Genie Z80/60 Service Manual page 323

A B C D E
1
PCON
PCON PLATFORM PLATFORM JIB E-STOP (P2)
ALARM ROTATE LEVEL
2
Genie Z-80
3
(from S/N 2511)
Electrical Schematic
ES0508 Rev B
Genie Part Number 227794 Rev A
4
5
6
7
8
DCON EN7
J32 23 PIN J31 23 PIN
DRIVE CHASSIS DRIVE CHASSIS
HARNESS HARNESS
9
10
4 3 2 1
22 21
NC
14 13
J104 J105
NO
4 3 2 1 4 3 2 1
NORMAL SWITCH POSITION
11 SHOWN FOR: LSA1OS
LSA2OS
22 21 22 21 PR OX KILL
J107 J108 J109 J110 NC NC SWING GATE
14 13 14 13
NO NO
A B C A B C A B C A B C
LSA1OS LSA2OS
AXLE RS
AXLE LS
OSCILLATE OSCILLATE
LIMIT SWITCH
LIMIT SWITCH
(STOWED POS) (STOWED POS)
12
D82CAN+ -YL
D81CAN- -GR
S56PRV-RD
GNDDCN-BR
13
P21DCN-WH
P53LS-WH/BK
Genie Z-80 (from S/N 2511)
Genie Part Number 227794 Rev A
F G H I J
RUN
SERV BYPASS
BOOM UP/DWN & PRI BOOM EXT/RET SEC BOOM UP/DWN DRIVE & STEERING
TURNTABLE ROTATE JOYSTICK (JC2) JOYSTICK (JC5) JOYSTICK (JC3) 2
RECOVERY
JOYSTICK (JC1)
4
4
PCON MEMBRANE PANEL (MS1)
4
2
2
J24A 10PIN J24B 10PIN
J23 10PIN MEMBRANE/LED INTERFACE CARD
P7R P7R ON CIRCUIT BOARD
DB9 CONNECTOR
P6 P6 P6
P22
BTS621 U22 PIN CKT #
4 6 Vbb 2 RS232_RXD
IN1 OUT 1 3 RS232_TXD
5 IN2 OUT 2
74HC08 ST 5 RS232_GND
GND
1
SLP_MODE 3
P7
2 74HC08
BTS650 U21
Vbb
OUT
IN
IS
ON CIRCUIT BOARD
DB9 CONNECTOR
PIN CKT #
2 RS232_RXD
ECU
3 RS232_TXD
5 RS232_GND
J22 WHITE 23 PIN J21 BLACK 23 PIN
PCON MANIFOLD
BOOM HARN
1
WH
2
J55
1 2 3 4 5 6
1. PLAT SNSR GND
2. TILT SNSR SIG OUT
3. TILT SNSR PWR
4. TILT SW GND
5. PWR TO TILT SW
6. OUTPUT FROM TILT SW
OPTIONAL SWING
GATE WIRING
4 3 2 1 1 2
PLATFORM
1
TILT SENSOR FOOTSWITCH GNDPCON-BR GNDPCON-BR
ASSEMBLY 2
J82 22 21 P52PCON-WH P52PCON-WH
J84 NC
4 3 2 1 SWING GATE
1 2 14 13 INTERLOCK
NO 1
S56PRV-RD S56PRV-RD
2
FOOTSW (FS1) P56PRV-RD/WH P56PRV-RD/WH
22 21
LSP1 PROX J119
PROXIMITY NC OVERLOAD
KILL SWITCH 14 13 LIMIT SW 1
P23PCON-BK P23PCON-BK
OPTIONAL NO LS18A 2 1 2 1 2
LS18 C47OUT-WH/BK C47OUT-WH/BK
3
C46HN-WH C46HN-WH
4
S132LDS-BL/WH S132LDS-BL/WH
22 21 22 21
NC NC
OVERLOAD
LIMIT SW 14 13 14 13
LS18A NO NO A
D81CAN- -GR D81CAN- -GR
LS18 B
(SHOWN IN D82CAN+ -YL D82CAN+ -YL
LSJ1EO NORMAL SWITCH POSITION
OVERLOADED PLATFORM LEVEL
CONDITION) SHOWN FOR: LSJ1EO
CYL FULLY EXT SWITCH
(STOWED POS)
J16-DRIVE CHASSIS HARN A A A A J33-BOOM HARN
D82CAN+ -YL YL CAN HIGH YL D82CAN+ -YL
B B B B
D81CAN- -GR GR CAN LOW GR D81CAN- -GR
SLIP RING
S56PRV-RD J18-DRIVE CHASSIS HARN 1 1 WH P7R WH 1 1 J34-LIMIT SW HARN S56PRV-RD
GNDDCN-BR 2 2 BK DCON GND BK 2 2 GND DCN-BR
J17-DRIVE CHASSIS HARN J35-LIMIT SW HARN
P21DCN-WH 1 1 RD DCON PWR RD 1 1 P21DCN-WH
P53LS-WH/BK 2 2 WH/BK P6R1 WH/BK 2 2 P53LS-WH/BK
ES0508B
K L M N O
LOCKOUT VALVE #1 SIG
PRI BOOM LENGTH 3' STATUS
PRI BOOM LENGTH 100' STATUS
PRI BOOM DOWN STATUS
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BL/WH
BOOM UP/DWN FC RECOVERY SIGNAL
OFF
U GROUND C
1 2 1
PLAT
(P15)+(ECU POWER)
OFF
X GROUND E TCON TO HORN BUTTON
3 2 1 ESTOP
PLAT
PWR TO TCON ESTOP
P_22 P_22
OFF
Y GROUND D
3 2 1 OUT PWR ENABLE
PLAT
OFF
Z A
GROUND
3 1 2
PLAT
OFF
W
GROUND
1 2 1
PLAT
V
1
J127 LOADSENSE LED
1 2
TCON MODE TCON MODE
P_7 P_7
P7R P7R
P10
PCON POWER PCON POWER
J17
RED ALARM
LED P9A
P6R1 P6R1
P11 P11
SERVICE OR RECOVERY MODE
PLD
P3 - TO MICRO
P15 P15 (P15)+(ECU POWER)
ECU POWER J12 BLACK 35 PIN
TO MICRO LIMIT SWITCH HARN
TO HORN BUTTON
PWR TO TCON ESTOP
OUT PWR ENABLE
TCON MODE
P_7
P_22
P7R
GNDDCN-BR
PCON POWER
P21DCN-WH
P6R1 P53LS-WH/BK
P11 S56PRV-RD
TCON
J11 BLACK 23 PIN
BOOM HARN
P58LS-RD/BK
S59SBE-GR/WH
P53LS-WH/BK
SJ1-WH/RD
B1ENG (12 VOLT)
TO WORK LIGHTS
87a
RED
87 30
R48LP-WH/RD GND-BR
86 85
TO FLASHING BEACON
87a
RED J20A J20B
87 30 4 WAY 12 WAY
C117FB-RD GND-BR 1 2 3 9 8 1 12 2 3 4 7 18/19 5 6
86 85 S56PRV-RD CABLE
GNDDCN-BR
P21DCN-WH
P53LS-WH/BK
2 1
4 3 2 1
22 21
22
NC
14 13 14
WHT NO
WHT
3 7 11 10 12 4 2 6 8
J114
12 WAY
2 1 4 3 2 1
S56PRV-RD
22 21 22
GNDDCN-BR
NC
14 13 14
P21DCN-WH PRI BOOM ANG SENSOR WHT NO WHT
P53LS-WH/BK
P Q R S T
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
(P15)+(ECU POWER)
P_30
TO HORN BUTTON
U95
PWR TO TCON ESTOP
P_22 P_22
P_9B
OUT PWR ENABLE OUT PWR ENABLE (OE) TO
MICRO
P_6R2 ~SM ( )+(AH)
Vbb BTS621
IN1
IN2 OUT 1 P22R P22R
ST OUT 2
Vbb BTS621 GND 12
IN1 OUT 1 ((~SM)+(AH))(P_22) 11
IN2 OUT 2
ST BTS650 74HC08 13
GND Vbb P7R
IN OUT
IS 8 9 P_7
((~SM)+(AH))(P_7)
BTS650 10
9 Vbb 74HC08
8 (~SM)+(AH) OUT
((~SM)+(AH))(BM STOWED) (BM STOWED) IN
10 IS
74HC08 P_6R2
BTS650
Vbb
IN OUT
4 (OE)
IS ((~SM)+(AH))(OE) 6 4
( ~SM )+(AH) ~SLP MODE (~SM)
Vbb BTS621 5 5 AUX HYD (AH)
IN1 74HC08
IN2 OUT 1 3 2
ST OUT 2 (TM)(FE) FUNC ENABLE (FE)
BOOM STOWED GND 1
74HC08
TCON MODE TCON MODE(TM)
P_7 P_7
P7R P7R
P10 P10
U32
14 TO TO
MICRO MICRO
PCON POWER 74HC08 5V 12V
GND
7
P9A
P6R1
P_11 TO MICRO
TO
TO TO
MICRO MICRO MICRO
TO
MICRO
TO
MICRO
TO
MICRO
TCON
J15 BLACK 4 PIN J13 WHITE 23 PIN
POWER HARN ENGINE HARN
S12SBL-BL/WH
C124SBL RD/WH
C68PBD-RD
C73SBR-BL/RD
C66DREN-BL
C64LS-OR/BK
P128 J128
S73SLD-GR/BK S73SLD-GR/BK
S10SLE-BL S10SLE-BL
P125SBLE-WH/RD P125SBLE-WH/RD
P126SBLD-WH/BK P126SBLD-WH/BK
V125SBLE-WH/RD V125SBLE-WH/RD
V126SBLD-WH/BK V126SBLD-WH/BK
B1ENG-RD
F7 OIL COOLER
F20 HI/LO RPM
F22 GLOW PLUG
F23 ENG/ST/ALT
P116HYD-OR
P34SA-BK/WH
WH-PULL IN
TROMBETTA
TIME DELAY RD-HOLD
MOM N.O.
11 10 CR1 86
STARTER 30 B
BAT+
RELAY 87a 87 85
A CR5
30 86
AUX+ HORN
85 RELAY
GND- C 87a 87
6 5 4 3 2 1 6 5 4 3 2 1 S-500
2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
22 21 22 21 J57
21 12 11 12 11 14 13 22 21 22 21 D2
NC NC NC NC NO NC NC NC
13 24 23 14 13
22 21 22 21 14 13 14 13 14 13 ALTERNATOR
NO NC NC ORN NO RED NO BLU NO GRN NO BRN NO
13 14 13 14 EXCT.
NO NO
YEL PUR
BAT. BAT. -
+ D1
STARTER AUX. STA.
PUMP
ALL SWITCHES ARE SHOWN IN THE BOOM STOWED POSITION
H1
REGULATOR IND.
6 5 4 3 2 1 6 5 4 3 2 1 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 B2 B1
21 22 21 14 13 22 21 22 21 22 21
12 11 12 11 NC
NC NC NC NC NO NC NC ENGINE
13 14 13 24 23 14 13 14 13 14 13
22 21 22 21 BLOCK
NO NC NC ORN NO RED NO BLU NO GRN NO BRN NO
13 14 13 14
NO NO
YEL PUR
ALL SWITCHES ARE SHOWN IN THE "OUT OF BOX" POSITION
U V W X Y
TCON MEMBRANE PANEL
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
P22R
BOOM UP/DWN FC RECOVERY SIGNAL
P_30
P_30
TO MICRO
P_22R
P7R
TO
P10 TO TO TO MICRO
MICRO
MICRO MICRO
P9A
P6R1
TO
P_11 MICRO TO TO TO TO
TO
MICRO MICRO MICRO MICRO MICRO TO
MICRO
TO
MICRO
TO TO
MICRO MICRO
TCON
P31-ENG HARN
J31-TILT SNSR
1 +
C84TAY-GR/BK -
2 +
C83TAX-GR/WH - J14 WHITE 35 PIN
3
P85TTSR-GR MANIFOLD HARN
C84TAY-GR/BK 4
RET85TTSR-BR
C83TAX-GR/WH
5
P85TTSR-GR
6
RET85TTSR-BR
TURNTABLE
TILT SENSOR
J32-ENG HARN
GENERATOR OPTIONS- SEE 6-68
C45GEN-GR/WH
DUETZ TD2011L04i ENGINE SHOWN
PERKINS 804D ENGINE- SEE 6-55
CONTINENTAL TME27 ENGINE- SEE 6-59 S73SLD-GR/BK
S10SLE-BL
P125SBLE-WH/RD P125SBLE-WH/RD
P126SBLD-WH/BK P126SBLD-WH/BK
C26TSR-WH/RD
C25PSR-WH/BK
S73SLD-GR/BK
S10SLE-BL P34 J34
1
P125SBLE-WH/RD
2
P126SBLD-WH/BK
3
V125SBLE-WH/RD
4
V126SBLD-WH/BK
C21IGN-WH
86 CR28
30 ENG ALT
P116HYD-OR 87a 87 85 RELAY
P34SA-BK/WH
87a 3
1 30 4
87
R21IGN-WH 2 86
85 5
CR17
86 30
OIL
85 87 87a COOLER
CR15 86 RELAY
30
ST AID
RELAY 85 87 87a
P P P P
1 2 3
OTS1N.O. D7
D5 D3
FAN
D8
J120
A B C D
C27AUX-RD
Z
TO
MICRO