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XVZ13TF 1999
Yamaha XVZ13TF 1999 Manuals
Manuals and User Guides for Yamaha XVZ13TF 1999. We have
1
Yamaha XVZ13TF 1999 manual available for free PDF download: Service Manual
Yamaha XVZ13TF 1999 Service Manual (501 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 12.84 MB
Table of Contents
Gen Info
10
Important Information
4
How to Use this Manual
5
Table of Contents
10
General Information
12
Motorcycle Identification
12
Vehicle Identification Number
12
Model Code
12
Features
13
Cruise Control
13
Digital Speedometer
15
Audio System
16
Important Information
24
Preparation for Removal and Disassembly
24
Replacement Parts
24
Gaskets, Oil Seals and O-Rings
24
Lock Washers/Plates and Cotter Pins
25
Bearings and Oil Seals
25
Circlips
25
Checking the Connections
26
Special Tools
27
2 Spec
33
General Specifications
35
Specifications Spec
35
Specifications
35
Maintenance Specifications
38
Engine
38
Chassis
48
Electrical
52
Audio System Specifications
55
General Tightening Torque Specifications
56
Lubrication Points and Lubricant Types
57
Engine
57
Chassis
58
Cooling System Diagrams
59
Lubrication Diagrams
61
Cable Routing
64
Table of Contents
80
Periodic Checks and Adjustments
82
Introduction
82
Periodic Maintenance and Lubrication Intervals
82
Brake Fluid
83
Front Cowling
84
Removing the Front Cowling Cover
85
Installing the Front Cowling Cover
85
Rider and Passenger Seats
86
Fuel Tank
87
Saddlebags
88
Engine
89
Adjusting the Valve Clearance
89
Synchronizing the Carburetors
94
Adjusting the Engine Idling Speed
96
Adjusting the Throttle Cable Free Play
96
Checking the Spark Plugs
98
Checking the Ignition Timing
99
Measuring the Compression Pressure
100
Checking the Engine Oil Level
102
Changing the Engine Oil
103
Measuring the Engine Oil Pressure
105
Checking the Clutch Fluid Level
107
Bleeding the Hydraulic Clutch System
108
Cleaning the Air Filter Element
109
Checking the Carburetor Joints and Intake Manifolds
110
Checking the Fuel Hoses and Fuel Filter
111
Checking the Crankcase Breather Hose
112
Checking the Exhaust System
112
Checking the Coolant Level
112
Checking the Cooling System
113
Changing the Coolant
114
Chassis
118
Adjusting the Rear Brake
118
Checking the Brake Fluid Level
119
Checking the Brake Pads
119
Adjusting the Rear Brake Light Switch
120
Checking the Brake Hoses
121
Bleeding the Hydraulic Brake System
121
Adjusting the Shift Pedal
122
Checking the Final Drive Oil Level
123
Checking and Adjusting the Steering Head
124
Checking the Front Fork
126
Table of Contents
141
Engine Removal
145
Leads, Cables and Hoses
145
Radiator and Ais
147
Mufflers and Exhausts
148
Horn and Brake Pedal
149
Engine
150
Installing the Engine
152
Camshafts
153
Cylinder Head Covers
153
Camshafts
155
Removing the Camshafts
156
Checking the Camshafts
158
Checking the Timing Chains, Camshaft Sprockets, and Timing Chain Guides
160
Checking the Timing Chain Tensioners
160
Installing the Camshafts
161
Cylinder Heads
167
Checking the Cylinder Heads
168
Installing the Cylinder Heads
168
Valves and Valve Springs
170
Removing the Valves
171
Checking the Valves and Valve Guides
172
Checking the Valve Seats
174
Checking the Valve Springs
176
Checking the Valve Lifters
176
Installing the Valves
177
Clutch
179
Clutch Master Cylinder
179
Checking the Clutch Master Cylinder
181
Assemblyng the Clutch Master Cylinder
182
Installing the Clutch Master Cylinder
182
Disassembling the Clutch Release Cylinder
187
Checking the Clutch Release Cylinder
187
Assembling the Clutch Release Cylinder
188
Installing the Clutch Release Cylinder
188
Cluch
191
Removing the Clutch
193
Checking the Friction Plates
193
Checking the Clutch Plates
194
Checking the Clutch Spring Plate
194
Checking the Clutch Housing
194
Checking the Clutch Boss
194
Checking the Pressure Plate
195
Checking the Clutch Push Rods
195
Installing the Clutch
195
Shift Shaft
198
Shift Shaft and Stopper Lever
199
Checking the Shift Shaft
200
Checking the Stopper Lever
200
Installing the Shift Shaft
200
Starter Clutch and Generator
201
Stator Coil
201
Removing the Generator
204
Checking the Starter Clutch
204
Installing the Generator
205
Oil Pan and Oil Pump
206
Removing the Oil Pan
209
Checking the Oil Pump
209
Checking the Relief Valve
210
Checking the Oil Gallery Pipes
210
Installing the Oil Gallery Pipes
210
Assembling the Oil Pump
211
Installing the Oil Pump
211
Installing the Oil Strainer
212
Installing the Oil Pan
212
Crankcase
213
Disassembling the Crankcase
216
Checking the Crankcase
217
Assembling the Crankcase
218
Crankshaft
221
Removing the Crankshaft Assembly
222
Checking the Crankshaft
222
Checking the Balancer Shaft
226
Installing the Crankshaft
230
Installing the Balancer Shaft
230
Connecting Rods and Pistons
231
Removing the Connecting Rods and Pistons
232
Checking the Cylinders and Pistons
233
Checking the Piston Rings
234
Checking the Piston Pins
236
Checking the Crankshaft and Connecting Rods
237
Transmission
242
Checking the Bearings and Oil Seals
245
Checking the Shift Forks
245
Checking the Shift Drum Assembly
246
Checking the Transmission
246
Installing the Shift Forks
247
Installing the Transmission
247
Middle Geae
248
Disassembling the Middle Drive Shaft Assembly
250
Disassembling the Middle Driven Shaft Assembly
251
Checking the Middle Drive Shaft Assembly
251
Checking the Middle Driven Shaft Assembly
252
Assembling the Middle Drive Shaft Assembly
252
Assembling the Middle Driven Shaft Assembly
253
Aligning the Middle Gear
255
Adjusting the Middle Gear Backlash
257
Middle Gear
258
5 Cool
260
Radiator
262
Checking the Radiator
263
Installing the Radiator
264
Cooling System
262
Thermostat
265
Thermostat Housing
267
Checking the Thermostat
268
Assembling the Thermostat
268
Installing the Thermostat
269
Water Pump
270
Disassembling the Water Pump
271
Assembling the Water Pump
271
Installing the Water Pump
275
6 Carb
279
Carburetors Carb
279
Carburetors
281
Checking the Carburetors
286
Assembling the Carburetors
288
Installing the Carburetors
290
Measuring and Adjusting the Fuel Level
290
Checking and Adjusting the Throttle Position Sensor
291
Checking the Fuel Pump
294
Checking the Fuel Cock
295
Checking the Fuel Cock Operation
295
Air Induction System
296
Air Injection
296
Air Cut off Valve
296
Air Induction System Diagrams
297
Checking the Air Induction System
298
7 Chas
300
Chassis Chas
300
Front Wheel and Brake Discs
304
Front Wheel
306
Removing the Front Wheel
307
Checking the Front Wheel
307
Checking the Brake Discs
309
Installing the Front Wheel
310
Adjusting the Front Wheel Static Balance
311
Rear Wheel and Brake Disc
313
Rear Fender
313
Rear Wheel and Brake Disc
315
Removing the Rear Wheel
317
Checking the Rear Wheel
317
Checking the Rear Wheel Drive Hub
318
Installing the Rear Wheel
318
Adjusting the Rear Wheel Static Balance
318
Front and Rear Brakes
319
Front Brake Pads
319
Rear Brake Pads
320
Replacing the Front Brake Pads
321
Replacing the Rear Brake Pads
323
Front Brake Master Cylinder
326
Rear Brake Master Cylinder
328
Removing the Front Brake Master Cylinder
331
Removing the Rear Brake Master Cylinder
331
Checking the Front and Rear Brake Master Cylinders
332
Installing the Front Brake Master Cylinder
333
Installing the Rear Brake Master Cylinder
335
Front Brake Calipers
337
Rear Brake Calipers
339
Disassembling the Front Brake Calipers
341
Disassembling the Rear Brake Caliper
341
Checking the Front and Rear Brake Calipers
343
Installing the Front Brake Calipers
344
Installing the Rear Brake Caliper
346
Front Fork
349
Removing the Front Fork Legs
353
Disassembling the Front Fork Legs
353
Checking the Front Fork Legs
354
Assembling the Front Fork Legs
355
Installing the Front Fork Legs
358
Handlebar
359
Handlebar
360
Removing the Handlebar
361
Checking the Handlebar
361
Installing the Handlebar
362
Steering Head
364
Removing the Lower Bracket
366
Checking the Steering Head
366
Installing the Steering Head
367
Rear Shock Absorber
369
Rear Shock Absorber Assembly
369
Removing the Rear Shock Absorber Assembly
371
Checking the Rear Shock Absorber Assembly
371
Installing the Rear Shock Absorber Assembly
372
Swingarm
373
Removing the Swingarm
375
Checking the Swingarm
375
Installing the Swingarm
376
Shaft Drive
377
Troubleshooting
377
Checking the Final Drive Oil for Contamination and Inspecting the Shaft Drive for Leaks
380
Final Drive Assembly and Drive Shaft
381
Measuring the Ring Gear Backlash
382
Adjusting the Ring Gear Backlash
383
Measuring the Ring-Gear-To-Stopper-Bolt Clearance
384
Adjusting the Ring-Gear-To-Stopper-Bolt Clearance
384
Final Drive
385
Final Drive Assembly
386
Disassembling the Final Drive Assembly
388
Removing and Installing the Ring Gear Bearings
389
Aligning the Final Drive Pinion Gear and Ring Gear
390
8 Elec
397
Electrical Components
399
Switches
400
Checking Switch Continuity
400
Switch Continuity Inspection
401
Checking the Bulbs and Bulb Sockets
403
Types of Bulbs
403
Checking the Condition of the Bulbs
403
Checking the Condition of the Bulb Sockets
405
Ignition System
406
Circuit Diagram
406
Troubleshooting
407
Electric Starting System Circuit Diagram
411
Starting Circuit Cutoff System Operation
412
Troubleshooting
413
Starter Motor
416
Checking the Starter Motor
418
Assembling the Starter Motor
419
Installation
420
Charging System
421
Circuit Diagram
421
Troubleshooting
422
Lighting System
424
Circuit Diagram
424
Troubleshooting
425
Checking the Lighting System
426
Signal System
428
Circuit Diagram
428
Troubleshooting
430
Cooling System
437
Circuit Diagram
437
Troubleshooting
438
Fuel Pump System
441
Circuit Diagram
441
Fuel Pump Circuit Operation
442
Troubleshooting
443
Checking the Fuel Pump
445
Carburetor Heating System
447
Circuit Diagram
448
Cruise Control System
460
Circuit Diagram
460
Cruise Control Circuit Operation
462
Cruise Control System Components
463
Troubleshooting
464
Self Diagnosis Function of the Cruise Control System
470
Self-Diagnosis
473
Troubleshooting
475
Fuel Meter
478
Troubleshooting
480
Set"/"Res" Indicator Light
482
Troubleshooting
484
Trbl Shtg
490
Starting Problems
492
Engine
492
Fuel System
492
Electrical Systems
493
Troubleshooting
492
Incorrect Engine Idling Speed
493
Engine
493
Fuel System
493
Faulty Gear Shifting
494
Shifting Is Difficult
494
Shift Pedal Does Not Move
494
Jumps out of Gear
494
Faulty Clutch
494
Clutch Slips
494
Clutch Drags
494
Poor Medium-And-High-Speed Performance
494
Engine
494
Fuel System
494
Overheating
495
Engine
495
Fuel System
495
Electrical Systems
495
Cooling System
495
Chassis
495
Overcooling Cooling System
495
Poor Braking Performance
495
Faulty Front Fork Legs
496
Malfunction
496
Unstable Handling
496
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