Removing The Engine; Installing The Engine - Yamaha XT1200Z(Z) 2010 Service Manual

EAS23P1029

REMOVING THE ENGINE

1. Loosen:
• Engine positioning bolt
TIP
Loosen the engine positioning bolt with the pivot
shaft wrench "1".
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
EAS23P1088

INSTALLING THE ENGINE

1. Install:
• Engine positioning bolt "1"
(to the frame)
2. Install:
• Engine "2"
• Engine mounting bolt (rear left lower side) "3"
• Engine mounting bolt (rear right lower side)
"4"
• Engine mounting bolt (rear upper side) "5"
• Engine mounting collars (front left side) "6"
• Engine mounting bolts (front left side) "7"
• Engine mounting collars (front right outside)
"8"
• Engine mounting collars (front right inside) "9"
• Engine mounting bolts (front right side) "10"
• Engine bracket "11"
• Engine bracket bolts "12"
TIP
Do not fully tighten the bolts and nut.
3. Tighten:
• Engine positioning bolt "1"
Engine positioning bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
1
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
TIP
• Tighten the engine positioning bolt with a pivot
shaft wrench.
• Make sure that the flange on the engine posi-
tioning bolt contacts the engine.
4. Install:
• Engine mounting nut "13"
TIP
Do not fully tighten the nut.
5. Tighten:
• Engine mounting bolts (front left side) "7"
Engine mounting bolt (front left
side)
75 Nm (7.5 m·kgf, 54 ft·lbf)
TIP
Make sure that the engine contacts the frame.
6. Tighten:
• Engine mounting bolt (rear left lower side) "3"
• Engine mounting bolt (rear right lower side)
"4"
• Engine mounting nut "13"
• Engine mounting bolts (front right side) "10"
• Engine bracket bolts "12"
Engine mounting bolt (rear left
lower side)
68 Nm (6.8 m·kgf, 49 ft·lbf)
Engine mounting bolt (rear right
lower side)
68 Nm (6.8 m·kgf, 49 ft·lbf)
Engine mounting nut
68 Nm (6.8 m·kgf, 49 ft·lbf)
Engine mounting bolt (front right
side)
75 Nm (7.5 m·kgf, 54 ft·lbf)
Engine bracket bolt
75 Nm (7.5 m·kgf, 54 ft·lbf)
5-9
ENGINE REMOVAL