Replacing The Front Brake Pads - Yamaha XT1200Z(Z) 2010 Service Manual

d. Measure the brake disc deflection.
e. If out of specification, repeat the adjustment
steps until the brake disc deflection is within
specification.
f. If the brake disc deflection cannot be brought
within specification, replace the brake disc
and brake disc bolts.
L LLL L LLL L L LLL L
6. Install:
• Front wheel
Refer to "FRONT WHEEL" on page 4-20.
EAS22271

REPLACING THE FRONT BRAKE PADS

The following procedure applies to both brake
calipers.
TIP
When replacing the brake pads, it is not neces-
sary to disconnect the brake hose or disassem-
ble the brake caliper.
1. Remove:
• Brake pad clips "1"
• Brake pad pin "2"
• Brake pad spring "3"
2
2. Remove:
• Brake pads "1"
L LLL L L LLL L L LLL L
3
1
3. Measure:
• Brake pad wear limit "a"
Out of specification → Replace the brake
pads as a set.
LLL
4. Remove:
• Brake caliper bolts
5. Install:
• Brake pads
• Brake pad spring
TIP
Always install new brake pads and a new brake
pad spring as a set.
M MMM M MMM M
a. Connect a clear plastic hose "1" tightly to the
bleed screw "2". Put the other end of the hose
into an open container.
b. Loosen the bleed screw and push the brake
caliper pistons into the brake caliper with your
finger.
4-45
FRONT BRAKE
1
Brake pad lining thickness (in-
ner)
4.5 mm (0.18 in)
Limit
0.5 mm (0.02 in)
Brake pad lining thickness (out-
er)
4.5 mm (0.18 in)
Limit
0.5 mm (0.02 in)
M MMM M M MMM M M MMM M
a
M MMM M MMM