Genie Z80/60 Service Manual page 40

Section 3 • Scheduled Maintenance Procedures
MAINTENANCE INSPECTION REPORT
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this report to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Six Month or 500 hour
Inspection:
Annual or 1000 hours
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
3 - 6
Checklist C - Rev E
C-1 Engine maintenance
C-2 Grease platform
overload (if equipped)
C-3 Test the platform
overload (if equipped)
C-4 Engine Air Filter
C-5 Replace filter/separator
Perform every 800 hours:
C-6 Engine maintenance-
GM and Ford models
Checklist D - Rev E
D-1 Boom wear pads
D-2 Free-wheel
configuration
D-3 Turntable rotation bolts
D-4 Turntable bearing wear
D-5 Drive hub oil
D-6 Engine maintenance
Perform every 1000 hours:
A
D-7 Replace hydraulic filters
A+B
Comments
A+B+C
A+B+C+D
Y N R
Y N R
Z-80/60
June 2011 June 2012
Checklist E - Rev D
E-1 Replace hydraulic oil
E-2 Wheel bearings,
2WD models
E-3 Engine maintenance
Perform every 2400 hours:
E-4 Engine maintenance-
Ford models
Perform every 3000 hours:
E-5 Engine maintenance-
Deutz and Perkins
models
Perform every 5000 hours:
E-6 Engine maintenance-
Deutz 2011 models
Perform every 6000 hours:
E-7 Engine maintenance-
Deutz 2011 models
Perform every 12000 hours:
E-8 Engine maintenance-
Deutz 2011 models
Part No. 88619
REV E
Y N R