Assembling The Clutch Release Cylinder; Installing The Clutch Release Cylinder - Yamaha XT1200Z(Z) 2010 Service Manual

TIP
Put the end of the clutch hose into a container
and pump out the clutch fluid carefully.
3
1
EAS25340
ASSEMBLING THE CLUTCH RELEASE
CYLINDER
EWA23P1044
WARNING
• Before installation, all internal clutch com-
ponents must be cleaned and lubricated
with clean or new clutch fluid.
• Never use solvents on internal clutch com-
ponents as they will cause the piston seal
to swell and distort.
• Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
Recommended fluid
DOT 4
EAS25350
INSTALLING THE CLUTCH RELEASE
CYLINDER
1. Install:
• Oil seal "1" New
(to the crankcase)
Installed depth "a"
0–0.5 mm (0–0.02 in)
New 1
a
2
2. Crankcase
2
5-67
2. Install:
• Clutch release cylinder plate "1"
• Dowel pins
• Clutch release cylinder
Clutch release cylinder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
TIP
Install the clutch release cylinder plate with its
"OUT" mark "a" facing out.
1
3. Check:
• Clutch hose gaskets "1"
• Clutch hose "2"
• Clutch hose union bolt "3"
Clutch hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
EWA23P1014
WARNING
Proper clutch hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-43.
ECA23P1042
NOTICE
When installing the clutch hose onto the
clutch release cylinder, make sure the pipe
"a" touches the projection "b" on the clutch
release cylinder body.
2
a
3
CLUTCH
a
New
b
1 New