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VLT FC 300
Danfoss VLT FC 300 Manuals
Manuals and User Guides for Danfoss VLT FC 300. We have
7
Danfoss VLT FC 300 manuals available for free PDF download: Design Manual, Instruction Manual, Service Manual, Operating Instructions Manual
Danfoss VLT FC 300 Design Manual (281 pages)
Brand:
Danfoss
| Category:
Controller
| Size: 10.48 MB
Table of Contents
Table of Contents
2
1 How to Read this Design Guide
8
Symbols
8
Abbreviations
8
Definitions
9
2 Safety and Conformity
12
Safety Precautions
12
3 Introduction to FC
16
Product Overview
16
Control Principle
18
FC 300 Controls
18
FC 301 Vs. FC 302 Control Principle
19
Control Structure in VVC Plus Advanced Vector Control
20
Control Structure in Flux Sensorless (FC 302 Only)
21
Control Structure in Flux with Motor Feedback
22
Internal Current Control in VVC Plus Mode
23
Local (Hand On) and Remote (Auto On) Control
23
Reference Handling
24
Reference Limits
25
Scaling of Preset References and Bus References
26
Scaling of Analog and Pulse References and Feedback
26
Dead Band Around Zero
27
PID Control
31
Speed PID Control
31
Tuning PID Speed Control
32
Process PID Control
33
Example of Process PID Control
35
Ziegler Nichols Tuning Method
36
General Aspects of EMC
38
General Aspects of EMC Emissions
38
EMC Test Results
39
Emission Requirements
40
Immunity Requirements
41
PELV - Protective Extra Low Voltage
42
Brake Functions in FC
43
Mechanical Holding Brake
43
Dynamic Braking
44
Selection of Brake Resistor
44
Mechanical Brake Control
46
Hoist Mechanical Brake
47
Brake Resistor Cabling
48
Smart Logic Controller
48
Extreme Running Conditions
50
Motor Thermal Protection
50
Safe Stop of FC
54
Installation of External Safety Device in Combination with MCB
57
Safe Stop Commissioning Test
58
Certificates
59
4 FC 300 Selection
61
Electrical Data - 200-240V
61
Electrical Data - 380-500V
64
Electrical Data - 525-600V
72
Electrical Data - 525-690V
75
General Specifications
86
Acoustic Noise
91
Du/Dt Conditions
92
Special Conditions
95
Manual Derating
95
Derating for Running at Low Speed
95
Automatic Derating
95
5 How to Order
96
Ordering from Type Code
96
Drive Configurator
96
Ordering Numbers: Options and Accessories
100
Ordering Numbers: Spare Parts
101
Ordering Numbers: Accessory Bags
101
Ordering Numbers: High Power Kits
102
Ordering Numbers: Brake Resistors 10
102
Ordering Numbers: Brake Resistors 40
107
Flat Packs
112
Ordering Numbers: Harmonic Filters
114
Ordering Numbers: Sine Wave Filter Modules, 200-500 VAC
116
Ordering Numbers: Sine-Wave Filter Modules, 525-690 VAC
117
Ordering Numbers: Du/Dt Filters, 380-480/500V AC
117
Ordering Numbers: Du/Dt Filters, 525-690V AC
117
6 Mechanical Installation - Frame Size A, B and C
118
Safety Requirements of Mechanical Installation
118
Mechanical Mounting
121
7 Mechanical Installation - Frame Size D, E and F
122
Pre-Installation
122
Planning the Installation Site
122
Receiving the Frequency Converter
122
Transportation and Unpacking
122
Lifting
122
Mechanical Dimensions
124
Mechanical Dimensions, 12-Pulse Units
131
Mechanical Installation
134
Tools Needed
134
General Considerations
134
Terminal Locations - Frame Size D
136
Terminal Locations - Frame Size E
138
Terminal Locations - Frame Size F
143
Terminal Locations, F8-F13 - 12-Pulse
147
Cooling and Airflow
152
Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units
153
Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)
154
Gland/Conduit Entry, 12-Pulse - IP21 (NEMA 1) and IP54 (NEMA12)
155
IP21 Drip Shield Installation (Frame Size D1 and D2 )
157
8 Electrical Installation
158
Connections- Frame Sizes A, B and C
158
Removal of Knockouts for Extra Cables
159
Connection to Mains and Earthing
159
Motor Connection
161
Relay Connection
169
Connections - Frame Sizes D, E and F
170
Torque
170
Power Connections
170
Power Connections 12-Pulse Drives
181
Shielding against Electrical Noise
190
External Fan Supply
190
Fuses and Circuit Breakers
191
Recommendations
191
CE Compliance
192
Disconnectors and Contactors
204
Mains Disconnectors
204
F-Frame Mains Contactors
206
Additional Motor Information
207
Motor Cable
207
Motor Thermal Protection
207
Parallel Connection of Motors
207
Motor Bearing Currents
209
Control Cables and Terminals
210
Access to Control Terminals
210
Control Cable Routing
210
Control Terminals
211
Switches S201, S202, and S801
212
Electrical Installation, Control Terminals
212
Basic Wiring Example
213
Electrical Installation, Control Cables
214
12-Pulse Control Cables
216
Relay Output
219
Brake Resistor Temperature Switch
219
Additional Connections
219
DC Bus Connection
219
Load Sharing
219
Installation of Brake Cable
220
How to Connect a PC to the Frequency Converter
220
The FC 300 PC Software
220
High Voltage Test
221
Earthing
221
Safety Earth Connection
221
EMC-Correct Installation
221
Electrical Installation - EMC Precautions
221
Use of EMC-Correct Cables
223
Earthing of Screened Control Cables
225
RFI Switch
225
Mains Supply Interference/Harmonics
226
The Effect of Harmonics in a Power Distribution System
226
Harmonic Limitation Standards and Requirements
227
Harmonic Mitigation
227
Harmonic Calculation
227
Residual Current Device - FC 300 DG
227
Final Setup and Test
228
9 Application Examples
229
Encoder Connection
234
Encoder Direction
234
Closed Loop Drive System
234
Programming of Torque Limit and Stop
234
10 Options and Accessories
236
Mounting of Option Modules in Slot a
236
Mounting of Option Modules in Slot B
236
Mounting of Options in Slot C
237
General Purpose Input Output Module MCB
237
Galvanic Isolation in the MCB
237
Digital Inputs - Terminal X30/1-4
239
Analog Inputs - Terminal X30/11
239
Digital Outputs - Terminal X30/6
239
Analog Output - Terminal X30/8
239
Encoder Option MCB
240
Resolver Option MCB
241
Relay Option MCB
242
Back-Up Option MCB
244
MCB 112 PTC Thermistor Card
245
MCB 113 Extended Relay Card
247
Brake Resistors
248
LCP Panel Mounting Kit
248
IP21/IP 4X/ TYPE 1 Enclosure Kit
249
Mounting Bracket for Frame Size A5, B1, B2, C1 and C2
252
Sine-Wave Filters
254
High Power Options
254
Frame Size F Options
254
11 Installation and Set-Up
256
Overview
256
Network Connection
256
Bus Termination
256
EMC Precautions
257
Network Configuration
257
FC 300 Frequency Converter Set-Up
257
FC Protocol Message Framing Structure - FC
258
Content of a Character (Byte)
258
Telegram Structure
258
Length (LGE)
258
Frequency Converter Address (ADR)
258
Data Control Byte (BCC)
258
The Data Field
258
The PKE Field
259
Parameter Number (PNU)
260
Index (IND)
260
Parameter Value (PWE)
260
Conversion
261
Process Words (PCD)
262
Examples
262
Writing a Parameter Value
262
Reading a Parameter Value
262
Modbus RTU Overview
262
Assumptions
262
What the User Should Already Know
262
Frequency Converter with Modbus RTU
263
Modbus RTU Message Framing Structure
263
Modbus RTU Message Structure
263
Start/Stop Field
264
Address Field
264
Function Field
264
Data Field
264
CRC Check Field
264
Coil Register Addressing
265
How to Control the Frequency Converter
267
Function Codes Supported by Modbus RTU
267
Modbus Exception Codes
267
How to Access Parameters
267
Parameter Handling
267
Storage of Data
267
Ind
267
Text Blocks
267
Conversion Factor
268
Parameter Values
268
Danfoss FC Control Profile
268
Index
276
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Danfoss VLT FC 300 Service Manual (134 pages)
VLT FC Series D-Frame HVAC Drive
Brand:
Danfoss
| Category:
DC Drives
| Size: 12.17 MB
Table of Contents
Table of Contents
3
1 Introduction
9
Purpose
9
Product Overview
9
For Your Safety
9
Electrostatic Discharge (ESD)
10
Frame Size Definitions
10
Tools Required
11
General Torque Tightening Values
12
Exploded Views
13
Power-Dependent Specifications
15
2 Operator Interface and Adjustable Frequency Drive Control
23
Introduction
23
User Interface
23
Numeric Local Control Panel (NLCP)
26
Changing Settings with the LCP
27
Status Messages
28
Status Message Definitions
28
Service Functions
30
Adjustable Frequency Drive Inputs and Outputs
30
Input Signals
31
Output Signals
31
Control Power Supply
32
Control Terminals
32
Control Terminal Functions
33
Grounding Shielded Cables
34
3 Internal Adjustable Frequency Drive Operation
35
General
35
Description of Operation
35
Logic Section
36
Logic to Power Interface
37
Power Section
37
Sequence of Operation
38
Rectifier Section
38
Intermediate Section
40
Inverter Section
42
Danfoss A/S © Rev. 2014-02-10 All Rights Reserved
42
Brake Option
44
Cooling Fans
46
Fan Speed Control
46
Load Sharing & Regeneration
47
Specific Power Card Connections
47
4 Troubleshooting
48
Troubleshooting Tips
48
Exterior Fault Troubleshooting
48
Fault Symptom Troubleshooting
48
Visual Inspection
49
Fault Symptoms
50
No Display
50
Intermittent Display
50
Motor will Not Run
50
Incorrect Motor Operation
51
Warning/Alarm Messages
51
After Repair Tests
60
5 Adjustable Frequency Drive and Motor Applications
61
Torque Limit, Current Limit, and Unstable Motor Operation
61
Overvoltage Trips
62
Line Phase Loss Trips
62
Control Logic Problems
63
Programming Problems
63
Motor/Load Problems
64
Internal Adjustable Frequency Drive Problems
64
Overtemperature Faults
64
Current Sensor Faults
64
EMI Signal and Power Wiring
65
Effects of EMI
65
Sources of EMI
66
EMI Propagation
66
Preventive Measures
69
Proper EMC Installation
70
6 Test Procedures
71
Introduction
71
Tools Required
71
Signal Test Board
72
Access to DC Bus
72
Static Test Procedures
72
Pre-Check Precautions
72
Rectifier Circuits Test
75
Inverter Section Tests
75
Brake IGBT Test
76
Intermediate Section Tests
76
IGBT Temperature Sensor Test
77
Gate Resistor Test
77
Electrical Fuse Test
77
Disconnect Test
78
Circuit Breaker Test
78
Contactor Test
78
Dynamic Test Procedures
79
No Display Test
81
Input Voltage Test
81
Basic Control Card Voltage Test
81
DC Bus Voltage Test
82
Switch Mode Power Supply (SMPS) Test
82
Input Imbalance of Supply Voltage Test
82
Input Waveform Test
83
Input SCR Test
83
Output Imbalance of Motor Voltage and Current
84
IGBT Switching Test
85
IGBT Gate Drive Signals Test
85
Current Sensors Test
88
Fan Tests
89
Input Terminal Signal Tests
90
After Repair Tests
91
7 Disassembly and Assembly Instructions
93
Introduction
93
Electrostatic Discharge (ESD)
93
D1H/D3H Disassembly and Assembly Instructions
93
General Information
93
Control Card and Control Card Mounting Plate
93
Power Card Mounting Plate
94
Power Card
95
Danfoss A/S © Rev. 2014-02-10 All Rights Reserved
95
AC Input Bus Bars
95
Electrical Fuses Only
95
RFI Only
95
Fuses and RFI
96
No Options
96
Line Power Input Terminal Block
96
Motor Terminal Block
97
Power Terminal Mounting Plate
97
Current Sensors
97
Mixing Fan
97
Balance/High Frequency Card
97
AC Power Size
97
AC Power Size
98
DC Bus Rails
98
Inrush Card
99
IGBT Gate Drive Card
99
SCR Input Bus Bars
99
Scrs
100
Brake IGBT Module
100
Igbts
101
AC Power Size
101
DC Capacitors
102
AC Power Size
102
AC Power Size
103
How to Operate the VLT ® Control Panel LCP
104
Heatsink Fan
104
Door Fan: IP21 (NEMA 1) or IP54 (NEMA 12) Enclosures Only
104
Top Fan: (IP20 Enclosures Only)
104
D2H/D4H Disassembly and Assembly Instructions
105
General Information
105
Control Card and Control Card Mounting Plate
105
Power Card Mounting Plate
105
Power Card
106
AC Input Bus Bars
106
Electrical Fuses Only
106
RFI Only
107
Fuses and RFI
107
No Options
107
Line Power Input Terminal Block
107
EMC Shield
107
Brake Terminal (Optional)
107
Motor Terminal Block
107
Power Terminal Mounting Plate
108
Current Sensors
108
Mixing Fan
109
Balance/High Frequency Card
109
AC Power Size
109
IGBT Gate Drive Card
110
Inrush Card
110
SCR Input Bus Bars
111
Scrs
111
DC Bus Rails
111
Without Optional Brake
111
With Optional Brake
112
Igbts
112
AC Power Size
112
AC Power Size
113
DC Capacitors
114
AC Power Size
114
AC Power Size
115
Heatsink Fan
116
Door Fan: IP21 (NEMA 1) or IP54 (NEMA 12) Enclosures Only
116
Top Fan (IP20 Enclosures Only)
116
Brake IGBT Module
116
D6H Disassembly and Assembly Instructions
117
Overview
117
Removing the Heatsink Fan with Options Cabinet Present
117
Removing the Frequency Converter from the Options Cabinet
117
Contactor
118
Disconnect
118
D8H Disassembly and Assembly Instructions
118
Overview
118
Replacing the Heatsink Fan with Options Cabinet Present
119
Removing the Adjustable Frequency Drive from the Options Cabinet
119
Contactor
120
Disconnect
120
8 Special Test Equipment
122
Test Equipment
122
Split Bus Power Supply
122
Signal Test Board (P/N 176F8437)
122
Signal Test Board Extension
123
Signal Test Board Pin Outs
123
9 Spare Parts
127
General Notes
127
DC Capacitor Bank
127
10 Block Diagrams
130
Index
132
Danfoss VLT FC 300 Instruction Manual (139 pages)
Automation Drive
Brand:
Danfoss
| Category:
DC Drives
| Size: 7.16 MB
Table of Contents
Table of Contents
1
1 How to Read the Instruction Manual
3
Approvals
4
Symbols
4
Abbreviations
5
2 Safety Instructions and General Warning
7
Disposal Instructions
7
High Voltage
8
Safety Instructions
8
Avoid Unintended Start
9
Safe Stop
10
Safe Stop Installation
11
IT Line
11
3 How to Install
13
How to Get Started
13
Pre-Installation
14
Planning the Installation Site
14
Receiving the Adjustable Frequency Drive
14
Transportation and Unpacking
14
Lifting
15
Rated Power
21
Mechanical Installation
22
Tools Needed
22
General Considerations
22
Installation in Enclosures - IP 00 / Chassis Units
32
Installation on the Wall - IP 21 (NEMA 1) and IP 54 (NEMA 12) Units
32
Floor Mounting - Pedestal Installation IP 21 (NEMA1) and IP 54 (NEMA12)
33
Gland/Conduit Entry - IP 21 (NEMA 1) and IP 54 (NEMA12)
35
IP 21 Drip Shield Installation (D1 and D2 Enclosure)
36
Field Installation of Options
36
Installation on Pedestal
46
Electrical Installation
49
Control Wires
49
Power Connections
50
Line Connection
59
Fuses
60
Electrical Installation, Control Terminals
63
Connection Examples
65
Start/Stop
65
Pulse Start/Stop
65
Speed Up/Slow
66
Potentiometer Reference
66
Electrical Installation, Control Cables
67
Switches S201, S202, and S801
69
Final Set-Up and Test
70
Additional Connections
72
Mechanical Brake Control
72
Motor Thermal Protection
73
4 How to Program
75
The Graphical and Numerical LCP
75
How to Program on the Graphical LCP
75
How to Program on the Numerical Local Control Panel
76
Quick Setup
78
Parameter Lists
83
5 General Specifications
111
Product Specification
117
6 Warnings and Alarms
127
Status Messages
127
Warnings/Alarm Messages
127
6. Warnings and Alarms Instruction Manual High Power
128
No Description Warning Alarm/Trip Alarm/Trip Lock Parameter
129
10 Volts Low
130
Ground Fault
130
Line Phase Loss (X) (X) (X)
130
Live Zero Error (X) (X)
130
No Motor (X)
130
Short Circuit
130
Speed Limit
130
Torque Limit
130
AMA Calibration Failed
134
AMA Check U Nom and I Nom
134
AMA Internal Fault
134
AMA Interrupted by User
134
AMA Low I Nom
134
AMA Motor too Big
134
AMA Motor too Small
134
AMA Timeout
134
Current Limit
135
Index
136
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Danfoss VLT FC 300 Instruction Manual (116 pages)
automation drive 12-pulse
Brand:
Danfoss
| Category:
DC Drives
| Size: 9.47 MB
Table of Contents
Table of Contents
2
1 How to Read the Instruction Manual
4
Abbreviations
5
2 Safety Instructions and General Warning
6
High Voltage
6
Safety Instructions
6
Avoid Unintended Start
7
Safe Stop
7
IT Line Power
8
3 How to Install
10
Pre-Installation
10
Planning the Installation Site
10
Receiving the Adjustable Frequency Drive
10
Transportation and Unpacking
10
Lifting
10
Mechanical Dimensions
12
Mechanical Installation
17
Terminal Locations, F8-F14 - 12-Pulse
18
Cooling and Airflow
25
Field Installation of Options
28
Electrical Installation
29
Transformer Selection
29
Power Connections 12-Pulse Drives
29
Shielded Cables
41
AC Line Input Connections
42
Fuses
46
Motor Bearing Currents
48
Control Cable Routing
49
Electrical Installation, Control Terminals
49
Connection Examples
50
Start/Stop
50
Pulse Start/Stop
50
Electrical Installation, Control Cables
52
Switches S201, S202 and S801
55
Final Set up and Test
55
Additional Connections
56
Mechanical Brake Control
56
MG34Q222 - VLT ® Is a Registered Danfoss Trademark
56
Motor Thermal Protection
57
4 How to Program
58
How to Program on the Graphical LCP
58
Quick Set-Up
60
Parameter Lists
63
Parameter Selection
64
5 General Specifications
92
6 Warnings and Alarms
104
Warning and Alarm Definitions
104
7 Index
112
Danfoss VLT FC 300 Operating Instructions Manual (113 pages)
Automation Drive
Brand:
Danfoss
| Category:
DC Drives
| Size: 4.06 MB
Table of Contents
Table of Contents
1
1 How to Read These Operating Instructions
3
Abbreviations
4
2 Safety Instructions and General Warning
5
High Voltage
5
Safety Instructions
5
Avoid Unintended Start
6
Safe Stop
6
IT Mains
7
Pre-Installation
8
Planning the Installation Site
8
Receiving the Frequency Converter
8
Transportation and Unpacking
8
Lifting
8
Mechanical Dimensions
10
Mechanical Installation
15
Terminal Locations, F8-F14 - 12-Pulse
16
Cooling and Airflow
23
Field Installation of Options
26
Electrical Installation
27
Transformer Selection
27
Power Connections 12-Pulse Drives
27
Shielded Cables
39
Mains Connection
40
Fuses
42
Motor Bearing Currents
45
Control Cable Routing
46
Electrical Installation, Control Terminals
46
Connection Examples
48
Start/Stop
48
Pulse Start/Stop
48
Electrical Installation, Control Cables
49
Switches S201, S202, and S801
52
Final Set-Up and Test
52
Additional Connections
53
Mechanical Brake Control
53
Motor Thermal Protection
54
4 How to Programme
55
Quick Setup
57
5 General Specifications
94
6 Warnings and Alarms
104
Warning and Alarm Definitions
104
Danfoss VLT FC 300 Instruction Manual (98 pages)
Brand:
Danfoss
| Category:
DC Drives
| Size: 3.27 MB
Table of Contents
Table of Contents
1
How to Read this Instruction Manual
3
Approvals
4
Symbols
4
Abbreviations
5
Safety Instructions and General Warning
7
High Voltage
8
Avoid Unintended Start
9
Safe Stop of the FC 300
9
Safe Stop Installation (FC 302 and FC 301 - A1 Enclosure Only)
11
Line
12
How to Install
13
Mechanical Installation
16
Electrical Installation
21
Connection to Line Power and Grounding
22
Motor Connection
24
Fuses
27
Electrical Installation, Control Terminals
34
Connection Examples
36
Start/Stop
36
Pulse Start/Stop
36
Speed Up/Slow
37
Potentiometer Reference
37
Electrical Installation, Control Cables
38
Switches S201, S202, and S801
39
Additional Connections
43
Mechanical Brake Control
43
Motor Thermal Protection
44
How to Program
45
The Graphical and Numerical LCP
45
How to Program on the Graphical LCP
45
How to Program on the Numerical Local Control Panel
46
Quick Setup
48
Parameter Lists
53
Danfoss VLT FC 300 Operating Instructions Manual (24 pages)
Extended Relay Card
Brand:
Danfoss
| Category:
Relays
| Size: 2.39 MB
Table of Contents
Table of Contents
1
How to Read These Operating Instructions
3
Approvals
3
Symbols
3
Abbreviations
4
Safety and Conformity
5
Introduction to Extended Relay Card MCB 113
7
Connection Schematic
7
Galvanic Isolation
7
Electrical Data
8
How to Install
9
Installation of Option in the Frequency Converter
9
Parameter Set-Up
11
Digital In/Out
11
Analog Outputs
19
24 V DC External Supply
22
Data Readouts
23
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