Maintenance Inspection Report - Genie S-80 Service Manual

Service Manual - First Edition
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this page to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily Inspection: A
Quarterly Inspection: A+B
Annual Inspection: A+B+C
2 Year Inspection: A+B+C+D
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the maintenance tables in this
section and the step-by-step
procedures in section 4 to learn how to
perform these inspections.
· If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Comments
Part No. 34032

Maintenance Inspection Report

Checklist A
Refer to Table A
A-1 Manuals
A-2 Decals and placards
A-3 Damage, loose or
missing parts
A-4 Engine oil level
A-5 Engine coolant-gasoline
A-6 Fuel leaks
A-7 Hydraulic oil level
A-8 Hydraulic leaks
A-9 Tire pressure
A-10 Extendable axles
A-11 Platform and
ground controls
A-12 Auxiliary power
A-13 Tilt sensor
A-14 Limit switches
Perform every 100 hours:
A-15 Replace engine oil
and filter-gasoline
A-16 Replace air filter
Checklist B
Refer to Table B
B-1 Engine belt(s)
B-2 Engine radiator
B-3 Oil cooler and fins-Deutz
B-4 Exhaust system
B-5 Battery
B-6 Hydraulic tank filter
B-7 Electrical wiring
B-8 Tires and wheels
B-9 Brake configuration
B-10 Torque hub oil level
B-11 Idle mixture-gasoline
B-12 Engine RPM
B-13 Key Switch
B-14 Emergency Stop
B-15 Ground control override
B-16 Platform leveling
B-17 Service horn
B-18 Foot switch
Genie S-80 & Genie S-85
Section 3 - Scheduled Maintenance Inspections
Y N R B-19 Engine idle select
Tools are New parts
B-20 Fuel select-gasoline
required required required
B-21 Drive enable system
B-22 Drive brakes
B-23 Drive speed-stowed
B-24 Alarm package
B-25 Hydraulic oil analysis
B-26 Hydraulic limit switch
Perform every 500 hours:
B-27 Replace engine oil
and filter-Deutz
Checklist C
Refer to Table C
C-1 Boom wear pads
C-2 Axle Wear Pads
C-3 Turntable bearing bolts
C-4 Free-wheel configuration
C-5 Grease rotation bearing
C-6 Torque hub oil
C-7 Hydraulic tank filter
C-8 Drive loop hydraulic filter
C-9 Fuel filter-diesel
Y N R
C-10 Fuel filter-gasoline
C-11 PCV valve-gasoline
C-12 Distibutor cap-gasoline
C-13 Spark plugs-gasoline
C-14 Air/LPG mixture
C-15 Ignition timing-gasoline
C-16 Valves-Deutz
C-17 Turntable backlash
Checklist D
Refer to Table D
D-1 Hydraulic oil
D-2 Engine coolant-gasoline
D-3 Change fuel lines
D-4 Valves-gasoline
D-5 Compression-gasoline
D-6 PCV hoses-gasoline
D-7 Fuel injection-Deutz
D-8 Toothed belt-Deutz
D-9 Timing belt-Ford
Warm Cold Dealer
engine engine service
required suggested
Y N R
Y N R
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