Maintenance Inspection Report - Genie Z-45/22 Service Manual

Section 3 - Scheduled Maintenance Inspections

Maintenance Inspection Report

Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this page to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily Inspection: A
Frequent Inspection: A+B
Annual Inspection: A+B+C
2 Year Inspection: A+B+C+D
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the maintenance tables in this
section and the step-by-step
procedures in section 4 to learn how to
perform these inspections.
· If any inspection receives an "N",
remove the machine from use , repair
and re-inspect it. After repair, place a
check in the "R" box.
Legend
Y = yes, acceptable
N = no, unacceptable
R = repaired
Comments
3 - 6
Checklist A
Refer to Table A
A-1 Operation and
Safety manuals
A-2 Decals and placards
A-3 Damage, loose or
missing parts
A-4 Engine oil
A-5 Engine coolant
A-6 Fuel leaks
A-7 Hydraulic oil
A-8 Hydraulic leaks
A-9 Tire pressure
A-10 Platform and
ground controls
A-11 Auxiliary power
A-12 Tilt alarm
A-13 Limit switches
Perform every 100 hours:
A-14 Change engine oil
and filter
A-15 Change engine air filter
A-16 Drain fuel filter/water
separator-diesel
Checklist B
Refer to Table B
B-1 Fan belts
B-2 Engine radiator
B-3 Exhaust system
B-4 Battery
B-5 Hydraulic reservoir filter
B-6 Electrical wiring
B-7 Tires and wheels
B-8 Brake configuration
B-9 Drive torque hubs
B-10 Engine choke-gasoline
B-11 Glow plugs-diesel
B-12 Idle mixture-gasoline
B-13 Engine RPM
B-14 Key switch
B-15 Emergency Stop button
B-16 Ground control override
B-17 Oscillate lock-out
Genie Z-45/22
Service Manual - First Edition
Y N R B-18 Platform leveling
B-19 Service horn
B-20 Foot switch
B-21 Engine speed select
B-22 Fuel select-gasoline
B-23 Turntable rotation stop
B-24 Drive enable system
B-25 Drive brakes
B-26 Drive speed
B-27 Alarm package
Checklist C
Refer to Table C
C-1 Wear pads
C-2 Turntable bolts
C-3 Free-wheel configuration
C-4 Worm drive gear
C-5 Drive torque hubs
C-6 Hydraulic reservoir filter
C-7 Drive loop hydraulic filter
C-8 Fuel filter-diesel
C-9 Fuel filter-gasoline
C-10 PCV valve-gasoline
C-11 Distibutor cap-gasoline
Y N R
C-12 Spark plugs
C-13 Propane adjustments
C-14 Ignition timing-gasoline
Checklist D
Refer to Table D
D-1 Hydraulic oil
D-2 Engine coolant,
hoses and clamps
D-3 Fuel lines and clamps
D-4 Engine valve clearance
-gasoline
D-5 Cylinder compression
D-6 PCV hoses and
fittings-gasoline
D-7 Engine injection nozzle
-diesel
D-8 Injection timing-diesel
D-9 Timing belt-Ford
Y N R
Y N R
Part No. 29487