring Diagram - Gasoline/Lpg Models (from Serial Number 3578 to 4799)
167
Generator Option Wiring Diagram (from Serial Number 3242 to 4081)
169
Generator Option Wiring Diagram (from Serial Number 4082 to 4799)
171
Load Sense Option Wiring Diagram (from Serial Number 3242 to 3577)
173
Manifold and Limit Switch Wiring
175
Hydraulic Schematic, 2WD Models
178
Hydraulic Schematic, 4WD Models
182

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Genie Z-34/22IC Service Manual (185 pages)

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