HEIDENHAIN TNC 425 CNC Controller Manuals

Manuals and User Guides for HEIDENHAIN TNC 425 CNC Controller. We have 3 HEIDENHAIN TNC 425 CNC Controller manuals available for free PDF download: Technical Manual, Manual, User Manual

HEIDENHAIN TNC 425 Technical Manual (755 pages)

Brand: HEIDENHAIN | Category: Switch | Size: 6 MB

Technical Manual
3
Contents
5
Table of Contents
7
Hardware Concept
8
1 Hardware Concept

9
2 Technical Data TNC 407/TNC 415 B/TNC

9
- NC-Software Number
  13
- Software Types
  13
- Software Option
  14
  - Digitizing with TS 120
    14
  - Digitizing with TM 110
    14
- Software/Hardware
  15
- PLC-Software
  17
- EPROM Sockets
  17
- Tnc 415 A/Tnc 415 E
  17
- TNC 415 B/TNC 415 F and TNC 425 A/TNC 425 E
  18
- Tnc
  19
- Software Replacement
  19
- Releases
  20
- Software Types 243 05, 259 91 and 243
  20
- Software Types 259 96, 259 97 and 243
  20
- Software Types 259 93, 259 94 and 243
  24
  - Software Types 280 54, 280 56 and 280 58
    29
  - Mounting and Electrical Installation
    33
  - Hardware Components
    36
    
    Logic Unit
    36
    
    TNC Keyboard
    36
    
    PLC Analog Board
    37
    
    PLC I/O Unit
    37
    
    Changes in the ID-Number
    38
    
    ID-Numbers Assigned to Date
    38
  - Assembly Hints
    41
  - Electrical Noise Immunity
    41
  - Heat Generation and Cooling
    41
  - Humidity
    42
  - Mechanical Vibration
    42
  - Mounting Position
    42
  - Logic Unit
    43
  - Degree of Protection
    45
  - Visual Display Unit (VDU)
    45
    
    Summary of Connections
    46
    
    Tnc 415
    46
  - Logic Unit and PLC I/O-Board
    48
  - NC Power Supply
    48
  - PLC Power Supply
    49
  - Buffer Battery
    50
    
    X23 Power Supply for Analog Inputs
    50
    
    Power Supply for Integral Fan
    51
  - Visual Display Unit (VDU)
    51
  - Earthing Plan
    52
  - Angular Measuring Systems
    56
  - Linear Measuring Systems
    56
  - Measuring Systems
    56
  - Connecting Cable
    57
  - Connector Assignments
    57
  - Measuring System Inputs for Sinusoidal Signals (7 to 16 Μapp)
    57
  - Connecting Cable
    58
  - Connector Assignments
    58
  - Measuring System Inputs for Square-Wave Signals
    58
    
    Angle Encoders
    59
    
    Spindle Orientation
    59
  - Measuring System Connections
    60
  - Connecting Cable
    64
  - Connector Assignment
    64
  - Nominal Value Output
    64
  - Reference Pulse Inhibit Input
    67
  - Connector Assignment X12
    68
  - Touch Probe System Input
    68
  - Connection of the Touch Probe System
    69
    
    TS 120 or TT 110
    69
    
    Ts 511
    70
    
    Tm 110
    71
  - Data Interface
    72
  - RS-232-C/V.24 Data Interface
    72
  - RS-422/V.11 Data Interface
    73
  - Handwheel Input
    75
  - Integral Handwheel HR
    75
  - Pin Assignment
    75
  - Portable Handwheel HR
    75
  - Integral Handwheel HR 130
    76
  - Portable Handwheels with Permissive Buttons
    77
  - Handwheel Adapter HRA
    81
    
    Handwheel Adapter Output X23
    82
    
    NC Supply Connection X31
    82
  - PLC Inputs/Outputs
    83
  - PLC Inputs
    84
  - PLC Outputs
    84
  - Technical Data
    84
  - Analogue Inputs
    85
  - Inputs for Pt 100 Thermistors
    85
  - PLC Inputs
    86
  - PL Connection
    87
  - PLC Outputs
    87
  - PLC Inputs/Outputs on the PL 400
    89
  - PLC Inputs/Outputs on the PL 410 / PL 410 B
    91
  - Analogue Inputs on the PL 410 / PL 410 B
    92
  - Inputs for Thermistors on the PL 410 / PL 410 B
    92
  - Connecting Cable
    93
  - Connection of PLC Inputs/Outputs on the LE
    93
  - Connector Assignment on the PA 110
    93
  - PA 110 Connection
    94
  - PL 400 Connection
    94
  - PL 410 / PL 410 B Connection
    94
    
    Connection to Inputs for Thermistors
    95
    
    Machine Operating Panel
    96
    
    Pin Connections
    97
    
    Vdu
    101
    
    Connecting the BC 120
    102
    
    Dimensions
    105
    
    PLC Expansion Boards
    109
    
    Cable Adapters
    112
    
    Handwheels
    115
    
    HR 130 Integral Handwheel
    115
    
    Hr 150
    118
    
    Portable Handwheel HR 332
    120
    
    Portable Handwheel HR 410
    121
    
    Handwheel Adapter HRA 110 (for HR 150)
    122
    
    TT 110 for Tool Calibration
    123
    
    Mb 410
    124
    
    Mb 420
    125
    
    Te 400 B
    126
    
    Bc 120
    127
    
    Machine Integration
    128
    
    Linear Measurement
    133
  - Machine Axes
    133
  - Measuring Systems
    133
  - Signal Period
    133
  - Direction of Traverse
    135
  - Measuring System Monitoring
    136
  - Axis Designation
    139
  - Assignment
    140
  - Current Tool Axis
    141
  - VDU Display
    141
  - Traverse Ranges
    143
  - Lubrication Pulse
    146
  - Axis-Error Compensation
    150
  - Backlash Compensation
    150
  - Compensation for Reversal Errors in Circular Motion
    151
  - Linear Axis-Error Compensation
    153
  - Non-Linear Axis Error Compensation
    154
    
    Correction Table with Code Number 105 296
    158
    
    Input and Output of the Correction Tables Via the Data Interface
    158
  - Temperature Compensation
    159
  - Stiction
    160
  - PLC Positioning
    162
    
    PLC Axes
    165
    
    "Tilt Working Plane" Function
    168
  - Swivel Axes
    168
    
    Double Swivel Head, Right-Angled
    170
    
    Double Swivel Head, 45
    172
    
    Universal Table (Swivel, Tilt, Rotate)
    173
  - Five-Axis NC Programs with Swivel Axes
    175
  - Synchronized Axes
    176
  - Synchronization Control
    177
  - Conventions
    178
  - Reference Marks
    179
  - Passing over the Reference Marks
    180
  - Measuring Systems with Distance-Coded Reference Marks
    181
  - Measuring Systems with One Reference Mark
    185
  - Linear Measurement Via Rotary Encoder
    187
  - Machine Datum
    190
  - Servo Positioning of the NC-Axes
    192
  - The Position Control Loop of an NC-Machine
    192
  - Servo Positioning in TNC Controls
    193
  - Control with Servo Lag
    193
  - Servo Resolution
    198
  - Calculation of the Smallest Voltage Step
    198
  - Kink Point
    199
  - Feedforward Control
    201
  - Offset Adjustment
    204
  - Offset Adjustment by Code Number
    204
  - Automatic Cyclical Offset Adjustment
    204
  - Offset Adjustment with Integral Factor
    205
  - Contour Behaviour
    207
  - Radial Acceleration
    207
  - Constant Feed Rate in Corners
    207
  - Constant Feed Rate in Corners with M90
    208
  - Contour Speed Related to Tool Cutting Edge
    208
  - Preset Tolerance at Corners
    209
  - Monitoring Functions
    210
  - Position Monitoring for Operation with Lag
    211
  - Position Monitoring for Operation with Feedforward Control
    212
  - Monitoring the Analogue Voltage
    213
  - Movement-Monitoring
    213
  - Standstill Monitoring
    214
  - Positioning Window
    214
  - Controlled Axes
    216
  - Axis-Enable, Feed Rate Enable
    216
  - Axes in Position
    217
  - Axes in Motion
    218
  - Open Control Loop
    219
  - Actual - Nominal Value Transfer
    219
  - Main Spindle
    221
  - Analogue Output of the Spindle Speed
    222
  - Direction of Spindle Rotation
    222
  - Gear Range
    223
  - S-Override
    226
  - Gear Change
    227
  - BCD-Coded Output of Spindle Speed
    231
  - Spindle-Orientation
    233
  - Spindle Orientation with Module 9171
    233
  - Spindle Orientation with Marker M2712
    233
  - Sequence of Spindle Orientation with Marker M2712 or Module 9171
    233
  - Orientation from Rotation
    234
  - Orientation from Standstill
    234
  - Spindle Orientation through Initiator with Marker M2501
    235
  - Example of a PLC-Program for Spindle-Orientation with M19/M20
    236
  - Tapping
    239
  - Tapping with Floating Tap Holder for Analogue Spindle-Speed Output
    240
  - Tapping with Floating Tap Holder and BCD-Coded Spindle-Speed Output
    243
  - Rigid Tapping
    244
  - 5 EMERGENCY STOP-Routine
    247
  - Connection Diagram
    248
  - Flow-Diagram
    249
  - Tnc 407
    251
  - Display and Operation
    253
  - Colour Adjustment
    257
  - Graphics Window
    259
  - View in Three Plane
    259
  - Rotating the Coordinate System
    259
  - BLK Form and Datum Shift
    259
  - Status-Window
    261
  - Position Display
    261
  - Position Display with Rotary Axes
    262
  - Display Mode and Range of Traverse
    262
  - Up to Version
    262
  - Feed Rate Display
    265
  - Display of the M-Functions
    266
  - Feed-Rate for Rotary Axes
    266
  - Control Is in Operation
    267
  - Cancel Status-Display
    267
  - PLC-Window
    268
  - Error Messages
    269
  - Cycles
    271
  - Cycle Inhibit
    271
  - Pocket Milling
    272
  - Milling-Cycles for Pockets with Free-Programmed Contours
    273
  - Scaling Factor
    274
  - Cylinder Interpolation
    274
  - Return to the Contour
    275
  - Files
    277
  - File Types – Disable and Protect
    277
  - Block Numbers - Step Size for ISO Programs
    278
  - Table Size
    278
  - Datum Point for Values in Datum Table
    278
  - User-Parameters
    279
  - Code-Numbers
    279
  - Programming Station
    280
  - Dialogue Language
    280
  - Decimal Sign
    281
  - Memory Test
    281
  - End of Program
    281
  - Overwrite Q-Parameter
    281
  - Arc End-Point Tolerance
    282
  - Radius Compensation R+, R-
    282
  - "POWER INTERRUPTED" Message
    282
  - Help Files
    283
  - M-Functions
    285
  - Program-Run Interruption with M-Functions
    288
  - Program-Run Interruption with M06
    288
  - Modal Cycle Call M89
    288
  - Reduced Feed-Rate of Tool Axis with M103
    288
  - Selecting K Factors with M105/M106
    289
  - Key-Simulation
    291
  - TNC-Keyboard (te 400)
    291
  - Key-Code for the Alphabetic Keyboard
    297
  - Key-Code for the Soft-Key Row on the Screen
    297
  - Code for Soft Key Functions
    297
Appendix

297
- Machine-Control Panel
  301
- Touch Probe
  303
- Standard Touch Probe Cycles
  303
- Technical Requirements
  307
- Scanning Cycles
  309
- Response of the Digitizing Sequence at Corners
  310
- Inside Corners
  311
- Optimizing the Digitizing Sequence
  312
- Calculation of Possible Oscillations in Normal Direction
  315
- Digitising with the TM 110
  316
- Interfacing the TM 110
  316
- Technical Prerequisites
  316
- Tool Calibration with the TT 110
  319
- Interfacing the TT 110
  319
- Markers in the PLC
  320
- Electronic Handwheel
  323
- Assignment of Keys and Leds to the PLC Inputs and Outputs
  326
- PLC Program Example
  327
- HR 410 Portable Handwheel
  328
- Integral Handwheels HR 150 with Handwheel Adapter HRA 110
  329
- Assignment of Switch Positions to the PLC Inputs
  330
- Increment Positioning
  336
- Hirth Coupling
  339
- Positioning in Manual or Electronic Handwheel Mode
  339
- Positioning in Controlled Mode
  339
- Program Example
  340
- Check Nominal Position
  341
- Activate Hirth Module
  341
- Datum Correction
  348
- Tool Changer
  350
- Tool Table, Pocket Table
  350
- Left Side of the Tool Table
  351
- Right Side of the Tool Table
  351
- Special Tools
  353
- Tool Life, Replacement Tool
  354
- Controlling the Tool Changer
  355
- Variable and Fixed Pocket Coding
  355
- Output of Tool Number (Fixed Pocket Coding)
  357
- Output of Pocket Number (Variable Pocket Coding)
  358
- Normal Tool Follows Special Tool
  361
- Single Changing Arm (M2600 = 0)
  361
- Double Changing Arm
  362
- Normal Tool Follows Manual Tool
  363
- Manual Tool Follows Manual Tool
  364
- Manual Tool Follows Normal Tool
  365
- Manual Tool Follows Special Tool
  366
- Special Tool Follows Special Tool
  367
- Single Changing Arm
  368
- Special Tool Follows Normal Tool
  370
- Special Tool Follows Manual Tool
  372
- Program Module TOOL DEF
  375
- Program Module TOOL CALL
  376
- Program Module STANDBY
  377
- Program Module STANDBY BACK
  377
- Program Module MANUAL TOOL in
  378
- Program Module MANUAL TOOL out
  379
- Program Module MANUAL TOOL IN/OUT
  380
- Program Module CHANGE
  381
- Program Module COMPARE P-CODE with ISTREG
  382
- Program Module COMPARE GRE1 with ISTREG
  383
- Program Module COMPUTE SHORTEST PATH
  384
- Commissioning and Start-Up Procedure
  385
- Code Numbers for Commissioning
  385
- Preparation of the Machine
  385
- Tuning of the Drive Amplifier
  386
- Calculating Acceleration
  387
- Commissioning the Control
  389
- Entry of the Provisional and Pre-Defined Machine Parameters
  389
- Entry of the PLC-Program
  389
- Testing the EMERGENCY STOP Routine
  389
- Testing the Direction of Traverse
  390
- Fixing the Software Limit Switch Range
  391
- Optimizing the Control with Lag
  391
- Optimize K V Factor for the Machining Feed-Rate (X-Axis)
  392
- Optimizing the Control with Feedforward Control
  395
- Optimize K V Factor
  395
- Optimize Acceleration
  396
- Optimize Transient Response
  397
- Optimize the Integral Factor
  399
- Adjust the Offset
  400
- Adjustment of the Monitoring Functions
  400
- Special Functions for Laser Cutting Machines
  401
- Analogue Voltage Output
  401
- Voltage Proportional to Feed Rate
  401
- Voltage from the PLC
  401
- Direct Output of the Programmed Voltage
  402
- Voltage Varies with Distance
  402
- Voltage Varies with the Velocity
  402
- Voltage Varies with the Time (Time-Voltage Ramp)
  403
- Voltage for a Specific Time (Time Pulse)
  403
- Graphic Simulation Without TOOL CALL
  404
- Program Stop with M Functions
  404
- Machine Parameters
  405
- What Is a Machine Parameter?
  406
- User Parameters
  406
- Input/Output of Machine Parameters
  407
- Entry Format
  407

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Table of Contents

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Appendix

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