Removing The Clutch Release Cylinder; Checking The Clutch Release Cylinder; Assembling The Clutch Release Cylinder; Installing The Clutch Release Cylinder - Yamaha FJR1300AS(X) Service Manual

ET3P61024
REMOVING THE CLUTCH RELEASE
CYLINDER
1. Remove:
• Clutch hose union bolt "1"
• Copper washers "2"
• Clutch hose "3"
NOTE:
Put the end of the clutch hose into a container
and pump out the clutch fluid carefully.
B
2
1
A. FJR1300A
B. FJR1300AS
EAS25330
CHECKING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Clutch release cylinder body
Cracks/damage → Replace the clutch re-
lease cylinder.
2. Check:
• Clutch release cylinder "1"
• Clutch release cylinder piston "2"
Rust/scratches/wear → Replace the clutch
release cylinder and clutch release cylinder
piston as a set.
3
EAS25340
ASSEMBLING THE CLUTCH RELEASE
CYLINDER
EW3P61018
WARNING
• Before installation, all internal clutch com-
ponents must be cleaned and lubricated
with clean or new clutch fluid.
• Never use solvents on internal clutch com-
ponents as they will cause the piston seal
to swell and distort.
• Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
Recommended fluid
DOT 4
EAS25350
INSTALLING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Copper washers "1"
• Clutch hose "2"
• Clutch hose union bolt "3"
Clutch hose union bolt
30 Nm (3.0 m·kg, 22 ft·lb)
EW3P66003
WARNING
Proper clutch hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING (FJR1300A)" on page 2-45 and
"CABLE ROUTING (FJR1300AS)" on page
2-65.
EC3P61035
CAUTION:
When installing the clutch hose onto the
clutch release cylinder, make sure the pipe
"a" touches the projection "b" on the clutch
release cylinder body.
5-67
CLUTCH
New