Assembling The Clutch Release Cylinder; Installing The Clutch Release Cylinder - Yamaha MT-01 Service Manual

Manuals by Motomatrix / www.motomatrix.co.uk
1. Check:
• Clutch release cylinder body
Cracks/damage → Replace the clutch re-
lease cylinder.
2. Check:
• Clutch release cylinder
• Clutch release cylinder piston
Rust/scratches/wear → Replace the clutch
release cylinder and clutch release cylinder
piston as a set.
EAS25340
ASSEMBLING THE CLUTCH RELEASE
CYLINDER
EW5YU1007
WARNING
• Before installation, all internal clutch com-
ponents must be cleaned and lubricated
with clean or new clutch fluid.
• Never use solvents on internal clutch com-
ponents as they will cause the piston seal
to swell and distort.
• Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
Recommended clutch fluid
Brake fluid DOT4
EAS25350
INSTALLING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Copper washers "1"
• Clutch pipe "2"
• Clutch pipe union bolt "3"
Clutch pipe union bolt
26 Nm (2.6 m·kg, 19 ft·lb)
EW5YU1010
WARNING
Proper clutch hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-41.
EC5YU1007
CAUTION:
When installing the clutch pipe onto the
clutch release cylinder, make sure the pipe
"a" touches the projection "b".
Email: info@motomatrix.co.uk
New
2. Fill:
• Clutch fluid reservoir
(with the specified amount of the recom-
mended clutch fluid)
Recommended clutch fluid
Brake fluid DOT4
EWA13370
WARNING
• Use only the designated clutch fluid. Other
clutch fluids may cause the rubber seals to
deteriorate, causing leakage and poor
clutch performance.
• Refill with the same type of clutch fluid that
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
• When refilling, be careful that water does
not enter the clutch fluid reservoir. Water
will significantly lower the boiling point of
the clutch fluid and could cause vapor lock.
ECA13420
CAUTION:
Clutch fluid may damage painted surfaces or
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
NOTE:
In order to ensure a correct reading of the clutch
fluid level, make sure that the top of the reservoir
is horizontal.
3. Bleed:
• Clutch system
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-14.
4. Check:
• Clutch fluid level
Below the minimum level mark "a" → Add the
recommended clutch fluid to the proper level.
Refer to "CHECKING THE CLUTCH FLUID
LEVEL" on page 3-14.
5-62
CLUTCH
a
2
b
3
1 New