Checking The Starter Motor - Yamaha XT1200Z(Z) 2010 Service Manual

EAS24790

CHECKING THE STARTER MOTOR

1. Check:
• Commutator
Dirt → Clean with 600 grit sandpaper.
2. Measure:
• Mica undercut "a"
Out of specification → Cut the mica to the
proper measurement with a hacksaw blade
that has been grounded to fit the commutator.
Mica undercut (depth)
0.70 mm (0.03 in)
TIP
The mica of the commutator must be undercut to
ensure proper operation of the commutator.
3. Measure:
• Armature assembly resistances (commutator
and insulation)
Out of specification → Replace the starter
motor.
M MMM M MMM M M MMM M
a. Measure the armature assembly resistances
with the digital circuit tester.
Digital circuit tester
90890-03174
Model 88 Multimeter with ta-
chometer
YU-A1927
Armature coil
Commutator resistance "1"
Continuity (0.010–0.020 Ω at 20
°C (68 °F))
Insulation resistance "2"
No continuity (Above 1 MΩ at 20
°C (68 °F))
b. If any resistance is out of specification, re-
place the starter motor.
M MMM M M MMM M M MMM M
2
L LLL L LLL L
4. Measure:
• Brush length "a"
Out of specification → Replace the brush
holder set.
a
5. Measure:
• Brush spring force
MMM
Out of specification → Replace the brush
holder set.
6. Check:
• Gear teeth
Damage/wear → Replace the starter motor.
5-50
ELECTRIC STARTER
1
L LLL L L LLL L L LLL L
Brush overall length
12.0 mm (0.47 in)
Limit
6.50 mm (0.26 in)
Brush spring force
6.02–6.51 N (614–664 gf, 21.69–
23.45 oz)
M
L LLL L LLL
a