Sign In
Upload
Manuals
Brands
Genie Manuals
Boom Lifts
Z-34/22
Genie Z-34/22 Manuals
Manuals and User Guides for Genie Z-34/22. We have
7
Genie Z-34/22 manuals available for free PDF download: Service Manual, Maintenance Manual, Operator's Manual
Genie Z-34/22 Service Manual (186 pages)
Bi-Energy Power
Brand:
Genie
| Category:
Boom Lifts
| Size: 9.25 MB
Table of Contents
April
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
14
Machine Specifications
14
Performance Specifications
14
Hydraulic Specification
15
Hydraulic Component Specifications
17
Manifold Component Specifications
17
Machine Torque Specifications
18
Machine Component Weights
18
Kubota Z482-E Engine Specifications
19
Generator Specifications
20
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
SAE and Metric Fasteners Torque Charts
23
Scheduled Maintenance Procedures
24
Introduction
24
Pre-Delivery Preparation Report
27
Maintenance Inspection Report
29
Maintenance Inspection Report
30
Checklist a Procedures
31
Inspect the Manuals and Decals
31
Perform Pre-Operation Inspection
32
Perform Function Tests
32
Perform Engine Maintenance
33
Check the Generator Belts and Pulleys
33
April
33
Perform 30 Day Service
35
Perform Engine Maintenance
35
Perform Engine Maintenance
36
Grease the Turntable Rotation Bearing and Worm Drive Gear
37
Replace the Drive Hub Oil
38
Perform Engine Maintenance
39
Checklist B Procedures
40
Check the Exhaust System
40
Inspect the Battery
40
Inspect the Electrical Wiring
42
Inspect the Tires, Wheels and Lug Nut Torque
43
Confirm the Proper Brake Configuration
43
Check the Drive Hub Oil Level and Fastener Torque
44
Check the Glow Plugs
44
Check and Adjust the Engine RPM
45
Test the Ground Control Override
46
Test the Platform Self-Leveling
46
Test the Engine Idle Select
47
Test the Drive Brakes
48
Test the Drive Speed - Stowed Position
48
Test the Drive Speed - Raised or Extended Position
49
Test the Alarm Package (if Equipped)
50
Check the Electrical Contactors
51
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
51
Perform Hydraulic Oil Analysis
52
Test the Emergency Power System
53
Perform Engine Maintenance
54
Checklist C Procedures
55
Grease the Platform Overload Mechanism (if Equipped)
55
Test the Platform Overload System - (if Equipped)
55
April
55
Perform Engine Maintenance
57
Checklist D Procedures
58
Check the Boom Wear Pads
58
Check the Turntable Rotation Bearing Bolts
58
Inspect for Turntable Bearing Wear
59
Check the Free-Wheel Configuration
61
Replace the Drive Hub Oil
62
Replace the Hydraulic Return Filter
62
Checklist E Procedures
64
Test or Replace the Hydraulic Oil
64
Grease the Steer Axle Wheel Bearings, 2WD Models
65
Perform Engine Maintenance
67
Repair Procedures
68
Introduction
68
Section 4 Repair Procedures
68
Platform Controls
70
Controllers
70
Boom Function Speed Controller Adjustments
70
Diodes
72
Foot Switch
72
Toggle Switches
73
How to Test a Toggle Switch
73
Platform Components
74
Platform Leveling Slave Cylinder
74
How to Remove the Platform Leveling Slave Cylinder
74
How to Bleed the Leveling Slave Cylinder
74
April
74
Platform Rotator
75
How to Remove the Platform Rotator
75
How to Bleed the Platform Rotator
76
Platform Overload System
77
How to Calibrate the Platform Overload System (if Equipped)
77
Jib Boom Components
79
Jib Boom
79
How to Remove the Jib Boom
79
Jib Boom Bell Crank
80
How to Remove the Jib Boom Bell Crank
80
Jib Boom Lift Cylinder
80
How to Remove the Jib Boom Lift Cylinder
80
Primary Boom Components
82
Cable Track
82
How to Repair the Primary Boom Cable Track
82
Primary Boom
82
How to Shim the Primary Boom
82
How to Remove the Primary Boom
82
How to Disassemble the Primary Boom
84
Primary Boom Lift Cylinder
85
How to Remove the Primary Boom Lift Cylinder
85
Primary Boom Extension Cylinder
87
How to Remove the Primary Boom Extension Cylinder
87
Platform Leveling Master Cylinder
88
How to Remove the Platform Leveling Master Cylinder
88
Secondary Boom Components
90
Secondary Boom
91
How to Disassemble the Secondary Boom
91
Secondary Boom Lift Cylinders
94
How to Remove the Secondary Boom Lift Cylinders
94
Engines
96
Timing Adjustment
96
RPM Adjustment
96
Engine Drive Pulley
96
How to Remove the Engine Drive Pulley
96
How to Install the Engine Drive Pulley
97
Coolant Temperature and Oil Pressure Switches
98
Generator
99
Generator Pulley
99
How to Remove the Generator Pulley
99
How to Install the Generator Pulley
99
Generator Belts
100
Generator Voltage Regulator
101
How to Adjust the Generator Voltage Regulator
101
How to Replace the Voltage Regulator
102
Hydraulic Pumps
104
Auxiliary Pump
104
How to Test the Auxiliary Pump
104
How to Remove the Auxiliary Pump
104
Function Pump
105
How to Test the Function Pump
105
How to Removet the Function Pump
105
April
106
Manifolds
107
9-1 Function Manifold Components
107
Valve Adjustments - Function Manifold
109
How to Adjust the System Relief Valve
109
How to Adjust the Primary Boom down Relief Valve
109
How to Adjust the Secondary Boom down Relief Valve
110
How to Adjust the Turntable Rotate Relief Valve
110
Jib Boom / Platform Rotate Manifold Components
111
Valve Coils
112
How to Test a Coil
112
Valve Coil Resistance Specification
112
How to Test a Coil Diode
113
Fuel and Hydraulic Tanks
114
Fuel Tank
114
How to Remove the Fuel Tank
114
Hydraulic Tank
114
How to Remove the Hydraulic Tank
114
Turntable Rotation Components
116
Rotation Hydraulic Motor
116
How to Remove the Turntable Rotation Motor
116
Axle Components
117
Yoke and Hub
117
How to Remove the Yoke and Hub
117
How to Remove the Hub and Bearings
117
How to Install the Hub and Bearings
118
Steer Cylinder
118
Non-Steer Axle Components
119
13-1 Drive Motor
119
Drive Hubs
119
Motor Controller
121
Fault Codes
122
Introduction
122
April
122
Fault Code Charts
124
Schematics
128
Introduction
128
Section 6 Schematics
128
Electrical Symbol Legend
129
Hydraulic Symbols Legend
130
Electrical Schematic - from Serial Number 4800 to 5426 (ANSI / CSA)
133
Electrical Schematic - from Serial Number 4800 to 5426 (CE)
137
Electrical Schematic - from Serial Number 5427 to 9441 (ANSI / CSA)
141
Electrical Schematic - from Serial Number 9442 to 9685 (ANSI / CSA)
145
Electrical Schematic - from Serial Number 5427 to 9441(CE)
149
Electrical Schematic - from Serial Number 9442 to 9685 (CE /AS)
153
Ground Control Box Switch Panel Wiring Diagram
157
Ground Control Box Terminal Strip Wiring Diagram
158
Ground Control Box Terminal Strip Wiring Diagram - from Serial Number 9442 to 9685 (ANSI/CSA)
161
Ground Control Box Terminal Strip Wiring Diagram - from Serial Number 9442 to 9685 (CE /AS)
162
Platform Control Box Wiring Diagram
165
Power Cable Wiring Diagram
170
Drive Contactor Panel Wiring Diagram
173
Drive Contactor Panel Wiring Diagram - from 7223
174
Manifold and Limit Switch Wiring Diagram
176
LVI / BCI Option Wiring Diagram, from Serial Number 4800 to 5426
179
LVI / BCI Option Wiring Diagram, from Serial Number 5427
180
Engine Wiring Diagram
183
Hydraulic Schematic
184
Advertisement
Genie Z-34/22 Maintenance Manual (157 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5.94 MB
Table of Contents
Introduction
3
Introduction
2
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Personal Safety
7
Table of Contents
8
April
12
Performance Specifications
13
Function Speeds - S-100, S-105 and S-100HD
13
April
13
Function Speeds - S-120, S-125 and S-120HD
14
Function Speeds - All Other Models
15
Drive Speeds
19
Torque Specifications
21
Tires and Wheels
21
TRAX Torque Specifications
22
Engine Specifications
23
Engine Operator and Maintenance Manuals
23
Deutz Engine Models
24
Perkins Engine Models
25
Ford Engine Models
26
Kubota Engine Models
27
GM Engine Models
28
Continental Engine Models
28
Cummins Engine Models
29
Hydraulic Specifications
30
Hydraulic Relief Valves
30
Hydraulic and Drive Hub Fluid Capacities
33
Hydraulic Oil Specifications
35
Hydraulic Hose and Fitting Torque Specifications
38
Torque Procedure
39
Maintenance Procedures
41
Introduction
41
About this Section
42
Maintenance Schedule
43
Maintenance Inspection Report
43
Pre-Delivery Preparation Report
44
Scheduled
45
Scheduled Maintenance Inspection Report - Booms
45
Programmed Maintenance Inspection Report - Booms
46
Commissioning Procedures
47
Perform 50 Hour Service
47
Perform Engine Maintenance - 50 Hours
47
Perform 150 Hour Service
48
Quarterly Maintenance Procedures
49
Check for Open Bulletins and Owner Registration
49
Battery Inspection
50
Inspect the Electrical Wiring
52
Inspect the Electrical Contactor - DC / Bi-Energy Models
53
Check the Exhaust System
54
Inspect the Tires, Wheels and Lug Nut Torque
54
Check the Generator Belts and Pulleys, Bi-Energy Models
55
Check the Oscillate Directional Valve Linkage (if Equipped)
56
Visual Inspection of the Hydraulic Oil
57
Inspect the Hydraulic Filters
58
Check and Adjust the Engine RPM
59
Test the Ground Control Override
64
Test the Alarm Package (if Equipped)
64
Test the Emergency Power System
65
Test the Engine Idle Select - Engine Models
66
Test the Fuel Select Operation - Gasoline/Lpg Models
67
Inspect the Calibration Decal - ALC1000 Models
68
Test the Recovery Mode System - ALC-1000 Models
69
Test the Platform Self-Leveling
71
Confirm the Proper Brake Configuration
71
Test the Drive Brakes
72
Test the Drive Speed - Stowed Position
72
Test the Drive Speed - Raised or Extended Position
73
Test the Drive Speed - Raised and Extended, ALC1000 Models
74
Test the Drive Speed - Raised and Extended
74
Test the Turntable Level Sensor
75
Test the Turntable Level Sensor - Z-135/70, ZX135/70, SX-150 and
75
Z-135/70, ZX135/70, SX-150 and SX-180
75
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX135/70
77
Test the Primary Boom Angle Sensor - Z-135/70 and ZX135/70
79
Test the Primary Boom Angle Sensor
79
Test the Primary Boom Angle Sensor - SX-150 and SX-180
82
Test the Primary Boom Angle Sensor
82
Test the Safety Envelope Limit Switches
84
Z-135/70, ZX135/70, SX-150 and SX-180 Models
86
Z-135/70, ZX135/70, SX-150 and
87
Test the Primary Boom Angle Sensor - Z-80/60
88
Test the Primary Boom Angle Sensor
88
Test the Safety Envelope and Circuits - Z-80/60
89
Test the Safety Envelope and Circuits
89
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
91
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and
91
Test the Safety Envelope and Circuits
93
And S-125
93
Test the Aircraft Protection System (if Equipped)
99
Test the Aircraft Protection System (if Equipped
99
Test the Operator Protection Alarm (if Equipped)
101
Test the Operator Protection Alarm (if Equipped
101
Annual Maintenance Procedures
102
Grease the Turntable Rotation Bearing and Rotate Gear
102
Check the Turntable Rotation Bearing Bolts
103
Inspect for Turntable Bearing Wear
104
Check the Extendable Axle - S-100, S-105, S-120 and S-125
105
Perform Maintenance- Jib Rotate Bearing
106
Test the Bypass/Recovery Key Switch - ALC1000 Models
107
Grease the Platform Overload Mechanism (if Equipped)
110
Test the Platform Overload System - All Models, Except ALC1000 and S-60HC Models
110
Z-30/20N (Rj
110
Test the Platform Overload System - ALC1000 Models
112
Test the Platform Load Sense System - S-60 HC
114
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
115
Inspect the Boom Extend/Retract Cables
116
And S-125 Models
116
Inspect the Boom Extend and Retract Cables
118
And SX-180 Models
118
Check the Drive Hub Oil Level and Fastener Torque
119
Programmed Maintenance Procedures
122
S-60, S-65 and Z-62 Models
122
S-40 and S-45 Models
123
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
125
P0-4 Continental Engine Maintenance - under 1000 Hours
126
P0-5 Cummins Engine Maintenance - under 1000 Hours
127
P0-6 Deutz Engine Maintenance - under 1000 Hours
128
P0-7 Ford Engine Maintenance - under 1000 Hours
129
P0-8 Kubota Engine Maintenance - under 1000 Hours
130
P0-9 Perkins Engine Maintenance - under 1000 Hours
131
P0-10 GM .998L Engine Maintenance - under 1000 Hours
132
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
133
P1-1 Perform Engine Maintenance - 1000 Hours
134
P1-2 Replace the Drive Hub Oil
135
P2-1 Perform Engine Maintenance - 2000 Hours
138
P2-2 Test or Replace the Hydraulic Oil
140
P2-3 Replace the Hydraulic Filters
141
P2-4 Check the Free-Wheel Configuration
143
P2-5 Check the Boom Wear Pads
145
Z-30/20N (Rj
146
Z-51/30J
147
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
148
P2-7 Check the Turntable Rotation Gear Backlash
148
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models (Except S-60 / S-65, Z-60 DC/FE and Z-62)
149
Z-34/22 be
150
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60 /
151
P3-1 Perform Engine Maintenance - 3000 Hours
152
P4-1 Perform Engine Maintenance - 4000 Hours
153
P5-1 Perform Engine Maintenance - 5000 Hours
154
P6-1 Perform Engine Maintenance - 6000 Hours
154
P12-1 Perform Engine Maintenance - 12000 Hours
155
P12-2 Replace the Boom Extend/Retract Cables - S-100HD and S-120HD
155
P12-3 Replace the Boom Extend/Retract Cables - S-60 Models, S-80 Models, S-100, S-105, S-120, S-125, SX-150
156
Genie Z-34/22 Operator's Manual (43 pages)
Boom Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 0.48 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Electrocution Hazards
4
Tip-Over Hazards
4
Z-34/22N, Maximum Slope Rating, Stowed Position
6
Z-34/22 DC, Maximum Slope Rating, Stowed Position
6
Fall Hazards
8
Collision Hazards
8
Component Damage Hazard
9
Damaged Machine Hazards
9
Decal Legend
10
Bodily Injury Hazard
10
Battery Safety
11
Burn Hazards
11
Component Damage Hazards
11
Tip-Over Hazard
11
Platform Control Panel
12
Controls
12
Ground Control Panel
13
Legend
14
Fundamentals
15
Pre-Operation Inspection
15
Check the Hydraulic Oil Level
17
Observe and Obey
17
Maintenance Symbols Legend
17
Maintenance
17
Check the Batteries
18
Check the Tire Pressure
18
Standard Batteries
18
Scheduled Maintenance
19
Test Emergency Stop
20
At the Ground Controls
20
Function Tests
20
At the Platform Controls
21
Test the Boom Functions
21
Test the Tilt Sensor
21
Test the Horn
22
Test Machine Functions
22
Test the Foot Switch
22
Test the Steering
22
Test Drive and Braking
23
Test Limited Drive Speed
23
Test the Lift/Drive Select Function
24
Test the Drive Enable System
24
Workplace Inspection
25
Operating Instructions
26
Emergency Stop
27
Operation from Ground
27
Auxiliary Controls
27
Operation from Platform
27
Driving on a Slope
28
To Steer
28
To Drive
28
Low Voltage Interrupt
29
To Determine the Slope Grade
29
Drive Enable
29
Machine Not Level Indicator Light
30
Platform Overload Indicator Light
30
Aircraft Protection Package
30
ANSI, CSA and aus Models
30
Fall Protection
31
After each Use
31
Battery and Charger Instructions
32
Dry Battery Filling and Charging
32
To Charge the Batteries
32
Maintenance-Free Batteries
32
Free-Wheel Configuration for Winching
33
Transport and Lifting Instructions
33
Securing the Chassis
34
Securing the Platform
34
Securing to Truck or Trailer for Transit
34
Lifting Instructions
35
Inspection for Decals with Words
36
Decals
36
Inspection for Decals with Symbols
38
Drive Speeds, Maximum
40
Maximum Slope Rating, Stowed Position
40
Floor Loading Information
40
Specifications
40
Range of Motion
42
Advertisement
Genie Z-34/22 Operator's Manual (40 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.53 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
10
Legend
12
Pre-Operation Inspection
13
Maintenance
15
Scheduled Maintenance
17
Function Tests
18
Workplace Inspection
23
Operating Instructions
24
Starting the Engine
25
Decals
30
Transport and Lifting Instructions
34
Specifications
37
Genie Z-34/22 Operator's Manual (39 pages)
Bi-Energy Power
Brand:
Genie
| Category:
Lifting Systems
| Size: 0.42 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
11
Legend
13
Pre-Operation Inspection
14
Maintenance
16
Function Tests
19
Workplace Inspection
23
Operating Instructions
24
Decals
31
Transport and Lifting Instructions
35
Specifications
38
Genie Z-34/22 Operator's Manual (36 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.92 MB
Table of Contents
Table of Contents
2
Safety
9
Controls
10
Pre-Operation Inspection
12
Maintenance
14
Scheduled Maintenance
15
Function Tests
16
Workplace Inspection
21
Operating Instructions
22
Transport & Lifting Instructions
29
Specifications
32
Decals
32
Power Unit
33
Specifications
34
Genie Z-34/22 Operator's Manual (31 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 1.93 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
10
Pre-Operation Inspection
12
Function Tests
14
Work Place Inspection
18
Operating Instructions
19
Transport Instructions
24
Decals
26
Specifications
29
Advertisement
Related Products
Genie Z-34/22N
Genie Z-34 Bi-Energy
Genie Z-34/22 N
Genie Z-34/22 IC
Genie Z-34/22 BE
Genie Z-34/22DC
Genie Z-34/22 DC
Genie Z-34/22IC
Genie Z-33/18
Genie Z-30/20
Genie Categories
Garage Door Opener
Lifting Systems
Boom Lifts
Security Camera
Digital Camera
More Genie Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL