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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XT1200Z
23P-28199-E3

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   Summary of Contents for YAMAHA SUPER TENERE XT1200Z

  • Page 1

    Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT1200Z 23P-28199-E3...

  • Page 2

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...

  • Page 3

    Welcome to the Yamaha world of motorcycling! As the owner of the XT1200Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAU10200 XT1200Z OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, July 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Final gear oil ........ 6-14 assembly ........3-30 Coolant ........6-15 DESCRIPTION ........2-1 Carriers ........3-31 Air filter element ......6-16 Left view ..........2-1 Luggage strap holders ....3-32 Checking the engine idling Right view ........2-2 Sidestand ........

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Checking the wheel bearings ..6-28 Battery ..........6-28 Replacing the fuses ......6-29 Replacing a headlight bulb ...6-31 Tail/brake light ......6-32 Replacing a turn signal light bulb ...........6-33 Replacing a license plate light bulb ...........6-33 Replacing an auxiliary light bulb ...6-34 Troubleshooting ......6-36 Troubleshooting charts ....6-37 MOTORCYCLE CARE AND...

  • Page 8: Safety Information

    SAFETY INFORMATION ● EAU1031B Never operate a motorcycle with- yourself conspicuous appears to out proper training or instruction. be very effective in reducing the Take a training course. Beginners chance of this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are respon- tified instructor.

  • Page 9

    SAFETY INFORMATION ● ● Many accidents involve inexperi- • Always signal before turning or Wear a face shield or goggles. enced operators. In fact, many op- changing lanes. Make sure that Wind in your unprotected eyes erators who have been involved in other motorists can see you.

  • Page 10

    SAFETY INFORMATION Carbon Monoxide is a colorless, odor- Loading close to the center of the vehicle as less, tasteless gas which may be Adding accessories or cargo to your possible and make sure to distrib- present even if you do not see or smell motorcycle can adversely affect stabili- ute the weight as evenly as possi- any engine exhaust.

  • Page 11

    Yamaha accessories, which are avail- characteristics can put you and others namic effects. Wind may at- able only from a Yamaha dealer, have at greater risk of serious injury or death. tempt to lift the motorcycle, or been designed, tested, and approved...

  • Page 12: Specifications

    SAFETY INFORMATION ● Aftermarket Tires and Rims Secure the motorcycle with tie- The tires and rims that came with your downs or suitable straps that are motorcycle were designed to match the attached to solid parts of the mo- performance capabilities and to provide torcycle, such as the frame or up- the best combination of handling, brak- per front fork triple clamp (and not,...

  • Page 13: Description, Left View

    DESCRIPTION EAU10410 Left view 1. Fuel tank cap (page 3-23) 9. Engine oil drain bolt (crankcase) (page 6-11) 2. Seat lock (page 3-25) 10.Engine oil filter cartridge (page 6-11) 3. Carrier (page 3-31) 4. Final gear oil filler bolt (page 6-14) 5.

  • Page 14: Right View

    DESCRIPTION EAU10420 Right view 13 12 1. Rear brake fluid reservoir (page 6-22) 9. Owner’s tool kit (page 6-2) 2. Shock absorber assembly spring preload adjusting knob (page 3-30) 10.Battery (page 6-28) 3. Front fork rebound damping force adjusting screw (page 3-28) 11.Engine oil filler cap (page 6-11) 4.

  • Page 15: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-18) 9. Throttle grip (page 6-17) 2. Left handlebar switches (page 3-16) 10.Main switch/steering lock (page 3-2) 3. Clutch fluid reservoir (page 6-24) 4. Multi-function meter unit (page 3-8) 5. Auxiliary DC jack (page 3-35) 6.

  • Page 16: Instrument And Control Functions, Immobilizer System

    ● the vehicle along with all three keys to Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red ● Do not place any key close to bow for driving.

  • Page 17: Main Switch/steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system EAU10472 EAU26811 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillights, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.

  • Page 18

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering ECA11020 NOTICE Do not use the parking position for an extended length of time, other- wise the battery may discharge. 1. Push. 1. Push. 2. Turn. 2. Turn. 1.

  • Page 19: Indicator Lights And Warning Lights

    3. Traction control system indicator/warning for 2.5 seconds. If this occurs, light “TCS” have a Yamaha dealer check the 4. Left turn signal indicator light “ ” EAU11254 vehicle.

  • Page 20

    INSTRUMENT AND CONTROL FUNCTIONS If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit. ECA10021 NOTICE Do not continue to operate the en- gine if it is overheating.

  • Page 21

    INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. 117–120 °C Stop the vehicle and allow it to idle until Message “HI”...

  • Page 22

    The ABS may not work correctly. If any if a problem is detected in the electrical This indicator/warning light flashes of the above occurs, have a Yamaha circuit monitoring the engine. If this oc- when the traction control system en-...

  • Page 23: Multi-function Meter Unit

    Multi-function meter unit initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit. When the key is turned to “OFF” and 30 seconds have passed, the indicator light will start flashing indicating the im- mobilizer system is enabled.

  • Page 24

    INSTRUMENT AND CONTROL FUNCTIONS ● settings while riding can distract the an LCD and tachometer bright- Tachometer operator and increase the risk of an ness control mode accident. The left and right set buttons, located under the display, allow you to control multi-function meter unit...

  • Page 25

    INSTRUMENT AND CONTROL FUNCTIONS Odometer and tripmeter modes the display between the various tripme- Clock ter and odometer modes in the follow- ing order: TRIP F → ODO → TRIP 1 → TRIP 2 → TRIP F When selecting “TRIP 1”, “TRIP 2” or “TRIP F”, the display flashes for five seconds.

  • Page 26

    “km/L” or “L/100 km”, segments start flashing. If this occurs, starts after the button is released. and the average fuel consumption have a Yamaha dealer check the elec- mode “AVE_ _._ km/L” or “AVE_ _._ trical circuit. Fuel meter L/100 km”...

  • Page 27

    INSTRUMENT AND CONTROL FUNCTIONS AVE_ _._ km/L, AVE_ _._ L/100 km or Coolant temperature mode Instantaneous fuel consumption mode AVE_ _._ MPG → air intake tempera- ture Air intake temperature mode 1. Coolant temperature display 1. Instantaneous fuel consumption display 2.

  • Page 28

    INSTRUMENT AND CONTROL FUNCTIONS ● To switch between the instantaneous The “AVE_ _._ km/L” display Drive mode display fuel consumption displays, push the shows the average distance that right button when one of the displays is can be traveled on 1.0 L of fuel. shown.

  • Page 29

    If a problem is detected in the immobi- key and both standard keys to a lizer system circuits, the immobilizer Yamaha dealer and have the stan- system indicator light flashes and the dard keys re-registered. display indicates an error code.

  • Page 30: D-mode (drive Mode), D-mode (drive Mode)

    INSTRUMENT AND CONTROL FUNCTIONS ECA11590 To set the brightness EAU49431 D-mode (drive mode) NOTICE 1. Turn the key to “OFF”. D-mode is an electronically controlled 2. Push and hold the left button. If the display indicates an error engine performance system with two 3.

  • Page 31: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Touring mode “T” EAU1234B Right Handlebar switches The touring mode “T” is suitable for var- ious riding conditions. Left This mode allows the rider to enjoy smooth drivability from the low-speed range to the high-speed range. Sports mode “S”...

  • Page 32

    INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 The selected mode is shown on the Hazard switch “ ” lights, push the switch in after it has re- drive mode display. (See page 3-13.) With the key in the “ON” or “ ”...

  • Page 33: Clutch Lever, Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12830 Make sure that the appropriate setting EAU12871 Clutch lever Shift pedal on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the igni- tion circuit cut-off system.

  • Page 34: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS ● EAU49517 After coming to a stop while apply- Make sure that the appropriate setting Brake lever ing the brake lever, the unified on the adjusting dial is aligned with The brake lever is located on the right brake system is still enabled.

  • Page 35: Brake Pedal

    EAU54530 Brake pedal ● The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...

  • Page 36: Traction Control System

    INSTRUMENT AND CONTROL FUNCTIONS in the wheel hubs may be damaged, EAU49416 proach surfaces that Traction control system resulting in improper performance slippery with caution and avoid es- The traction control system helps main- of the ABS and the unified brake pecially slippery surfaces.

  • Page 37

    1. Traction control system switch Yamaha dealer check the motorcycle Setting the traction control system 2. Traction control system mode display as soon as possible.

  • Page 38: Fuel Tank Cap, Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13074 EAU13221 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.

  • Page 39: Fuel Tank Breather Hose And Overflow Hose

    EWA15151 WARNING ● Make sure that the end of each Your Yamaha engine has been de- hose is positioned outside of the Gasoline is poisonous and can signed to use premium unleaded gaso- cowling. cause injury or death. Handle gaso- line with a research octane number of line with care.

  • Page 40: Rider Seat, Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU49443 Catalytic converter Rider seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the rider seat of leaded gasoline will cause unre- 1.

  • Page 41: Adjusting The Rider Seat Height

    INSTRUMENT AND CONTROL FUNCTIONS EAU49474 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the higher position at delivery. 1. Projection 1.

  • Page 42

    INSTRUMENT AND CONTROL FUNCTIONS 4. Insert the projection on the rear of 4. Insert the projection on the rear of the rider seat into seat holder A as the rider seat into seat holder B as shown. shown. 1. Rider seat height position adjuster 3.

  • Page 43: Windshield, Adjusting The Front Fork

    An accessory windshield is available at If the original windshield is removed EWA10180 WARNING your Yamaha dealer. The upper holes and then reinstalled, be sure to install are only to be used for installing the ac- the windshield screws in the lower Always adjust both fork legs equal- cessory windshield.

  • Page 44

    INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Rebound damping setting: Minimum (soft): Minimum (soft): 10 click(s) in direction (b)* Standard: Standard: 8 click(s) in direction (b)* Maximum (hard): Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in direction (a) Rebound damping force To increase the rebound damping force...

  • Page 45: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU49690 Compression damping setting: Adjusting the shock absorber Minimum (soft): S O F T assembly 13 click(s) in direction (b)* This shock absorber assembly is Standard: 6 click(s) in direction (b)* equipped with a spring preload adjust- H A R D Maximum (hard): ing knob and a rebound damping force...

  • Page 46: Carriers

    1. Standard carrier sembly yourself. Take the shock To obtain a precise adjustment, it is ad- absorber assembly to a Yamaha visable to check the actual total number dealer for any service. of clicks or turns of each damping force adjusting mechanism.

  • Page 47: Luggage Strap Holders, Sidestand

    ● Do not exceed the additional in a possible loss of control. carrier capacity of 5 kg (11 lb). Yamaha’s ignition circuit cut-off system has been designed to assist ECA16821 the operator in fulfilling the respon- NOTICE...

  • Page 48: Ignition Circuit Cut-off System

    INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a EAU44902 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system (com- function properly. prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.

  • Page 49

    ”. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Push the start switch. Does the engine start? With the engine still running: The neutral switch may not be working correctly.

  • Page 50: Auxiliary Dc Jack

    INSTRUMENT AND CONTROL FUNCTIONS EAU49452 Auxiliary DC jack EWA14360 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. ECA15431 NOTICE 1. Auxiliary DC jack cap The accessory connected to the 3.

  • Page 51

    • If necessary, add recommended coolant to specified level. 6-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

  • Page 52

    • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-17, 6-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth.

  • Page 53: Operation And Important Riding Points, Starting The Engine

    ● a lean angle sensor to stop the en- understand, ask your Yamaha dealer. ● The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.

  • Page 54: Shifting

    The neutral indicator repeatedly until it reaches the end of its light should come on. If not, ask a travel, and then slightly raise it. Yamaha dealer to check the elec- trical circuit. 3. Start the engine by pushing the start switch.

  • Page 55: Tips For Reducing Fuel Consumption, Engine Break-in

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period ● Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).

  • Page 56: Parking

    Do not park on a slope or on soft cur during the engine break-in ground, otherwise the vehicle period, immediately have a may overturn, increasing the Yamaha dealer check the vehi- risk of a fuel leak and fire. cle. ● Do not park near grass or other...

  • Page 57: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-2 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 58: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have 1. Owner’s tool kit a Yamaha dealer perform it for you. The owner’s tool kit is located behind cowling A. (See page 6-8.) To access the owner's tool kit, remove cowling A with the hexagon wrench, lo- cated on the bottom of the rider seat.

  • Page 59: Periodic Maintenance Chart For The Emission Control System

    ● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...

  • Page 60: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ 1 * Air filter element •...

  • Page 61

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...

  • Page 62

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Rear suspension re- lay arm and con- √...

  • Page 63

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU36771 ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ●...

  • Page 64: Removing And Installing Cowlings

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18781 To install the cowling Removing and installing cowl- 1. Fit the projections on the cowling ings into the matching holes in cowling The cowlings shown need to be re- moved to perform some of the mainte- nance jobs described in this chapter.

  • Page 65

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU49550 Cowling C To remove the cowling Remove the bolts and the nuts, and then take the cowling off. 1. Cowling B 1. Cowling C 2. Bolt 2. Nut 3. Bolt To install the cowling Place the cowling in the original posi- 1.

  • Page 66: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 67: Check/change Engine Oil Level, Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU49503 4. Remove the engine oil filler cap, Engine oil and oil filter car- the drain bolt and its gasket to tridge drain the oil from the oil tank. The engine oil level should be checked before each ride.

  • Page 68

    Skip steps 7–11 if the oil filter cartridge An oil filter wrench is available at a seated. is not being replaced. Yamaha dealer. 10. Install the new oil filter cartridge 7. Remove cowling C. (See page 9. Apply a thin coat of clean engine with an oil filter wrench, and then 6-8.)

  • Page 69

    ● correct, immediately turn the engine In order to prevent clutch slip- off and have a Yamaha dealer check page (since the engine oil also Tightening torques: Engine oil drain bolt (crankcase): lubricates the clutch), do not the vehicle.

  • Page 70: Check/change Final Gear Oil Level, Final Gear Oil

    23 Nm (2.3 m·kgf, 17 ft·lbf) filler hole. for oil leakage before each ride. If any leakage is found, have a Yamaha deal- To change the final gear oil er check and repair the vehicle. In addi- 1. Place the vehicle on a level sur- tion, the final gear oil level must be face.

  • Page 71: Coolant

    Recommended final gear oil: Yamaha genuine shaft drive gear oil EAU40154 To check the coolant level SAE 80 API GL-5 or SAE 80 API 1.

  • Page 72: Changing Coolant, Air Filter Element

    Have a maintenance and lubrication chart. only the coolant reservoir cap. Yamaha dealer change the coolant. Have a Yamaha dealer replace the air Never attempt to remove the ra- WARNING! Never attempt to remove filter element.

  • Page 73: Checking The Engine Idling Speed, Checking The Throttle Grip Free Play, Valve Clearance

    To prevent this necessary, have it corrected by a from occurring, the valve clearance Yamaha dealer. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Engine idling speed: 1050–1150 r/min maintenance and lubrication chart.

  • Page 74: Tire Air Pressure/inspection, Tires

    * Total weight of rider, passenger, car- glass fragments in it, or if the sidewall is go and accessories Operation of this vehicle with im- cracked, have a Yamaha dealer re- proper tire pressure may cause se- place the tire immediately. EWA10511...

  • Page 75

    “broken model by Yamaha Motor Co., Ltd. Tires age, even if they have not been in” for it to develop its optimal used or have only been used occasion- characteristics.

  • Page 76: Spoke Wheels, Clutch Lever

    Yamaha dealer replace the clutch system. If there is air in the hy- Tire air valve: wheel. Do not attempt even the draulic system, have a Yamaha dealer TR412 smallest repair to the wheel. A de- bleed the system before operating the...

  • Page 77: Checking The Brake Lever Free Play, Brake Light Switches

    If necessary, have a Yamaha deal- er adjust the brake light switches. 1. No brake lever free play There should be no free play at the brake lever end.

  • Page 78: Checking The Front And Rear Brake Pads, Checking The Brake Fluid Level

    EAU40261 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads Before riding, check that the brake fluid dealer replace the brake pads as a set.

  • Page 79

    ● Rear brake Use only the specified brake flu- fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age. ● Refill with the same type of brake fluid.

  • Page 80: Changing The Brake And Clutch Fluids, Checking And Lubricating The Throttle Grip And Cable

    Checking and lubricating the clutch fluids throttle grip and cable brake and shift pedals Have a Yamaha dealer change the The operation of the throttle grip should The operation of the brake and shift brake and clutch fluids at the intervals be checked before each ride.

  • Page 81

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU43601 Recommended lubricant: Recommended lubricant: Checking and lubricating the Lithium-soap-based grease Silicone grease brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.

  • Page 82: Checking And Lubricating The Centerstand And Sidestand, Lubricating The Swingarm Pivots

    The operation of the centerstand and The swingarm pivots must be lubricat- sidestand should be checked before ed by a Yamaha dealer at the intervals each ride, and the pivots and metal-to- specified in the periodic maintenance metal contact surfaces should be lubri- and lubrication chart.

  • Page 83: Checking The Front Fork, Checking The Steering

    2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.

  • Page 84: Checking The Wheel Bearings, Battery

    WARNING To charge the battery ● Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the burns.

  • Page 85: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly is turned to “OFF”, then con- EAU49581 Replacing the fuses if the vehicle is equipped with optional nect the positive lead before The fuse boxes and the ABS motor electrical accessories. connecting the negative lead.

  • Page 86

    PERIODIC MAINTENANCE AND ADJUSTMENT use a fuse of a higher amperage Specified fuses: rating than recommended to Main fuse: avoid causing extensive dam- 50.0 A Headlight fuse: age to the electrical system and 20.0 A possibly a fire. [EWA15131] Taillight fuse: 7.5 A Signaling system fuse: 10.0 A...

  • Page 87: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the fuse immediately blows EAU39013 Replacing a headlight bulb again, have a Yamaha dealer This model is equipped with halogen check the electrical system. bulb headlights. If a headlight bulb burns out, replace it as follows.

  • Page 88: Tail/brake Light

    6. Install the headlight bulb cover by This model is equipped with an LED- turning it clockwise. type tail/brake light. 7. Have a Yamaha dealer adjust the If the tail/brake light does not come on, headlight beam if necessary. have a Yamaha dealer check it.

  • Page 89: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU49721 Replacing a turn signal light Replacing a license plate light bulb bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. bolts. 1. Turn signal light bulb 3.

  • Page 90: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 6. Place the license plate light unit in EAU49624 Replacing an auxiliary light the original position, and then in- bulb stall the bolts. This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows.

  • Page 91

    PERIODIC MAINTENANCE AND ADJUSTMENT supported. NOTICE: Be careful 5. Remove the auxiliary light bulb not to pull the headlight leads. socket (together with the bulb) by turning the socket counterclock- [ECA16810] wise. 1. Panel 2. Quick fastener 3. Remove the headlight unit cover 1.

  • Page 92: Troubleshooting

    However, should your motorcycle 11. Install the panel by installing the require any repair, take it to a Yamaha quick fasteners. dealer, whose skilled technicians have 12. Install the windshield by installing...

  • Page 93: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.

  • Page 94

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 95: Motorcycle Care And Storage, Matte Color Caution, Care

    Cleaning ble. Rust and corrosion can develop matte colored finished parts. Be ECA10772 sure to consult a Yamaha dealer for even if high-quality components are NOTICE advice on what products to use be- used. A rusty exhaust pipe may go un- ●...

  • Page 96

    For motorcycles equipped with thoroughly wash it off with water. For combination with water, carry out the additional cleaning, use Yamaha Wind- a windshield: Do not use strong following steps after each ride in the shield Cleaner or other quality cleaner.

  • Page 97

    Before using them, make a EWA11131 WARNING test by polishing an area which does ● Consult a Yamaha dealer for ad- not affect your visibility. Contaminants on the brakes or tires vice on what products to use. can cause loss of control.

  • Page 98: Storage

    MOTORCYCLE CARE AND STORAGE EAU49591 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps Storage stabilizer (if available) to prevent from the spark plugs, and then the fuel tank from rusting and the install the spark plugs and the Short-term fuel from deteriorating.

  • Page 99

    MOTORCYCLE CARE AND STORAGE Make any necessary repairs before storing the motorcycle.

  • Page 100: Specifications

    98.0 × 79.5 mm (3.86 × 3.13 in) Clutch type: Type: Compression ratio: Wet, multiple-disc Yamaha genuine shaft drive gear oil SAE 11.00 : 1 Transmission: 80 API GL-5 or SAE 80 API GL-4 Hypoid Starting system: Primary reduction ratio:...

  • Page 101

    SPECIFICATIONS Secondary reduction ratio: Manufacturer/model: Rim size: 2.987 (21/25 x 32/9) METZELER/TOURANCE EXP C 19M/C x MT2.50 Transmission type: Rear tire: Rear wheel: Constant mesh 6-speed Type: Wheel type: Operation: Tubeless Spoke wheel Left foot operation Size: Rim size: Gear ratio: 150/70R17M/C 69V 17M/C x MT4.00 1st:...

  • Page 102

    SPECIFICATIONS Spring/shock absorber type: High beam indicator light: ABS motor fuse: Coil spring/gas-oil damper 30.0 A Wheel travel: Oil level warning light: ABS solenoid fuse: 190.0 mm (7.48 in) 20.0 A Electrical system: Turn signal indicator light: Auxiliary DC jack fuse: 3.0 A Ignition system: Coolant temperature warning light:...

  • Page 103: Consumer Information, Identification Numbers

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.

  • Page 104: Table Of Contents

    INDEX Engine oil and oil filter cartridge ... 6-11 Matte color, caution.........7-1 Engine stop switch........ 3-17 Model label..........9-1 ABS............3-20 Engine trouble warning light ....3-7 Multi-function meter unit......3-8 ABS warning light........3-7 Air filter element ........6-16 Auxiliary DC jack........3-35 Final gear oil .........

  • Page 105

    INDEX Traction control system ......3-21 Traction control system indicator/ warning light ......... 3-7 Troubleshooting........6-36 Troubleshooting charts ......6-37 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing.... 6-33 Turn signal switch......... 3-16 Valve clearance ........6-17 Vehicle identification number....

  • Page 108

    PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.08-0.3×1 CR...

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