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TASKalfa 250ci
Service manual
Table Of Contents - Kyocera TASKalfa 250ci Service Manual
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Also See for TASKalfa 250ci
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Operation manual
(488 pages)
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User manual
(102 pages)
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Quick manual
(64 pages)
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Contents
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Table of Contents
Service Manual
1
Revision History
3
Safety Precautions
5
Symbols
6
Installation Precautions
7
Precautions For Maintenance
8
Miscellaneous
9
Contents
11
Table Of Contents
12
Specifications
15
Parts Names
18
Body View
18
Operation Panel View
21
Machine Cross Section
22
Installation Environment
23
Installation Dimensions
23
Unpacking And Installation
24
Installation Procedure
24
Moving The Machine
25
Unpacking
26
Removing The Protective Sheet And A3 Paper
27
Removing The Eject Spacer And Silica Gel
28
Removing The Tapes
28
Installing The Paper Feeder (Option)
28
Release Of Lift Plate Stopper
29
Installing The Toner Containers
29
Installing The Waste Toner Box
30
Loading Paper
31
Release The Scanner Lever Holding The Mirror 1 And 2 Frames
32
Installing The Original Platen Or Dp (Option)
32
Install Other Optional Devices
32
Connecting The Cassette Heater
33
Connecting The Power Cord
33
Adjusting The Image
34
Performing Drum Refreshing
34
Adjusting The Halftone Automatically (Maintenance Item U410)
34
Output Status Report
34
Setting Initial Copy Modes
35
Installing The Key Counter (Option)
36
Supplied Parts Of Key Counter Set
36
Supplied Parts Of Key Counter Wire Set
36
Maintenance Mode
45
Executing A Maintenance Item
45
Maintenance Mode Item List
46
Contents Of Maintenance Mode Items
53
U000 Outputting An Own-Status Report
53
Event Log
53
Detail Of Event Log
54
Paper Jam Log
54
Cause Of Paper Jam (Hexadecimal)
54
Detail Of Paper Source (Hexadecimal)
55
Detail Of Paper Size (Hexadecimal)
55
Detail Of Paper Exit Location (Hexadecimal)
56
Service Call Log
56
Maintenance Log
57
Unknown Toner Log
57
Counter Log
57
Service Status Page
58
Engine Information
59
Detail Of Service Status Page
60
U001 Exiting The Maintenance Mode
62
U002 Setting The Factory Default Data
63
U004 Setting The Service Telephone Number
63
U004 Setting The Machine Number
63
U019 Displaying The Rom Version
64
U021 Memory Initializing
65
U024 Hdd Formatting
65
U030 Checking The Operation Of The Motors
66
U031 Checking Switches And Sensors For Paper Conveying
67
U032 Checking The Operation Of The Clutches
68
U033 Checking The Operation Of The Solenoids
68
U034 Adjusting The Print Start Timing
69
Center Line Adjustment
71
U035 Setting The Printing Area For Folio Paper
72
U037 Checking The Operation Of The Fan Motors
72
U051 Adjusting The Deflection In The Paper
73
U051 When [Set Paper Loop Amount Bw] Is Selected
74
U052 Setting The Fuser Motor Control
75
U053 Setting The Adjustment Of The Motor Speed
76
U053 Setting: [Set Motor3] - [Set Motor6]
77
U059 Setting Fan Mode
78
U061 Checking The Operation Of The Exposure Lamp
79
U063 Adjusting The Shading Position
79
U065 Adjusting The Scanner Magnification
80
U066 Adjusting The Scanner Leading Edge Registration
81
U067 Adjusting The Scanner Center Line
82
U068 Adjusting The Scanning Position For Originals From The Dp
83
U070 Adjusting The Dp Magnification
84
U071 Adjusting The Dp Scanning Timing
85
U071 Adjustment: Trailing Edge Registration
86
U072 Adjusting The Dp Center Line
87
U073 Checking The Scanner Operation
88
U080 Setting The Economy Mode
89
U081 Adjusting The Correct Exposure
89
U087 Setting Dp Reading Position Modification Operation
90
U089 Outputting The Mip-Pg Pattern
90
U091 Setting The White Line Correction
91
U093 Adjusting The Exposure Density Gradient
92
U099 Adjusting Original Size Detection
94
U100 Adjusting Main High Voltage
95
U101 Setting The Voltage For The Primary Transfer
97
U106 Setting The Voltage For The Secondary Transfer
98
U107 Setting The Transfer Cleaning Voltage
102
U108 Setting Separation Shift Bias
104
U109 Checking The Drum Type
105
U110 Checking The Drum Count
105
U111 Checking The Drum Drive Time
106
U117 Checking The Drum Number
106
U118 Displaying The Drum History
107
U119 Setting The Drum
107
U122 Checking The Transfer Belt Unit Number
107
U123 Displaying The Transfer Belt Unit History
108
U127 Checking The Transfer Count
108
U128 Setting Transfer High-Voltage Timing
109
U130 Initial Setting For The Developing Unit
109
U131 Adjusting The Toner Sensor Control Voltage
110
U132 Replenishing Toner Forcibly
111
U135 Checking Toner Motor Operation
111
U136 Setting Toner Near End Detection
112
U139 Displaying The Temperature And Humidity Outside The Machine
112
U140 Displaying Developing Bias
113
U147 Setting For Toner Applying Operation
117
U148 Setting Drum Refresh Mode
119
U155 Displaying The Toner Sensor Output
120
U156 Setting The Toner Replenishment Level
121
U157 Checking The Developing Drive Time
122
U158 Checking The Developing Count
122
U161 Setting The Fuser Control Temperature
123
U163 Resetting The Fuser Problem Data
123
U167 Checking/Clearing The Fuser Count
123
U199 Displaying Fuser Heater Temperature
124
U200 Turning All Leds On
124
U201 Initializing The Touch Panel
124
U202 Setting The Kmas Host Monitoring System
125
U203 Operating The Dp Separately
125
U204 Setting The Presence Or Absence Of A Key Card Or Key Counter
125
U206 Setting The Presence Or Absence Of The Coin Vender
126
U207 Checking The Operation Panel Keys
126
U208 Setting The Paper Size For The Paper Feeder
126
U220 Setting The Trial Functions
127
U221 Setting The Usb Host Lock Function
128
U223 Operation Panel Lock
128
U224 Panel Sheet Extension
129
U234 Setting Punch Destination
129
U237 Setting Finisher Stack Quantity
130
U240 Checking The Operation Of The Finisher
131
U241 Checking The Operation Of The Switches Of The Finisher
133
U243 Checking The Operation Of The Dp Motors
135
U244 Checking The Dp Switches
135
U245 Checking Messages
136
U246 Setting The Paper Ejection Device
137
U247 Setting The Paper Feed Device
141
U250 Change The Maintenance Count Pre-Set
142
U251 Checking/Clearing The Maintenance Count
142
U252 Setting The Destination
143
U253 Switching Between Double And Single Counts
144
U260 Selecting The Timing For Copy Counting
144
U265 Setting Oem Purchaser Code
145
U276 Setting The Copy Count Mode
145
U284 Setting 2 Color Copy Mode
145
U285 Setting Service Status Page
146
U325 Setting The Bias Between Pages
146
U326 Setting The Black Line Cleaning Indication
147
U327 Setting The Cassette Heater On/Off
147
U328 Side Ejection Setting
148
U332 Setting The Size Conversion Factor
148
U341 Specific Paper Feed Location Setting For Printing Function
148
U343 Switching Between Duplex/Simplex Copy Mode
149
U345 Setting The Value For Maintenance Due Indication
149
U402 Adjusting Margins Of Image Printing
150
U403 Adjusting Margins For Scanning An Original On The Contact Glass
151
U404 Adjusting Margins For Scanning An Original From The Dp
152
U407 Adjusting The Leading Edge Registration For Memory Image Printing
153
U410 Adjusting The Halftone Automatically
154
U411 Adjusting The Scanner Automatically
155
U411 Error Codes
157
U412 Adjusting The Uneven Density
158
U425 Setting The Target
159
U429 Setting The Offset For The Color Balance
162
U432 Setting The Center Offset For The Exposure
163
U464 Setting The Id Correction Operation
164
U465 Data Reference For Id Correction
167
U467 Setting The Color Registration Adjustment
168
U468 Checking The Color Registration Data
169
U470 Setting The Jpeg Compression Ratio
170
U473 Adjusting Laser Power Output
171
U474 Checking Lsu Cleaning Operation
173
U485 Setting The Image Processing Mode
173
U486 Setting Color/Black And White Operation Mode
174
U510 Setting The Enterprise Mode
174
U901 Checking Copy Counts By Paper Feed Locations
175
U902 Checking/Clearing Finisher Punch Count
175
U903 Checking/Clearing The Paper Jam Counts
176
U904 Checking/Clearing The Call For Service Counts
176
U905 Checking Counts By Optional Devices
177
U906 Resetting Partial Operation Control
178
U908 Checking The Total Counter Value
178
U910 Clearing The Coverage Data
178
U911 Checking/Clearing Copy Counts By Paper Sizes
178
U917 Setting Backup Data Reading/Writing
179
U917 Error Codes
180
U920 Checking The Copy Counts
181
U927 Clearing The All Copy Counts And Machine Life Counts (One Time Only)
181
U928 Checking Machine Life Counts
181
U930 Checking/Clearing The Charger Roller Count
182
U942 Setting Of Deflection For Feeding From Dp
182
U977 Data Capture Mode
183
U984 Checking The Developing Unit Number
183
U985 Displaying The Developing Unit History
184
U989 Hdd Scandisk
184
U990 Checking/Clearing The Time For The Exposure Lamp To Light
185
U991 Checking The Scanner Operation Count
185
Management Mode
186
Common Settings
187
Default Screen
187
Sound
187
Paper Weight
187
Density
188
Paper Source For Cover Paper
188
Continuous Scan
188
Special Paper Action
188
Ecoprint
189
File Name Entry
189
Auto Image Rotation
189
Repeat Copying
189
Copy Settings
190
Sending Settings
190
Border Erase For Back Page
190
Quick Setup Registration
190
Printer Settings
191
Printing Reports/Sending Notice
191
Emulation
191
Setting Of Alternative Emulation
191
Adjustment/Maintenance
192
Copy Density Adjustment
192
Display Brightness
192
Auto Color Correction
192
Detailed Settings
193
Gray Adjustment
193
Setting The Color Calibration Cycle
193
Date/Timer
194
Color Calibration
194
Developer Refresh
194
Laser Scanner Cleaning
194
Editing Destination (Address Book/Adding One Touch Keys)
195
Adding A Group
195
Editing A Destination
195
Editing One Touch Key
195
Internet Browser Setup
196
Applications
196
Proxy Settings
196
Destination Filter Settings
196
System Settings
197
Network Setup
197
Prefix Length Settings
197
Appletalk Setup
197
Network Security
198
Interface Block Setting
198
Security Level (Security Level Setting)
198
Starting Application Use
198
User Login Administration
199
Job Accounting
199
Changing User Properties
199
Unknown Login User Name Job
199
Managing Accounts
200
Managing The Copier/Printer Counts
200
Each Job Accounting/Resetting The Counter
200
Printing An Accounting Report
200
Paper Misfeed Detection
201
Paper Misfeed Indication
201
Paper Misfeed Detection Conditions
202
System Section
203
Paper Feed Section (Problems Solving)
203
Paper Conveying Section
205
Fuser Section
205
Eject Section
206
Feed-Shift Section
206
Duplex Section
206
Optional Dp
206
Optional Finisher
208
Paper Misfeeds
212
Self-Diagnosis
224
List Of System Errors
224
Partial Operation Control
225
Measures Against The Service Codes Detecting Fuser Problems
226
Self Diagnostic Codes
227
Codes C0030 - C0620
227
Codes C0630 - C0870
228
Codes C0880 - C1020
229
Codes C1030 - C1110
230
Codes C1120 - C1400
231
Codes C1800 - C2101
232
Codes C2102 - C2203
233
Codes C2204 - C2214
234
Codes C2231 - C2241
235
Codes C2242 - C2262
236
Codes C2263 - C2273
237
Codes C2274 - C2351
238
Codes C2352 - C2500
239
Codes C2550 - C2810
240
Codes C2950 - C3210
241
Codes C3300 - C4010
242
Codes C4100 - C6000
243
Codes C6010 - C6120
244
Codes C6130 - C6410
245
Codes C7000 - C7104
246
Codes C7200 - C7403
247
Codes C7404 - C7800
248
Codes C7901 - C7911
249
Codes C7912 - C8020
250
Codes C8030 - C8060
251
Codes C8070 - C8140
252
Codes C8170 - C8220
253
Codes C8230 - C8310
254
Codes C8320 - C8330
255
Codes C8340 - C8360
256
Codes C8440 - C8900
257
Codes C8910 - C9050
258
Codes C9060 - C9550
259
Codes F000 - F090
259
Image Formation Problems
260
No Image Appears (Entirely White)
261
No Image Appears (Entirely Black)
261
Dirty On The Back Side
262
Image Is Too Light
262
The Background Is Colored
263
A White Line Appears Longitudinally
263
A Line Appears Longitudinally
263
A Line Appears Laterally
264
One Side Of The Copy Image Is Darker Than The Other
264
Dots Appear On The Image
264
The Leading Edge Of The Image Is Consistently Misaligned With The Original
264
The Leading Edge Of The Image Is Sporadically Misaligned With The Original
265
Paper Creases
265
Offset Occurs
265
Image Is Partly Missing
266
Fusing Is Poor
266
Image Is Out Of Focus
266
Colors Are Printed Offset To Each Other
267
Image Center Does Not Align With The Original Center
267
Electric Problems
268
Mechanical Problems
275
Precautions For Assembly And Disassembly
277
How To Tell A Genuine Kyocera Mita Toner Container
278
Paper Feed Section
279
Detaching And Refitting The Forwarding, Paper Feed And Separation Pulleys
279
Removing The Primary Paper Feed Unit
279
Removing The Forwarding Pulley
279
Removing The Paper Feed Pulley
280
Removing The Separation Pulley
280
Detaching And Refitting The Mp Unit
282
Detaching And Refitting The Mp Forwarding, Mp Paper Feed And Mp Separation Pulleys
284
Removing The Mp Separation Pulley
285
Optical Section
287
Detaching And Refitting The Exposure Lamp
287
Detaching And Refitting The Scanner Wires
291
Fitting The Scanner Wires
292
Detaching And Refitting The Isu (Reference)
295
Detaching And Refitting The Laser Scanner Unit
297
Manual Color Registration Adjustment
304
If Manual Color Registration Has Failed
305
Image Formation Section
306
Detaching And Refitting The Image Formation Holder
306
Detaching And Refitting The Developing Unit
310
Detaching And Refitting The Drum Unit
311
Detaching And Refitting The Charger Roller Unit
312
Transfer Section
313
Detaching And Refitting The Transfer Belt Unit
313
Detaching And Refitting The Transfer Roller
315
Fuser Section: Detaching And Refitting The Fuser Unit
317
Detaching And Refitting The Left Filter, Rear Upper Filter 1/2, Right Filter, Rear Lower Filter, Front Filter And Duct Filter
318
Detaching And Refitting The Hard Disk Unit
320
Detaching And Refitting The Left Cover 1 (Paper Conveying Unit)
323
Upgrading The Firmware
329
Remarks On Main Pwb Replacement
330
Remarks On Engine Pwb Replacement
333
Cassette Paper Feed Section
335
Cassette Paper Feed Section Block Diagram (40/40, 50/40 Ppm Model)
336
Cassette Paper Feed Section Block Diagram (25/25, 30/30 Ppm Model)
337
Mp Tray Paper Feed Section
338
Mp Tray Paper Feed Section Block Diagram
339
Mp Tray Paper Feed Section Diagram (2)
340
Mp Tray Paper Feed Section Block Diagram (2)
340
Drum Section
341
Drum Section Block Diagram
342
Developing Section
343
Developing Section Block Diagram
344
Optical Section Overview
345
Image Scanner Section
345
Image Scanner Section Block Diagram
346
Laser Scanner Section
347
Laser Scanner Section Block Diagram
348
Transfer/Separation Section
349
Primary Transfer Section
349
Primary Transfer Section Block Diagram
350
Secondary Transfer/Separation Section
351
Secondary Transfer /Separation Section Block Diagram
351
Fuser Section Overview
352
Fuser Section Block Diagram
353
Eject/Feedshift Section
354
Eject/Feedshift Section Block Diagram
355
Duplex Section Overview
356
Duplex Section Block Diagram
357
Electrical Parts Layout
359
Pwbs Layout
359
List Of Correspondences Of Pwb Names
361
Switches And Sensors Layout
362
Motors Layout
364
Other Electrical Parts Layout
366
Power Source Pwb Silk-Screen Diagram
369
Power Source Pwb View
370
Power Source Pwb Table
371
Engine Pwb Silk-Screen Diagram
374
Engine Pwb View
375
Engine Pwb Table
376
Connectors Yc2 - Yc6
376
Connectors Yc7, Yc8
378
Connectors Yc9 - Yc10
379
Connectors Yc10 - Yc12
380
Connector Yc13
381
Connector Yc14, Yc15
382
Connector Yc16
383
Connector Yc18
384
Connector Yc19, Yc20
385
Connectors Yc20 - Yc22
386
Connectors Yc23 - Yc25
387
Connectors Yc25 - Yc27
388
Connectors Yc27 - Yc28
389
Connectors Yc30 - Yc39
390
Main Pwb Silk-Screen Diagram
391
Main Pwb View
392
Main Pwb Table
393
Main Front Pwb View And Silk-Screen Diagram
401
Main Front Pwb Table
402
Sub Front Pwb View And Silk-Screen Diagram
405
Sub Front Pwb Table
406
Feed Pwb And Silk-Screen Diagrams
409
Feed Pwb Views
410
Feed Pwb Table
411
Ism Pwb View And Silk-Screen Diagram
416
Main Operation Pwb View And Silk-Screen Diagram
419
Main Operation Pwb Table
420
Maintenance Parts List
423
Maintenance Kits (25/25, 30/30 Ppm Models)
424
Maintenance Kits (40/40, 50/40 Ppm Models)
425
Periodic Maintenance Procedures
426
Chart Of Image Adjustment Procedures
429
Wiring Diagram No.1
431
Wiring Diagram No.2
432
Wiring Diagram No.3 (40/40, 50/40 Ppm Model)
433
Wiring Diagram No.3 (25/25, 30/30 Ppm Model)
434
Wiring Diagram No.4
435
Wiring Diagram No.5 (40/40, 50/40 Ppm Model)
436
Wiring Diagram No.5 (25/25, 30/30 Ppm Model)
437
Wiring Diagram No.6
438
Wiring Diagram No.7
439
Wiring Diagram No.8
440
Wiring Diagram No.9
441
Installation Guide For Document Processor
442
Supplied Parts
443
Document Processor Installation Procedure
444
Attach The Fixing Fitting
444
Install The Dp
444
Install The Angle Control Fitting
445
Installing The Dp Relay Pcb (For Dp-760 Only)
447
Installing The Gasket (For Dp-760 Only)
448
Connect The Signal Lines
449
Fasten The Original Mat
450
Adhere The Label (Except For 100 V Models)
451
Document Processor Operation Check
452
To Adjust The Document Processor In The Following Order
453
Checking The Angle Of Leading Edge
454
Adjusting The Dp
455
Checking The Angle Of Trailing Edge
457
To Adjust The Dp
458
Checking The Magnification
460
Adjusting The Dp Magnification
460
Checking The Leading Edge Timing
462
Adjusting The Dp Leading Edge Timing
462
Checking The Center Line
464
Adjusting The Dp Center Line
465
Automatic Adjustment Using The Original For Adjustment
467
Installation Guide For Paper Feeder
469
Paper Feeder: Supplied Parts
470
Precaution For Unpacking
470
Paper Feeder Installation Procedure
471
Checking The Center Line (Paper Feeder)
475
Adjusting The Center Line (Paper Feeder)
476
Installation Guide For 3000 Sheets Paper Feeder
477
Supplied Parts (3000 Sheets Paper Feeder)
478
3000 Sheets Paper Feeder Installation Procedure
479
Setting The Paper Size
482
Checking The Center Line (3000 Sheets Paper Feeder)
485
Adjusting The Center Line (3000 Sheets Paper Feeder)
486
Adjusting The Front Cover Position
487
Installation Guide For Document Finisher
488
Supplied Parts (Document Finisher)
489
Document Finisher Installation Document
490
Fitting And Adjusting The Guide Rail
494
Adjusting The Height Of The Document Finisher
496
Connecting The Signal Cable
498
Document Finisher Operation Check
498
Installation Guide For 3000 Sheets Document Finisher
499
Supplied Parts (3000 Sheets Document Finisher)
500
Precautions (3000 Sheets Document Finisher)
502
3000 Sheets Document Finisher Installation Procedure
502
Removing The Slider Fixing Pin
503
Removing The Fittings
504
Installing The Internal Tray Cover
504
Removing The Fixing Pin
505
Installing The Staple Cartridge
505
Installing The Fixing And Connecting Plates
505
Installing The Base Slider When Using Two Paper Feeders Of 500 Sheets
506
Installing The Base Slider When The Paper Feeder Of 3000 Sheets Is Used
508
Removing The Cover
511
Installing The Assembly Base
512
Installing The Cover
513
Installing The Trays
513
Installing The Sponge
514
Installing The Document Finisher And The Mfp
515
Adjusting The Document Finisher Height
516
Connecting The Signal Line
518
Checking The Curl
519
Checking The Curl If The Ejected Paper Is Tightly Curled Face-Down
520
Checking The Curl If The Ejected Paper Is Tightly Curled Face-Up
521
Installation Guide For Center-Folding Unit
522
Supplied Parts (Center-Folding Unit)
523
Center-Folding Unit Installation Procedure
524
Removing The Cover (Center-Folding Unit)
524
Removing The Back Cover
525
Removing The Reinforcing Plate
525
Installing The Back Cover
525
Removing The Divided Part
526
Reassembling The Covers
526
Installing The Slider
527
Installing The Cover Handle Saddle
528
Installing The Center-Folding Unit
528
Installing Covers
529
Installing The Folding Tray
530
Installing The Douser
530
Reinstalling The Cover
530
Adhering The Label
531
Checking Staple Position
531
Adjusting Staple Position
532
Checking Centerfold Position (Center-Folding Unit)
533
Adjusting Centerfold Position (Center-Folding Unit)
534
Installation Guide For Mailbox
536
Supplied Parts (Mailbox)
537
Mailbox Installation Procedure
538
Installation Guide For Hole Punch Unit
543
Supplied Parts (Hole Punch Unit)
544
Hole Punch Unit Installation Procedure
545
Removing The Cover (Hole Punch Unit)
545
Removing The Guide Plate
546
Installing The Guide
546
Installing The Hole Punch Unit
546
Connecting The Connector (120V/220V/230V/240V Models Only. Except For Swedish Specification)
547
Installing The Waste Hole Punch Box
547
Installing The Punch Pcb
547
Installing The Cover (Hole Punch Unit)
549
Checking The Center Of The Punch Hole
550
Centering Punch-Holes
551
Checking Distance From Leading Edge To The Punch Holes
553
Adjusting Distance From Leading Edge To The Punch Holes
553
Installation Guide For Job Separator
555
Supplied Parts (Job Separator)
556
Job Separator Installation Procedure
557
Remove The Left Front Cover (Job Separator)
557
Remove The Copy Cover
558
Attach The Retainer
558
Attach The Copy Tray
559
Attach The Job Separator
559
Attaching The Upper Left Cover Js
560
Assemble The Left Front Cover Js
562
Attach The Left Front Cover Js
563
Job Separator Operation Check
564
Installation Guide For Fax System (Q)
565
Supplied Parts (Fax System (Q))
567
Precautions (Fax System (Q))
568
Fax System (Q) Installation Procedure
568
Remove The Cover (Fax System (Q))
569
Install The Fax Circuit Board
569
Install The Ferrite Core
570
Connect The Mfp To The Telephone Line
570
Install The Ferrite Core (Telephone Line Of The Separate Phone)
571
Connect The Mfp To The Separate Phone (Except For New Zealand Model)
571
Seal The Terminal (For New Zealand Model)
572
Attach The Alphabet Labels
572
Attach The Fax Operation Section Label
573
Attach The Jate Label (For 100 V Model Only)
574
Attach The Approval Label (For Australian/New Zealand Model Only)
575
Install The Dual Fax
575
Remove The Cover
576
Install The Fax Circuit Board (Fax System (Q))
576
Seal The Terminal
577
Install The Ferrite Core (For 110 V/230 V/New
577
Zealand Models Only)
577
Connect The Mfp To Telephone Line
577
Initialize The Fax Circuit Board
578
Installation Guide For Dt-710
579
Installation Guide For Duct Unit
582
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This manual is also suitable for:
Taskalfa 300ci
Taskalfa 500ci
Taskalfa 400ci
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