Adjusting The Clutch Lever - Yamaha XT1200Z(Z) 2010 Service Manual

TIP
After removing the fuel tank bolts, lift up the front
of the fuel tank.
ECA23P1003
NOTICE
When lifting up the fuel tank, be careful not
to pull the fuel tank overflow hose and fuel
tank breather hose.
1
3. Remove:
• Cap "1"
• Air filter case cover "2"
4. Remove:
• Air filter element "1"
5. Check:
• Air filter element
Damage → Replace.
TIP
• Replace the air filter element every 40000 km
(24000 mi) of operation.
• The air filter needs more frequent service if you
are riding in unusually wet or dusty areas.
2
1
1
PERIODIC MAINTENANCE
6. Install:
• Air filter case cover
• Cap
Air filter case cover screw
1.6 Nm (0.16 m·kgf, 1.2 ft·lbf)
ECA23P1035
NOTICE
Never operate the engine without the air filter
element installed. Unfiltered air will cause
rapid wear of engine parts and may damage
the engine. Operating the engine without the
air filter element will also affect throttle body
synchronization, leading to poor engine per-
formance and possible overheating.
TIP
When installing the air filter element into the air
filter case cover, make sure that the sealing sur-
faces are aligned to prevent any air leaks.
7. Install:
• Fuel tank bolts
Fuel tank bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
8. Install:
• Right side panel
• Left side cowling
• Rider seat
Refer to "GENERAL CHASSIS" on page 4-1.
EAS20860

ADJUSTING THE CLUTCH LEVER

1. Adjust:
• Clutch lever position
(distance "a" from the handlebar grip to the
clutch lever)
M MMM M MMM M M MMM
a. While pushing the clutch lever forward, turn
the adjusting dial "1" until the clutch lever is in
the desired position.
TIP
Be sure to align the setting on the adjusting dial
with the arrow mark "2" on the clutch lever hold-
er.
Position #1
Distance "a" is the largest.
Position #4
Distance "a" is the smallest.
3-12
M M MMM M M MMM M M MMM M MMM