Maintenance Inspection Report - Genie Z-30/20N Service Manual

Service Manual

Maintenance Inspection Report

Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use for
each inspection.
• Select the appropriate checklist(s) for
the type of inspection(s) to perform.
Daily or every 8 hours
Quarterly or every
250 hours
Semi-annually or
every 500 hours
Annually or A + B + C + D
every
1000 hours
Two-year or A + B + C + D + E
every
2000 hours
• Place a check in the appropriate box
after each inspection procedure is
completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an "N," tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
18
Checklist A
A-1 Inspect the manuals
and decals
A-2 Pre-operation
inspection
A-3 Function tests
Perform after 40 hours:
A-4 30-day service
Perform every 100 hours:
A-5 Grease rotation
bearing
Perform after 150 hours:
A-6 Drive hub oil
Checklist B
B-1 Battery
A
B-2 Electrical wiring
A + B
B-3 Tires and wheels
A + B + C
B-4 Brake configuration
B-5 Drive hub oil
B-6 Ground control
override
B-7 Platform leveling
B-8 Drive brakes
B-9 Drive speed - stowed
B-10 Drive speed - raised
B-11 Alarm package
B-12 Turntable rotation
stop
B-13 Electrical contactors
B-14 Hydraulic oil analysis
B-15 Emergency power
system
Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N
Y N R Checklist C
C-1 Grease platform
overload (if equipped)
C-2 Test platform
overload (if equipped)
Checklist D
D-1 Boom wear pads
D-2 Free-wheel
configuration
D-3 Turntable bearing
bolts
D-4 Drive hub oil
D-5 Hydraulic filters
D-6 Turntable bearing
Y N R
wear
Checklist E
E-1 Hydraulic oil
E-2 Wheel bearings
Comments
April 2016
Y N R
Y N R
Y N R
Part No. 139378