Checking The Torque Limiter; Installing The Starter Clutch; Installing The Generator - Yamaha XT1200Z(Z) 2010 Service Manual

M MMM M MMM M M MMM M
a. Install the starter clutch gear "1" onto the gen-
erator rotor "2" and hold the generator rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
A
B
L LLL L LLL L L LLL L
EAS3D81022

CHECKING THE TORQUE LIMITER

1. Check:
• Torque limiter
Damage/wear → Replace.
TIP
Do not disassemble the torque limiter.
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch "1"
• Washer "2"
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark "a" is toward the generator rotor "3".
• While holding the generator rotor with the
sheave holder "4", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
M MMM M M MMM M M MMM M
1
2
L LLL L L LLL L L LLL L
MMM
1
EAS24500
LLL

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
TIP
While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
5-46
a
2
3
Generator rotor bolt
130 Nm (13 m·kgf, 94 ft·lbf)
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3
4