Maintenance Inspection Report - Genie S-105 Service Manual

June 2011
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use
for each inspection.
• Select the appropriate checklist(s)
for the type of inspection to be
performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Semi-annual or 500 hour
Inspection:
Annual or 1000 hour
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
• Place a check in the appropriate
box after each inspection
procedure is completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an "N",
tag and remove the machine from
service, repair and re-inspect it.
After repair, place a check in the
"R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 102916

Maintenance Inspection Report

Checklist A - Rev B
A-1 Inspect the manuals
and decals
A-2 Pre-operation
inspection
A-3 Perform function tests
A-4 Engine maintenance -
Perkins models
A-5Engine maintenance -
Cummins models
A-6 Hydraulic filter
condition indicator
Perform after 40 hours:
A-7 30 Day Service
Perform every 50 hours:
A-8 Engine Maintenance-
Perkins models
Perform after 50 hours:
A-9 Engine Maintenance-
Deutz models
Perform every 100 hours:
A-10 Grease rotation bearing
A A-11 Grease axles
Perform after 150 hours:
A+B
A-12 Replace drive hub oil
A+B+C
A+B+C+D
Comments
S-100 • S-105 • S-120 • S-125
Section 3 • Scheduled Maintenance Procedures
Y N R
Checklist B - Rev E
B-1 Batteries
B-2 Electrical wiring
B-3 Oil cooler and fins -
Deutz models
B-4 Inspect air filter
B-5 Hydraulic oil analysis
B-6 Engine maintenance -
Deutz models
B-7 Engine maintenance -
Cummins models
B-8 Exhaust system
B-9 Lug nut torque
B-10 Drive hub oil level
B-11 Drive brakes
B-12 Engine RPM
B-13 Key switches
B-14 Ground control
override
B-15 Platform self-leveling
B-16 Limit switches
B-17 Fuel and hydraulic tank
venting systems
B-18 Engine idle select
operation
B-19 Test the drive brakes
B-20 Drive speed - stowed
position
B-21 Drive speed - raised
or extended position
B-22 Inspect the Boom
Extend/Retract Cables
Y N R
3 - 5