Removing The Middle Driven Pinion Gear Assembly; Disassembling The Middle Driven Pinion Gear Assembly; Removing The Middle Drive Pinion Gear Assembly; Disassembling The Middle Drive Pinion Gear Assembly - Yamaha XT1200Z(Z) 2010 Service Manual

EAS23P1033
REMOVING THE MIDDLE DRIVEN PINION
GEAR ASSEMBLY
1. Remove:
• Universal joint
M MMM M MMM M M MMM M
a. Remove the circlips "1".
b. Place the universal joint in a press.
c. With a pipe "2" of the proper diameter posi-
tioned beneath the universal joint yoke "3" as
shown, press out the bearings "4".
TIP
It may be necessary to lightly tap the universal
joint yoke.
4
1
d. Repeat the above steps to remove the oppo-
site side's bearing.
e. Separate the universal joint yokes.
L LLL L LLL L L LLL L
ECA23P1047
DISASSEMBLING THE MIDDLE DRIVEN
PINION GEAR ASSEMBLY
1. Remove:
• Universal joint yoke nut "1"
TIP
• Straighten the collar on the universal joint yoke
nut.
• Wrap the middle driven pinion gear bearing
housing in a folded rag, and then secure it in a
vise.
M MMM M M MMM M M MMM M
1 3
2
1
4
L LLL L L LLL L L LLL L
• While holding the universal joint yoke "2" with
the universal joint holder "3" and the 20 mm
(0.79 in) diameter attachment, loosen the uni-
versal joint yoke nut. Place a rag between the
attachment and the universal joint yoke as
MMM
shown in the illustration.
3
2
EAS23P1035
REMOVING THE MIDDLE DRIVE PINION
GEAR ASSEMBLY
1. Remove:
• Spring retainers "1"
• Washer
TIP
While compressing the spring with the damper
spring compressor "2", remove the spring retain-
ers and washer.
LLL
EAS23P1036
DISASSEMBLING THE MIDDLE DRIVE
PINION GEAR ASSEMBLY
1. Remove:
• Middle drive pinion gear nut
M MMM M MMM M
a. Straighten the collar on the middle drive pin-
ion gear nut.
5-117
MIDDLE GEAR
Universal joint holder
90890-04160
Damper spring compressor
90890-04090
M MMM M M MMM M M MMM M
1
2
1
M MMM M MMM