Genie Z-80 Operator's Manual
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Genie Z-80 Operator's Manual

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Summary of Contents for Genie Z-80

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............. 1 Controls ..............

  • Page 3: Safety Rules

    5 Only use the machine as it was intended. You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 82258 Genie Z-80/60...
  • Page 4 500KV to 750KV 10.67 750KV to 1000KV 13.72 Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope. Genie Z-80/60 Part No. 82258...
  • Page 5 Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Part No. 82258 Genie Z-80/60...
  • Page 6 Check the work area for overhead obstructions or the platform. other possible hazards. It is recommended that operators wear an approved hard hat when operating the machine. Be aware of crushing hazards when grasping the platform guard rail. Genie Z-80/60 Part No. 82258...
  • Page 7 Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating a machine. Part No. 82258 Genie Z-80/60...
  • Page 8 Damaged Machine Hazards Decal Legend Do not use a damaged or malfunctioning machine. Genie product decals use symbols, color coding and signal words to identify the following: Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift.

  • Page 9: Controls

    8 Red Emergency Stop button 19 Secondary boom up/extend and down/retract buttons 9 Diesel models: Glow plug button 20 Platform rotate left/right buttons 10 Key switch for off/ground/platform selection 21 Turntable rotate left/right buttons 11 Engine start button Part No. 82258 Genie Z-80/60...
  • Page 10 12 Drive select button with light switch activated high idle indicator lights: 6 not used · Turtle: low idle Machine on incline symbol: · Rabbit: high idle 7 Horn button Low range operation for inclines Genie Z-80/60 Part No. 82258...
  • Page 11 19 Check engine indicator light 23 Single axis proportional up/down and turntable rotate 20 Red Emergency Stop button control handle for secondary left/right functions boom up/extend and 21 Power indicator light 27 Jib boom up/down toggle down/retract function switch Part No. 82258 Genie Z-80/60...

  • Page 12: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie Z-80/60 Part No. 82258...
  • Page 13 Drive and turntable motors and drive hubs Boom and axle wear pads Tires and wheels Engine and related components Limit switches and horn Alarms and beacons (if equipped) Nuts, bolts and other fasteners Platform entry mid-rail or gate Part No. 82258 Genie Z-80/60...

  • Page 14: Maintenance

    Only use engine oils labeled "For Gasoline Engines" by the American Petroleum Institute (API). Units ship with 10W-30. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Genie Z-80/60 Part No. 82258...
  • Page 15 2 inches / 5 cm of the sight gauge. above -4°F / -20°C 15W-40 Hydraulic oil specifications Engine oil should have properties of API classification CF4 grade. Units ship with 10-40 CC/SG. Hydraulic oil type Chevron Rykon® Premium MV equivalent Part No. 82258 Genie Z-80/60...
  • Page 16 6 Install the vent caps. inspection before they are put back into service. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie Z-80/60 Part No. 82258...

  • Page 17: Function Tests

    The descent alarm (if equipped) should sound while the boom is After repairs are completed, the operator must lowering. perform a pre-operation inspection and function tests again before putting the machine into service. Part No. 82258 Genie Z-80/60...
  • Page 18 21 Push and hold the secondary boom down/retract button. Result: The secondary boom should fully retract and then lower. The secondary boom should not lower unless it is fully retracted. Genie Z-80/60 Part No. 82258...
  • Page 19 (rabbit and foot switch symbol) is on. toggle switch or button. Test the Horn Result: All functions should operate through a full cycle. 28 Push the horn button. Result: The horn should sound. Part No. 82258 Genie Z-80/60...
  • Page 20 OR slowly move the drive/steer handle in the direction indicated by the yellow triangle. Result: The steer wheels should turn in the direction that the yellow triangles point on the drive chassis. Genie Z-80/60 Part No. 82258...
  • Page 21 Result: The three remaining tires should stay in firm contact with the ground. 58 Drive both square-end tires up onto a 6 inch / 15.2 cm block or curb. Result: The circle-end tires should stay in firm contact with the ground. Part No. 82258 Genie Z-80/60...
  • Page 22 69 Retract the primary boom to the stowed position. handle, toggle switch or button. 70 Raise the secondary boom to 10° above Note: To conserve battery power, test each horizontal. function through a partial cycle. Result: All boom and steer functions should operate. Genie Z-80/60 Part No. 82258...

  • Page 23: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 82258 Genie Z-80/60...

  • Page 24: Operating Instructions

    That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine. Genie Z-80/60 Part No. 82258...
  • Page 25 OR press the thumb rocker switch located on top of the drive control handle. Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will turn. Part No. 82258 Genie Z-80/60...
  • Page 26 Be aware that the machine may move in the opposite direction that the drive and steer controls are moved. Always use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel. Genie Z-80/60 Part No. 82258...
  • Page 27 The tilt alarm will be sounding when this light is flashing. The Platform Level toggle switch will only work in the direction that will level the platform. Level the platform until the indicator light is off. Part No. 82258 Genie Z-80/60...

  • Page 28: Decals

    Notice - Engine Specifications, GM 28164 Notice - Hazardous Materials 82204 Notice - Engine Specifications, Deutz 28165 Notice - Footswitch 82268 Cosmetic - Genie Z-80/60 28171 Label - No Smoking 82269 Ground Control Panel 28174 Label - Power to Platform, 230V 82281...
  • Page 29 27207 28165 28163 65278 or 44986 27206 27205 52966 82403 or 52967 40434 28161 82202 or 82203 or 82204 28177 28181 72169 28164 82296 27564 133400 43595 28174 72168 133400 or 28235 82296 28175 43595 Part No. 82258 Genie Z-80/60...

  • Page 30: Transport And Lifting Instructions

    Be sure the turntable is secured with the turntable rotation lock before transporting. Be Reverse the procedures described to re-engage the sure to unlock the turntable for operation. brakes. Note: The pump free-wheel valve should always remain closed. Genie Z-80/60 Part No. 82258...
  • Page 31 Inspect the entire machine for loose or unsecured items. Securing the Chassis Use chains of ample load capacity. Use a minimum of 5 chains. Adjust the rigging to prevent damage to the chains. Truck bed Part No. 82258 Genie Z-80/60...
  • Page 32 Adjust the rigging to prevent damage to the machine and to keep the machine level. Turntable Chassis Lifting Lifting Point Points (2) 39.61 in / 1 m 34.18 in 56 in 86.8 cm 1.42 m Genie Z-80/60 Part No. 82258...

  • Page 33: Specifications

    Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 34 50 ft / 15.2 m 40 ft / 12.2 m 30 ft / 9.1 m 20 ft / 6.1 m 10 ft / 3 m 0 ft / 0 m 10 ft / 3 m Genie Z-80/60 Part No. 82258...
  • Page 35 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +46 31 575100...

This manual is also suitable for:

Z-60Z-60

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